Stock bin special for forklift loading
By introducing a double-axis breaking mechanism and filter mesh design into the forklift silo, the problem of blockage of easily agglomerated materials is solved, efficient material handling and motor protection are achieved, and material quality and transportation stability are improved.
Patent Information
- Application Number
- CN202422089382.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When the existing forklift silos deal with materials that are prone to agglomeration or have a large specific gravity, it is easy to cause the discharge port to be blocked, and the load on a single dispersing device is too large, resulting in damage to the motor parts and affecting use.
A silo including a double-axis breaking mechanism and a filter mesh is designed. Through a combination of a stirring rod and a spiral blade that rotates simultaneously on the dual-axis, combined with belt transmission and gear transmission, the efficient breaking and transportation of materials is achieved, and a removable filter mesh is equipped to remove impurities.
It effectively reduces material blockage, improves material processing efficiency and fluency, reduces the risk of motor damage, improves material quality and smooth subsequent processing.
Smart Images

Figure CN223117164U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material storage, and specifically relates to a bin dedicated to forklift feeding. Background Art
[0002] In the organic fertilizer industry market, raw materials are subjected to secondary treatment, that is, a forklift transports materials into a bin, thus producing a bin that fits the forklift.
[0003] Currently, the existing forklift bins do not use a dispersing device or only use a single dispersing device. In the case of excessive and relatively heavy materials, it will cause the materials to block at the bin discharge port, resulting in a large load on the dispersing device and damage to the motor components, affecting the use. Summary of the Utility Model
[0004] The invention purpose of the utility model is to overcome the defects described in the background art, so as to realize a bin dedicated to forklift feeding. This device effectively processes easily caking materials through a double-shaft dispersing mechanism and a filter screen design, improves the processing efficiency and quality, and at the same time reduces the maintenance cost and failure risk.
[0005] To achieve the above invention purpose, the technical solution of the utility model is: a bin dedicated to forklift feeding, including a bin main body for accommodating materials;
[0006] A filter screen is arranged at the top inside the bin main body and is clamped with the inner side wall of the bin main body for filtering materials;
[0007] A dispersing mechanism is arranged inside the bin main body, including: at least two rotating shafts rotatably arranged inside the bin main body, and both ends are fixed to the bin main body through first bearings;
[0008] Stirring rods are fixed on the outer surface of the rotating shafts for dispersing materials;
[0009] A conveying mechanism is arranged below the bin main body.
[0010] A support frame is connected to the outside of the bin main body for supporting the bin main body.
[0011] In the above bin dedicated to forklift feeding, the dispersing mechanism further includes a first gear fixed to one end of the rotating shaft;
[0012] A transmission chain is arranged on the outer surfaces of the two first gears for synchronizing the rotation of the two rotating shafts;
[0013] A first driving motor is installed on one side of the bin main body and is connected to one of the rotating shafts through a speed reducer.
[0014] In the above-mentioned bin dedicated to forklift loading, the first drive motor drives one of the rotating shafts to rotate through a speed reducer, and this rotating shaft drives another rotating shaft to rotate synchronously through a transmission chain and a first gear.
[0015] In the above-mentioned bin dedicated to forklift loading, the dispersing mechanism further includes a limiting sleeve and a stirring rod, wherein the limiting sleeve is sleeved on the outer surface of the stirring rod and is fixedly connected to the stirring rod through a plug hole and an external bolt;
[0016] The spiral blades are fixed to one end of the connecting rod in a staggered state, and the connecting rod is fixedly connected to the limiting sleeve.
[0017] In the above-mentioned bin dedicated to forklift loading, the conveying mechanism includes a conveyor belt, a roller group, a second drive motor, a belt driving mechanism, a third gear and a rotating roller, which is used to transport the dispersed materials out. Both ends of the rotating roller are fixedly connected to the support frame through a second bearing. A second gear is fixed to one end of one of the rotating rollers, and the second gear meshes with the third gear. The third gear is driven to rotate by the second drive motor through the belt driving mechanism, so as to drive the conveyor belt to operate.
[0018] In the above-mentioned bin dedicated to forklift loading, a plurality of the roller groups are arranged inside the conveyor belt to support the stable operation of the conveyor belt.
[0019] In the above-mentioned bin dedicated to forklift loading, a plurality of support rods are evenly and fixedly arranged on the inner top of the bin main body to support the filter screen.
[0020] Compared with the prior art, the bin dedicated to forklift loading of the present utility model has at least the following beneficial effects:
[0021] For the bin dedicated to forklift loading of the present utility model, by setting a dispersing mechanism, including two rotating shafts and the stirring rods thereon, and an optional combination of spiral blades and a limiting sleeve, the materials can be more effectively dispersed and crushed. This design is especially suitable for processing materials that are prone to caking or have a large specific gravity, reducing the problem of material blockage at the bin discharge port, thereby improving the efficiency and smoothness of material processing.
[0022] The double-shaft design of the dispersing mechanism distributes the excessive load that a single shaft may bear, reducing the risk of motor damage. At the same time, the combined use of the belt drive mechanism and gear drive also improves the stability and durability of the drive system.
[0023] In addition, the detachable design of the filter screen facilitates cleaning and replacement, reducing the maintenance difficulty and cost. The filter screen first preliminarily filters the materials, removing impurities and unqualified particles, improving the quality of the materials to be processed subsequently. And the dispersing mechanism further refines the materials, contributing to the smooth progress of subsequent processing procedures. Brief Description of the Drawings
[0024] Figure 1 is a schematic diagram of the overall state of the present utility model;
[0025] Figure 2 is a schematic sectional view of the present utility model;
[0026] Figure 3 is a front view schematic diagram of the dispersing mechanism of the present utility model;
[0027] Figure 4 is a schematic diagram of the installation of the spiral blade of the present utility model;
[0028] Figure 5 is a front view schematic diagram of the spiral blade of the present utility model;
[0029] Figure 6 is a front view schematic diagram of the present utility model;
[0030] Figure 7 is a top view schematic diagram of the present utility model.
[0031] In the figure: 1, main body of the silo; 2, support frame; 3, filter screen; 4, dispersing mechanism; 401, rotating shaft; 402, stirring rod; 403, first bearing; 404, first gear; 405, transmission chain; 406, spiral blade; 407, limiting sleeve; 408, insertion hole; 409, connecting rod; 5, first driving motor; 501, reducer; 6, conveyor belt; 7, idler roller group; 8, second gear; 9, second driving motor; 10, belt driving mechanism; 11, third gear; 12, rotating roller; 13, second bearing; 14, support rod. Detailed Description of the Preferred Embodiment
[0032] The silo dedicated for forklift truck loading of the present utility model will be described in more detail below with reference to the accompanying drawings and through specific embodiments.
[0033] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0034] The silo dedicated for forklift truck loading in this embodiment effectively improves the material filtration efficiency and storage stability through the coordinated action of the main body of the silo, the support frame and the built-in filter screen. Refer to Figure 1, including a silo body 1 for containing materials. A support frame 2 is connected to the outside of the silo body 1 for supporting the silo body 1. A filter screen 3 is arranged at the top of the inner side of the silo body 1 and is engaged with the inner side wall of the silo body 1 for filtering materials. A plurality of support rods 14 are evenly distributed and fixed on the top of the inner side of the silo body 1 for supporting the filter screen 3. The built-in filter screen 3 effectively removes impurities in the material, improves the purity and quality of the material, and provides better quality raw materials for subsequent processing or use.
[0035] Embodiment 1: The dispersing mechanism 4 significantly improves the dispersion efficiency and mixing uniformity of the materials in the silo through the synchronous rotation of the dual shafts and the omnidirectional dispersing effect of the stirring rod, see Figure 1-3 The dispersing mechanism 4 is arranged inside the silo body 1, and includes: at least two rotating shafts 401, which are rotatably arranged inside the silo body 1, and the two ends are fixed to the silo body 1 through the first bearing 403. The stirring rod 402 is fixed on the outer surface of the rotating shaft 401, and is used to disperse the materials. The dispersing mechanism 4 also includes a first gear 404, which is fixed on one end of the rotating shaft 401. The transmission chain 405 is transmission-arranged on the outer surfaces of the two first gears 404, and is used to synchronize the rotation of the two rotating shafts 401. The first driving motor 5 is installed on one side of the silo body 1 and is connected to one of the rotating shafts 401 through the reducer 501. The first driving motor 5 drives one of the rotating shafts 401 to rotate through the reducer 501, and the rotating shaft 401 synchronously drives the other rotating shaft 401 to rotate through the transmission chain 405 and the first gear 404. In order to achieve the synchronous rotation of the two rotating shafts, this design adopts a transmission method combining gears and transmission chains. The first gear 404 is fixed to one end of the rotating shaft 401, and the two first gears are tightly connected by a transmission chain 405. When one of the rotating shafts rotates driven by the driving motor, the first gear on it drives the transmission chain to move, thereby driving the first gear on the other rotating shaft to rotate, thereby realizing synchronous rotation of the two rotating shafts.
[0036] In this embodiment, the fast and smooth transportation of materials is achieved through the synergy of the conveyor belt and the roller group. At the same time, the precise coordination of the second drive motor and the gear transmission system ensures the high efficiency and accuracy of power transmission, further improving the overall efficiency of material transportation. Figure 1 , 2 and Figure 6 , 7, a transport mechanism, is arranged below the main body 1 of the bin. The transport mechanism includes a conveyor belt 6, a roller group 7, a second drive motor 9, a belt rotation mechanism 10, a third gear 11, and a rotating roller 12, and is used to transport the dispersed materials out. Both ends of the rotating roller 12 are fixed to the support frame 2 through second bearings 13. A second gear 8 is fixed to one end of one of the rotating rollers 12. The second gear 8 meshes with the third gear 11. The third gear 11 is driven to rotate by the second drive motor 9 through the belt rotation mechanism 10, thereby driving the conveyor belt 6 to operate. A plurality of roller groups 7 are arranged inside the conveyor belt 6 and are used to support the stable operation of the conveyor belt 6. A plurality of rollers are evenly distributed below the inside of the conveyor belt 6 and are used to support and guide the stable operation of the conveyor belt. The design of the roller group fully considers the load-bearing capacity and operation stability requirements of the conveyor belt, ensuring the smoothness and safety of the materials during transportation.
[0037] Second bearings are symmetrically fixed on both sides of the support frame. Both ends of the rotating roller are fixed to the inner ring of the second bearing. The second drive motor is installed on the side wall of the support frame. The output end of the second drive motor drives the third gear to rotate through the belt rotation mechanism. A second gear is fixed to one end of one of the rotating rollers. The third gear meshes with the second gear. One of the belt pulleys in the belt rotation mechanism has the same diameter as the second gear. The second gear is 5 times the diameter of the third gear. By setting belt pulleys, third gears, and second gears with different diameters, the transmission ratio, that is, the ratio of the input speed to the output speed, can be conveniently adjusted.
[0038] By introducing a belt rotation mechanism and gear transmission, the load of the motor can be dispersed to the entire transmission system, reducing the direct load on the motor.
[0039] Embodiment 2: To further improve the dispersion effect and structural stability of the dispersion mechanism 4, this embodiment has carried out innovative optimization on the basis of the original design, introducing a combined design of a limit sleeve 407 and a spiral blade 406. This improvement not only enhances the fixing strength of the stirring rod 402, but also improves the dispersion efficiency and mixing uniformity of the materials by adding the spiral blade. See Figure 1 and Figure 4 、 5 , the dispersion mechanism 4 further includes a limit sleeve 407 and a stirring rod 402. The limit sleeve 407 is sleeved on the outer surface of the stirring rod 402 and is fixedly connected to the stirring rod 402 through a plug hole 408 and an external bolt. A spiral blade 406 is fixed to one end of the connecting rod 409 in an interleaved state. The connecting rod 409 is fixedly connected to the limit sleeve 407. The addition of the spiral blade 406 arranged in an interleaved state enables the dispersion mechanism to generate stronger shearing force and centrifugal force when rotating, performing more delicate dispersion and mixing on the materials. This not only improves the dispersion efficiency, but also makes the materials easier to control and utilize in the subsequent processing.
[0040] Usage method of the bin dedicated for forklift feeding: First, place the materials inside the bin body 1. The organic fertilizer raw materials are first filtered through the filter screen 3, and then the organic fertilizer raw materials fall into the inside of the bin body 1. Start the first drive motor 5. The first drive motor 5 drives one of the rotating shafts 401 to rotate through the reducer 501. The rotating shaft 401 drives the other rotating shaft 401 to rotate through the transmission mechanism of the first gear 404 and the transmission chain 405. The stirring rod 402 on the rotating shaft 401 disperses the organic fertilizer raw materials.
[0041] When encountering special organic fertilizer raw materials that are difficult to disperse, remove the filter screen 3 from the bin body 1, sleeve the limit sleeve 407 on the stirring rod 402. The limit sleeve 407 is connected to the stirring rod 402 through bolts and the insertion holes 408. The rotation of the rotating shaft 401 drives the spiral blade 406 to rotate, pulverizing and dispersing the organic fertilizer raw materials.
[0042] The dispersed organic fertilizer raw materials flow out of the bin body 1 onto the conveyor belt 6. Start the second drive motor 9. The output end of the second drive motor 9 drives the belt rotating mechanism 10 to operate. The belt rotating mechanism 10 drives the third gear 11 to rotate. The third gear 11 drives the second gear 8 and one of the rotating rollers 12 to rotate. One of the rotating rollers 12 drives the conveyor belt 6 to operate, and the other rotating roller 12 provides rotational support for the conveyor belt 6. The idler roller group 7 supports the conveyor belt 6, thereby transporting the dispersed organic fertilizer raw materials.
[0043] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the field to which the present utility model belongs. As used in the specification and claims of this application, words such as "a" or "one" do not necessarily indicate a limitation in quantity. Words such as "comprising" or "including" mean that the element or item appearing before the word encompasses the elements or items listed after the word and their equivalents, without excluding other elements or items. "Connection" or "coupling" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0044] In the above, the exemplary embodiments of the present utility model have been described in detail with reference to the preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present utility model, various modifications and variations can be made to the above specific embodiments, and various combinations can be made to the technical features and structures proposed by the present utility model, without exceeding the protection scope of the present utility model.
Claims
1. A bin specifically for forklift loading, characterized in that: It includes a silo body (1) for accommodating materials; A filter screen (3) is arranged at the top inside the silo body (1) and is clamped with the inner wall of the silo body (1) for filtering materials; A dispersing mechanism (4) is arranged inside the silo body (1), including: at least two rotating shafts (401) rotatably arranged inside the silo body (1), and both ends are fixed to the silo body (1) through first bearings (403); Stirring rods (402) are fixed on the outer surface of the rotating shafts (401) for dispersing materials; A conveying mechanism is arranged below the silo body (1); A support frame (2) is connected to the outside of the silo body (1) for supporting the silo body (1).
2. The bin dedicated to forklift feeding according to claim 1, characterized in that: The dispersing mechanism (4) further includes a first gear (404) fixed to one end of the rotating shaft (401); A transmission chain (405) is arranged on the outer surfaces of two first gears (404) for synchronizing the rotation of the two rotating shafts (401); A first driving motor (5) is installed on one side of the silo body (1) and is connected to one of the rotating shafts (401) through a speed reducer (501).
3. The bin dedicated to forklift feeding according to claim 2, characterized in that: The first driving motor (5) drives one of the rotating shafts (401) to rotate through the speed reducer (501), and this rotating shaft (401) synchronously drives the other rotating shaft (401) to rotate through the transmission chain (405) and the first gear (404).
4. The bin dedicated to forklift loading according to claim 1, characterized in that: The dispersing mechanism (4) further includes a limiting sleeve (407) and a stirring rod (402), wherein the limiting sleeve (407) is sleeved on the outer surface of the stirring rod (402) and is fixedly connected to the stirring rod (402) through a plug hole (408) and an external bolt; Helical blades (406) are fixed to one end of a connecting rod (409) in a staggered state, and the connecting rod (409) is fixedly connected to the limiting sleeve (407).
5. The bin dedicated to loading materials onto a forklift according to claim 1, wherein: The conveying mechanism includes a conveyor belt (6), a roller group (7), a second driving motor (9), a belt rotating mechanism (10), a third gear (11) and a rotating roller (12) for transporting the dispersed materials out. Both ends of the rotating roller (12) are fixed to the support frame (2) through second bearings (13). A second gear (8) is fixed to one end of one of the rotating rollers (12), and the second gear (8) meshes with the third gear (11). The third gear (11) is driven to rotate by the second driving motor (9) through the belt rotating mechanism (10), thereby driving the conveyor belt (6) to operate.
6. The bin dedicated to forklift loading according to claim 5, characterized in that: A plurality of the roller groups (7) are arranged inside the conveyor belt (6) for supporting the smooth operation of the conveyor belt (6).
7. The bin dedicated to forklift feeding according to claim 1, characterized in that: A plurality of support rods (14) are evenly and fixedly arranged at the top inside the silo body (1) for supporting the filter screen (3).