Demolding cloth deviation rectifying device for pultrusion plate production
Through the linear mover and rotating motor combined with the reel installer, the precise correction of the mold release fabric during the pultruding plate production process is achieved, the problem of inaccurate correction in the prior art is solved, and the reliability and consistency of the mold release effect is improved.
Patent Information
- Application Number
- CN202422360513.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the prior art, the correction of the mold release fabric during the pultruded plate production process is inaccurate and is highly correlated with the work experience of workers, resulting in poor mold release effect.
The linear mover is used to cooperate with the reel installer on the rotating motor, and the axial movement of the rotating motor is controlled through the linear mover to achieve accurate offset adjustment of the mold release fabric relative to the pultruding plate. The trapezoidal limit block and the limit nut are used to fix the reel to ensure the coaxiality of the reel and the rotating motor and ensure the uniform release of the mold release fabric.
The precise correction of the mold release fabric relative to the pultruded plate is achieved, the problem of inaccurate correction caused by visual prediction is solved, and the reliability and consistency of the mold release effect is improved.
Smart Images

Figure CN223117726U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of pultruded sheet manufacturing, and specifically relates to a device for correcting the deviation of the release cloth in pultruded sheet production. Background Art
[0002] The use of the release cloth for pultruded sheet production is to separate the inner surface of the mold from the pultruded sheet through the release cloth when the mold extrudes the pultruded sheet, so as to prevent the surface of the pultruded sheet from adhering to the inner surface of the mold and making it difficult for the pultruded sheet to be demolded from the mold. The production of pultruded sheets is mainly carried out by solidifying the fiber bundle and resin together through extrusion. At the beginning, one end of the fiber bundle wound on the reel is pulled to one end of the production line, and then the reel winding the fiber bundle is coaxially sleeved on the rotation at the other end of the production line. After that, the fiber bundle between the two ends of the production line is continuously solidified by resin, and then the pultruded sheet is formed by extrusion through the mold. At this time, the mold is also located between the two ends of the production line, and the formed pultruded sheet is wound and collected by another reel. Therefore, when using the release cloth to prevent the pultruded sheet from adhering to the inner surface of the mold, it is necessary to make the release cloth parallel to the pultruded sheet and the projection of the length line of the release cloth in the horizontal plane parallel to the projection of the length line of the production line in the horizontal plane. If there is an angle between the projection of the length line of the release cloth in the horizontal plane and the projection of the length line of the production line in the horizontal plane, the release cloth cannot completely separate the pultruded sheet from the mold during the process of the mold extruding the pultruded sheet. Therefore, when installing the release cloth reel, it is necessary to adjust the angle between the projection of the length line of the release cloth in the horizontal plane and the projection of the length line of the production line in the horizontal plane. In the prior art, a reel wound with a release cloth is sleeved on a roller that is perpendicular to the length line of the production line and horizontal. Then, the worker visually estimates the angle (deviation correction) between the projection of the length line of the release cloth in the horizontal plane and the projection of the length line of the production line in the horizontal plane by means of line of sight standard, and then adjusts the axial position of the reel on the roller. Finally, the adjusted reel is relatively fixed to the roller. This method is inaccurate and highly correlated with the worker's work experience. Therefore, it is necessary to design a device for correcting the deviation of the release cloth during the production of pultruded sheets. Summary of the Utility Model
[0003] The main purpose of this application is to address the shortcomings of the prior art. By using a linear mover in cooperation with a reel installer on a rotating motor, a device for correcting the deviation of the release cloth in pultruded sheet production is designed, which can accurately and specifically adjust the offset of the release cloth relative to the pultruded sheet, and solves the problems of inaccurate deviation correction caused by visual estimation and high correlation with the worker's work experience.
[0004] To achieve the above purpose, the technical solution adopted in this application is:
[0005] A device for correcting the deviation of the demoulding cloth in the production of pultruded plates, including a linear mover, wherein the execution end of the linear mover is provided with a rotating motor, the output shaft of the rotating motor is parallel to the moving direction of the linear mover, and a drum installer is fixedly arranged on the output shaft of the rotating motor.
[0006] Preferably, the linear mover includes a fixed seat, a lead screw, and a handle. The lead screw is rotatably arranged on the fixed seat. One end of the lead screw is provided with the handle outside the fixed seat. A slider is slidably arranged on the fixed seat. The slider is provided with a threaded hole threadedly connected between the two ends of the lead screw. The rotating motor is fixedly arranged outside the fixed seat on the slider. The lead screw is parallel to the output shaft of the rotating motor. A plurality of scale lines are arranged on the fixed seat along the axis direction of the lead screw. A lead screw rotation limiter is arranged on the fixed seat.
[0007] Preferably, the lead screw rotation limiter includes a first threaded hole and a bolt. The first threaded hole is arranged on the side wall of the fixed seat. The axis of the first threaded hole is perpendicular to the upper surface of the fixed seat. The lower end of the first threaded hole is located directly above the lead screw. The length of the bolt is greater than the distance from the upper end of the first threaded hole to the lead screw. One end of the bolt extends into the first threaded hole and is threadedly connected with the first threaded hole.
[0008] Preferably, the drum installer includes a screw rod and two limit blocks. One end of the screw rod is coaxially and fixedly connected with the free end of the output shaft of the rotating motor. Each limit block is provided with a second threaded hole for cooperating with the screw rod. The projection of the limit block in the plane parallel to the second threaded hole is trapezoidal. When the two limit blocks are both located on the screw rod, the small-head ends of the trapezoids of the two limit blocks face each other. A limiter for limiting and fixing the limit blocks is arranged on the screw rod.
[0009] Preferably, the limiter includes a first limit nut. The outer diameter of the screw rod is smaller than the outer diameter of the output shaft of the rotating motor. When the two limit blocks and the first limit nut are both located on the screw rod, the first limit nut is located on the side of the two limit blocks facing away from the rotating motor.
[0010] Preferably, the limiter includes a fixed nut and a second limit nut. The fixed nut is coaxially and fixedly arranged at one end of the screw rod facing the rotating motor. The outer diameter of the second limit nut is greater than the outer diameter of the screw rod. When the two limit blocks and the second limit nut are both located on the screw rod, the limit blocks are located on the side of the fixed nut facing away from the rotating motor, and the second limit nut is located on the side of the two limit blocks facing away from the fixed nut.
[0011] Preferably, the outer diameter of the screw rod is greater than or equal to the outer diameter of the output shaft of the rotating motor.
[0012] Compared with the prior art, the present application has the following beneficial effects:
[0013] 1. The present application adopts a method of combining a linear mover with a reel installer on a rotating motor to design a device for correcting the deviation of the demoulding cloth in the production of pultruded plates, which can accurately and specifically adjust the offset of the demoulding cloth relative to the pultruded plate, solving the problems that the current visual estimation leads to inaccurate deviation correction and has a great correlation with the work experience of workers.
[0014] 2. By setting the lead screw, the handle and the fixed seat, during the deviation correction process, the user rotates the handle by hand to rotate the lead screw, and then the fixed seat drives the rotating motor to move along the axis direction of the drive motor, thus realizing the function of linear movement, and thus realizing the deviation correction.
[0015] 3. The setting of the screw rod in the present application facilitates the adjustment of the distance between the two limit blocks, thus facilitating the fixing of demoulding cloths with different widths on the screw rod; the setting method that the projection of the limit block in the plane parallel to the second screw hole is trapezoidal ensures the coaxiality (concentricity) of the reel and the screw rod when the reel wound with the demoulding cloth is fixed on the screw rod, that is, ensures the coaxiality (concentricity) of the reel and the output shaft of the rotating motor, which can ensure the uniform speed of the rotating motor releasing the demoulding cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present application;
[0017] Figure 2 is a schematic structural diagram of the present application when the outer diameter of the screw rod is equal to the outer diameter of the output shaft of the rotating motor;
[0018] Figure 3 is a sectional view of the fixed seat;
[0019] Figure 4 is a schematic structural diagram of the limit block in the present application;
[0020] Figure 5 is a schematic structural diagram of the present application during actual use.
[0021] Among them, 1. Rotating motor; 2. Fixed seat; 3. Lead screw; 4. Handle; 5. First screw hole; 6. Bolt; 7. Screw rod; 8. Limit block; 9. First limit nut; 10. Fixed nut; 11. Second limit nut; 12. Scale line; 13. Slide block; 14. Mold; 15. Second screw hole; 16. Demoulding cloth; 17. Reel; 18. Pultruded plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] As shown Figures 1-5 in the figure, a device for rectifying the deviation of a demoulding cloth in the production of pultruded plates includes a linear mover. A rotating motor 1 is provided at the execution end of the linear mover. The output shaft of the rotating motor 1 is parallel to the moving direction of the linear mover, and a reel installer is fixedly provided on the output shaft of the rotating motor.
[0023] When producing the pultruded plate 18, the linear mover is fixedly placed on a bracket, and the bracket is installed on one side of the starting end of the production line for the pultruded plate 18. Then, the reel 17 wound with the demoulding cloth 16 is installed on the reel installer. Then, one end of the demoulding cloth 16 on the reel 17 is passed through the mold 14, so that when in the mold 14, the demoulding cloth 16 is located above the pultruded plate 18. Then, a winding roller (not shown in the figure) for winding the demoulding cloth 16 is installed between the terminal of the production line for the pultruded plate 18 and the mold 14. This is the usage of the demoulding cloth 16 in the process of producing the pultruded plate 18. In this embodiment, the axial movement of the rotating motor 1 is controlled by the linear mover, thereby driving the demoulding cloth 16 to move parallel to the length line of the pultruded plate 18 on the horizontal plane, thus realizing the function of rectifying the deviation. The rotating motor 1 realizes the function of slowly releasing the demoulding cloth 16 on the reel 17.
[0024] As a preferred method, the linear mover includes a fixed seat 2, a lead screw 3, and a handle 4. The lead screw 3 is rotatably provided on the fixed seat 2. One end of the lead screw 3 is provided with the handle 4 outside the fixed seat 2. A slider 13 is slidably provided on the fixed seat 2. A threaded hole threadedly connected between the two ends of the lead screw 3 is provided on the slider 13. The rotating motor 1 is fixedly provided outside the fixed seat 2 on the slider 13. The lead screw 3 is parallel to the output shaft of the rotating motor 1. A plurality of scale lines 12 are arranged on the fixed seat 2 along the axial direction of the lead screw 3. A lead screw rotation limiter is provided on the fixed seat 2. In this way, by providing the lead screw 3, the handle 4, and the fixed seat 2, during the process of rectifying the deviation, the user rotates the handle 4 by hand to realize the rotation of the lead screw 3, and further enables the fixed seat 2 to drive the rotating motor 1 to move along the axial direction of the transmission motor 1, thus realizing the function of linear movement, and thus realizing the rectification of the deviation.
[0025] As a preferred embodiment, the lead screw rotation limiter includes a first screw hole 5 and a bolt 6. The first screw hole 5 is provided on the side wall of the fixed seat 2. The axis of the first screw hole 5 is perpendicular to the upper surface of the fixed seat 2. The lower end of the first screw hole 5 is located directly above the lead screw 3. The length of the bolt 6 is greater than the distance from the upper end of the first screw hole 5 to the lead screw 3. One end of the bolt 6 extends into the first screw hole 5 and is threadedly connected to the first screw hole 5. After such a setting, after the deviation correction is completed, by screwing the bolt 6 into the first screw hole 5, it abuts against the lead screw 3 to prevent the lead screw 3 from moving again after the position of the winding drum 17 is adjusted. When deviation correction is required, the bolt 6 is directly loosened from the first screw hole 5 so that the lower end of the bolt 6 no longer contacts the lead screw 3, and then the lead screw 3 can be rotated by manually rotating the handle 4.
[0026] As a preferred embodiment, the drum installer includes a screw rod 7 and two limit blocks 8. One end of the screw rod 7 is coaxially and fixedly connected to the free end of the output shaft of the rotating motor 1. Each limit block 8 is provided with a second screw hole 15 that cooperates with the screw rod 7. The projection of the limit block 8 in the plane parallel to the second screw hole 15 is trapezoidal. When both limit blocks 8 are located on the screw rod 7, the small-head ends of the trapezoids of the two limit blocks 8 face each other. A limiter for limiting and fixing the limit block 8 is provided on the screw rod 7. After such a setting, the winding drum 17 wound with the demolding cloth 16 is fixed on the screw rod 7 through the two limit blocks 8, thereby realizing the function of fixing the winding drum 17 wound with the demolding cloth 16. The setting of the screw rod 7 facilitates adjusting the distance between the two limit blocks 8, thereby facilitating the function of fixing the demolding cloth 16 with different widths on the screw rod 7; the setting method that the projection of the limit block 8 in the plane parallel to the second screw hole 15 is trapezoidal ensures the coaxiality (concentricity) of the winding drum 17 and the screw rod 7 when the winding drum 17 wound with the demolding cloth 16 is fixed on the screw rod 7, that is, ensures the coaxiality (concentricity) of the winding drum 17 and the output shaft of the rotating motor 1, so as to ensure the uniform speed of the rotating motor 1 releasing the demolding cloth 16.
[0027] As a preferred embodiment, as Figure 1 shown, the limiter includes a first limit nut 9. The outer diameter of the screw rod 7 is smaller than the outer diameter of the output shaft of the rotating motor 1. When both limit blocks 8 and the first limit nut 9 are located on the screw rod 7, the first limit nut 9 is located on the side of the two limit blocks 8 facing away from the rotating motor 1. After such a setting, the output shaft of the rotating motor 1 plays a limiting role, so that only one first limit nut 9 is needed to limit the position of the winding drum 17 on the screw rod 7, thereby preventing the winding drum 7 from moving axially on the screw rod 7.
[0028] As a preferred embodiment, the stopper includes a fixing nut 10 and a second limiting nut 11. The fixing nut 10 is coaxially and fixedly provided at one end of the screw rod 7 facing the rotating motor 1. The outer diameter of the second limiting nut 11 is larger than the outer diameter of the screw rod 7. When the two limiting blocks 8 and the second limiting nut 11 are both located on the screw rod 7, the limiting block 8 is located on the side of the fixing nut 10 facing away from the rotating motor 1, and the second limiting nut 11 is located on the side of the two limiting blocks 8 facing away from the fixing nut 10. After such a setting, the drum 17 is fixed on the screw rod 7 by a fixing nut 10 and a second limiting nut 11, and this design method does not need to consider the size relationship between the outer diameter of the screw rod 7 and the outer diameter of the output shaft of the rotating motor 1.
[0029] As a preferred embodiment, as Figure 2 shown, the outer diameter of the screw rod 7 is greater than or equal to the outer diameter of the output shaft of the rotating motor 1.
Claims
1. A device for rectifying the deviation of a release fabric in the production of pultruded plates, characterized in that, It includes a linear mover, and a rotating motor (1) is provided at the execution end of the linear mover. The output shaft of the rotating motor (1) is parallel to the moving direction of the linear mover, and a drum installer is fixedly provided on the output shaft of the rotating motor. The linear mover includes a fixed seat (2), a lead screw (3), and a handle (4). The lead screw (3) is rotatably provided on the fixed seat (2). One end of the lead screw (3) is provided with the handle (4) outside the fixed seat (2). A slider (13) is slidably provided on the fixed seat (2). A threaded hole that is threadedly connected between the two ends of the lead screw (3) is provided on the slider (13). The rotating motor (1) is fixedly provided outside the fixed seat (2) on the slider (13). The lead screw (3) is parallel to the output shaft of the rotating motor (1). A plurality of scale lines (12) are arranged along the axial direction of the lead screw (3) on the fixed seat (2). A lead screw rotation limiter is provided on the fixed seat (2).
2. The device for rectifying the deviation of the demoulding cloth in the production of pultruded plates according to claim 1, wherein, The lead screw rotation limiter includes a first threaded hole (5) and a bolt (6). The first threaded hole (5) is provided on the side wall of the fixed seat (2). The axis of the first threaded hole (5) is perpendicular to the upper surface of the fixed seat (2). The lower end of the first threaded hole (5) is located directly above the lead screw (3). The length of the bolt (6) is greater than the distance from the upper end of the first threaded hole (5) to the lead screw (3). One end of the bolt (6) extends into the first threaded hole (5) and is threadedly connected to the first threaded hole (5).
3. The device for rectifying the release cloth in the production of pultruded plates according to claim 1, wherein, The drum installer includes a screw rod (7) and two limit blocks (8). One end of the screw rod (7) is coaxially and fixedly connected to the free end of the output shaft of the rotating motor (1). Each limit block (8) is provided with a second threaded hole (15) that cooperates with the screw rod (7). The projection of the limit block (8) in the plane parallel to the second threaded hole (15) is trapezoidal. When both limit blocks (8) are located on the screw rod (7), the small-head ends of the trapezoids of the two limit blocks (8) are arranged facing each other. A limiter for limiting and fixing the limit block (8) is provided on the screw rod (7).
4. A device for rectifying the deviation of the demoulding cloth in the production of pultruded plates according to claim 3, characterized in that, The limiter includes a first limit nut (9). The outer diameter of the screw rod (7) is smaller than the outer diameter of the output shaft of the rotating motor (1). When both limit blocks (8) and the first limit nut (9) are located on the screw rod (7), the first limit nut (9) is located on the side of the two limit blocks (8) facing away from the rotating motor (1).
5. The device for rectifying the release fabric in pultruded plate production according to claim 3, characterized in that The position limiter includes a fixing nut (10) and a second position-limiting nut (11). The fixing nut (10) is coaxially and fixedly arranged at one end of the screw rod (7) facing the rotating motor (1). The outer diameter of the second position-limiting nut (11) is larger than the outer diameter of the screw rod (7). When the two position-limiting blocks (8) and the second position-limiting nut (11) are both located on the screw rod (7), the position-limiting block (8) is located on the side of the fixing nut (10) facing away from the rotating motor (1), and the second position-limiting nut (11) is located on the side of the two position-limiting blocks (8) facing away from the fixing nut (10).
6. The device for rectifying the release fabric in the production of pultruded plates according to claim 5, characterized in that, The outer diameter of the screw rod (7) is greater than or equal to the outer diameter of the output shaft of the rotating motor (1).