Efficient deconcentrator

By designing the cleaning and tensioning mechanism of the wire splitter, the tightness and cleanliness problems when winding the textile wire is solved, and efficient textile wire production is achieved.

CN223117781UActive Publication Date: 2025-07-18NANTONG DONGRUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422328285.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-18
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing textile winding device cannot adjust the tightness of the textile thread, which can easily lead to broken threads, and at the same time, no cleaning structure is set up, affecting the cleanliness of the textile thread.

Method used

A splitter including unwinding roller, tensioning plate, U-shaped frame, turntable and thread retracting roller is designed, equipped with a driving motor, cleaning mechanism, tensioning mechanism and steering mechanism, and the cleaning roller is driven by a spring to clean, the threaded rod adjusts the tension, and the servo motor adjusts the steering to achieve the tightness and cleanliness of the textile wire.

Benefits of technology

It improves the cleanliness of textile threads, reduces the disconnection, and meets the production needs of textile threads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an efficient deconcentrator, which belongs to the technical field of textile production and comprises a bottom plate, an unwinding roller is rotatably mounted at the top of the bottom plate, a tensioning plate is fixedly connected to the top of the bottom plate and positioned on one side of the unwinding roller, and a U-shaped frame is fixedly connected to the top of the bottom plate and positioned between the unwinding roller and the tensioning plate. The top of the turntable is rotatably connected with take-up rollers at equal intervals, and the bottom of the turntable is fixedly provided with driving motors at equal intervals. The tensioning roller has the beneficial effects that the threaded block can be driven to move in the second mounting groove by rotating the threaded rod, and the tensioning roller can be more stable and is not easy to shake in the moving process through the matched use of the second fixing rod and the second sliding block, so that the service life of the tensioning roller is prolonged, and the service life of the tensioning roller is prolonged. Therefore, a worker can adjust the tightness degree of the spinning thread according to actual production requirements, and the situation that the spinning thread is broken in the production process is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile production, in particular to an efficient wire divider. Background Technique

[0002] Textile originally meant the general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially after the emergence of technologies such as non-woven textile materials and three-dimensional composite weaving, modern textile not only includes traditional manual spinning and weaving, but also non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology, etc., for producing clothing, industrial, and decorative textiles.

[0003] After retrieval, a Chinese patent discloses a wire winding device for textile (authorization publication number CN208732337U), which includes a bottom plate, a vertical plate, and an SPT / B7110-5AJT1 electromagnetic wave detector. The vertical plate is arranged on the upper side of the bottom plate, the SPT / B7110-5AJT1 electromagnetic wave detector is arranged on the side of the bottom plate away from the vertical plate, and a motor is arranged outside the vertical plate. Although this patented technology can make the motor automatically stop rotating after the winding thickness of the winding cylinder reaches the set value through the set SPT / B7110-5AJT1 electromagnetic wave detector and alarm lamp, and at the same time, it can be prompted by the alarm lamp to enable the operator to replace the winding cylinder in time. Through the set anti-slip ring, anti-slip protrusions, fixing protrusions, fixing grooves, and fixing pins, the connection between the winding cylinder and the winding shaft will not slide, thereby ensuring that the cotton thread will not loosen and ensuring the winding quality.

[0004] However, the above device still has some disadvantages in actual use. The more obvious one is that the above wire winding device for textile cannot adjust the tightness of the textile wire during winding, which easily leads to situations such as broken wires during the winding process of the textile wire. At the same time, the above textile device is not provided with a dust cleaning structure, and thus cannot ensure the cleanliness of the textile wire, and thus cannot meet the production requirements of the textile wire. Content of the Utility Model

[0005] In view of the problems existing in the prior art that the above wire winding device for textile cannot adjust the tightness of the textile wire during winding, which easily leads to situations such as broken wires during the winding process of the textile wire. At the same time, the above textile device is not provided with a dust cleaning structure, and thus cannot ensure the cleanliness of the textile wire, and thus cannot meet the production requirements of the textile wire, the main purpose of the present utility model is to provide an efficient wire divider.

[0006] The technical solution of the present utility model is as follows: An efficient wire divider, including a bottom plate, on the top of the bottom plate, a pay-off roll is rotatably installed, on the top of the bottom plate and on one side of the pay-off roll, a tensioning plate is fixedly connected, on the top of the bottom plate and between the pay-off roll and the tensioning plate, a U-shaped frame is fixedly connected, at one end of the top of the bottom plate, a turntable is provided, on the top of the turntable, take-up rolls are rotatably connected at equal intervals, at the bottom of the turntable, drive motors are fixedly installed at equal intervals, the output shafts of the drive motors all penetrate the inside of the turntable and are fixedly connected to the central axes of the corresponding take-up rolls, a cleaning mechanism is arranged inside the U-shaped frame, a tensioning mechanism is arranged inside the tensioning plate, and a steering mechanism is arranged at the bottom of the turntable.

[0007] By adopting the above technical solution, through the setting of the pay-off roll, the textile bobbin can be sleeved on the pay-off roll, and by the rotation of the output shaft of the drive motor, the take-up roll can be driven to rotate, and then the wire dividing operation of the textile wire can be carried out under the traction of the take-up roll.

[0008] As a preferred embodiment, the cleaning mechanism includes mounting grooves one opened on both sides of the inner wall of the U-shaped frame, fixing rods one are fixedly connected inside the mounting grooves one, slider ones are slidably connected to the outer sides of the fixing rods one, springs are sleeved on the outer sides of the fixing rods one and above the slider ones, a cleaning roll is rotatably connected between the two slider ones, and a fixing roll is rotatably installed on the inner wall of the U-shaped frame and below the cleaning roll.

[0009] By adopting the above technical solution, through the elastic force of the spring one, the slider one can be pushed to move downward in the mounting groove one, and then the cleaning roll can be driven to move downward, so as to cooperate with the fixing roll to realize the dust cleaning operation on the surface of the textile wire.

[0010] As a preferred embodiment, the tensioning mechanism includes fixing grooves opened at both ends inside the tensioning plate, mounting grooves two are opened on both sides of the inside of the tensioning plate and inside the fixing grooves, a threaded rod is rotatably connected inside one of the mounting grooves two, a fixing rod two is fixedly connected inside the other mounting groove two, a threaded block is threadedly connected to the outer side of the threaded rod, a slider two is slidably connected to the outer side of the fixing rod two, and a tensioning roll is rotatably connected between the slider two and the threaded block.

[0011] By adopting the above technical solution, by rotating the threaded rod, the threaded block can be driven to move inside the mounting groove two, so that the staff can adjust the tightness of the textile wire according to the actual production requirements, so as to reduce the occurrence of wire breakage during the production process of the textile wire.

[0012] As a preferred embodiment, the steering mechanism includes a servo motor rotatably mounted on the top of the base plate. The output shaft of the servo motor is fixedly connected with a driving gear. A rotating column is rotatably mounted on the top of the base plate. A driven gear is fixedly connected to the outside of the rotating column. The driving gear is meshed with the driven gear. The turntable is fixedly connected to the top of the rotating column.

[0013] By adopting the above technical solution, through the rotation of the output shaft of the servo motor, the rotation of the driving gear can be driven, and then the rotation of the driven gear can be driven. At the same time, the steering of the turntable can be adjusted, so as to facilitate the winding operation of the take-up roller in sequence.

[0014] As a preferred embodiment, both the unwinding roller and the take-up roller are detachably arranged.

[0015] By adopting the above technical solution, through the detachable arrangement, the full-wound take-up bobbin and unwinding bobbin can be taken out from the take-up roller and the unwinding roller.

[0016] As a preferred embodiment, both the servo motor and the driving motor are electrically connected to an external control device.

[0017] By adopting the above technical solution, the external control device can control the start and stop of the servo motor and the driving motor.

[0018] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0019] 1. In the present utility model, through the elastic force of the first spring, the first slider can be pushed to move downward in the first installation groove, and then the cleaning roller can be driven to move downward, so as to cooperate with the fixed roller to realize the dust cleaning operation on the surface of the textile thread. The setting of the first spring can make the surface of the cleaning roller always close to the textile thread, so as to improve the dust cleaning effect on the textile thread.

[0020] 2. In the present utility model, by rotating the threaded rod, the threaded block can be driven to move in the second installation groove, and through the cooperation of the second fixed rod and the second slider, the tensioning roller can be made more stable during the movement and not easy to shake, so that the staff can adjust the tightness of the textile thread according to the actual production requirements, so as to reduce the occurrence of thread breakage during the production process of the textile thread. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an overall three-dimensional view of an efficient wire divider provided by the present utility model;

[0022] Figure 2 It is an overall structural schematic diagram of an efficient wire divider provided by the present utility model;

[0023] Figure 3 The present utility model provides an efficient wire splitter Figure 1 An enlarged view of part A in the figure;

[0024] Figure 4 The present utility model provides a cross-sectional view of the tension plate of an efficient wire splitter.

[0025] Legend: 1. Bottom plate; 2. Unwinding roller; 3. U-shaped frame; 4. Tension plate; 5. Rotating column; 6. Take-up roller; 7. Turntable; 8. Driven gear; 9. Servo motor; 10. Driving gear; 11. First mounting groove; 12. First fixing rod; 13. First slider; 14. Spring; 15. Cleaning roller; 16. Fixed roller; 17. Second mounting groove; 18. Fixed groove; 19. Threaded rod; 20. Threaded block; 21. Tensioning roller; 22. Second slider; 23. Second fixing rod. Specific implementation manners

[0026] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0027] Refer to Figures 1-4 , an efficient wire splitter, including a bottom plate 1, an unwinding roller 2 is rotatably installed on the top of the bottom plate 1, a tension plate 4 is fixedly connected to the top of the bottom plate 1 and on one side of the unwinding roller 2, a U-shaped frame 3 is fixedly connected to the top of the bottom plate 1 and between the unwinding roller 2 and the tension plate 4, a turntable 7 is arranged at one end of the top of the bottom plate 1, take-up rollers 6 are rotatably connected to the top of the turntable 7 at equal intervals, driving motors are fixedly installed at equal intervals at the bottom of the turntable 7, and the output shafts of the driving motors all penetrate through the inside of the turntable 7 and are fixedly connected to the central axes of the corresponding take-up rollers 6. A cleaning mechanism is arranged inside the U-shaped frame 3, a tensioning mechanism is arranged inside the tension plate 4, and a steering mechanism is arranged at the bottom of the turntable 7.

[0028] During use, through the setting of the unwinding roller 2, the textile bobbin can be sleeved on the unwinding roller 2, and by the rotation of the output shaft of the driving motor, the take-up roller 6 can be driven to rotate, so that the textile wire can be split under the traction of the take-up roller 6.

[0029] Refer to Figure 3, The cleaning mechanism includes mounting grooves 11 opened on both inner walls of the U-shaped frame 3. Fixed rods 12 are fixedly connected inside the mounting grooves 11. Sliders 13 are slidably connected to the outer sides of the fixed rods 12. Springs 14 are sleeved on the outer sides of the fixed rods 12 and above the sliders 13. A cleaning roller 15 is rotatably connected between the two sliders 13. A fixed roller 16 is rotatably installed on the inner wall of the U-shaped frame 3 and below the cleaning roller 15.

[0030] During use, due to the elastic force of the spring 14, the slider 13 can be pushed to move downward in the mounting groove 11, and then the cleaning roller 15 can be driven to move downward, so as to cooperate with the fixed roller 16 to realize the dust cleaning operation on the surface of the textile thread. The setting of the spring 14 can make the surface of the cleaning roller 15 always close to the textile thread to improve the dust cleaning effect on the textile thread.

[0031] Refer to Figure 4 , The tensioning mechanism includes fixing grooves 18 opened at both ends inside the tensioning plate 4. Mounting grooves 17 are opened on both sides of the fixing grooves 18 inside the tensioning plate 4. A threaded rod 19 is rotatably connected inside one of the mounting grooves 17, and a fixed rod 23 is fixedly connected inside the other mounting groove 17. A threaded block 20 is threadedly connected to the outer side of the threaded rod 19. A slider 22 is slidably connected to the outer side of the fixed rod 23. A tensioning roller 21 is rotatably connected between the slider 22 and the threaded block 20.

[0032] During use, by rotating the threaded rod 19, the threaded block 20 can be driven to move in the mounting groove 17, and through the cooperation of the fixed rod 23 and the slider 22, the tensioning roller 21 can be made more stable during the movement and not prone to shaking, so that the staff can adjust the tightness of the textile thread according to the actual production requirements to reduce the occurrence of thread breakage during the production process.

[0033] Refer to Figure 2 , The steering mechanism includes a servo motor 9 rotatably installed on the top of the bottom plate 1. The output shaft of the servo motor 9 is fixedly connected with a driving gear 10. A rotating column 5 is rotatably installed on the top of the bottom plate 1. A driven gear 8 is fixedly connected to the outer side of the rotating column 5. The driving gear 10 is meshed with the driven gear 8. A turntable 7 is fixedly connected to the top of the rotating column 5.

[0034] During use, by the rotation of the output shaft of the servo motor 9, the rotation of the driving gear 10 can be driven, and then the rotation of the driven gear 8 can be driven, and at the same time, the steering of the turntable 7 can be adjusted, so as to facilitate the winding operation of the take-up roller 6 in turn.

[0035] Refer to Figure 2, the unwinding roller 2 and the winding roller 6 are both detachably arranged. Through the detachable arrangement, the full winding bobbin and the unwinding bobbin can be taken out from the winding roller 6 and the unwinding roller 2, and new winding bobbins and unwinding bobbins can be replaced.

[0036] Refer to Figure 1 , the servo motor 9 and the driving motor are both electrically connected to an external control device. The servo motor 9 and the driving motor can be controlled to start and stop through the external control device.

[0037] Working principle: First, install the empty winding bobbin and the unwinding bobbin on the roller shafts of the winding roller 6 and the unwinding roller 2 respectively. Subsequently, start the driving motor, which can drive the winding roller 6 to rotate. Then, under the traction of the winding roller 6, the textile thread can be divided. Through the elastic force of the first spring 14, the first slider 13 can be pushed to move downward in the first installation groove 11, and then the cleaning roller 15 can be driven to move downward, so as to cooperate with the fixed roller 16 to realize the dust cleaning operation on the surface of the textile thread. The setting of the first spring 14 can make the surface of the cleaning roller 15 always close to the textile thread to improve the dust cleaning effect on the textile thread. By rotating the threaded rod 19, the threaded block 20 can be driven to move in the second installation groove 17. Through the cooperation of the second fixed rod 23 and the second slider 22, the tensioning roller 21 can be more stable during the movement and is not easy to shake, so that the staff can adjust the tightness of the textile thread according to the actual production requirements to reduce the occurrence of broken wires during the production process of the textile thread. Through the rotation of the output shaft of the servo motor 9, the rotation of the driving gear 10 can be driven, and then the rotation of the driven gear 8 can be driven, and at the same time, the rotation direction of the turntable 7 can be adjusted, so as to facilitate the winding operation of the winding roller 6 in turn.

[0038] The above is only the preferred embodiment of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An efficient wire splitter, comprising a bottom plate (1), characterized in that: A pay-off reel (2) is rotatably installed at the top of the bottom plate (1). A tensioning plate (4) is fixedly connected to the top of the bottom plate (1) and on one side of the pay-off reel (2). A U-shaped frame (3) is fixedly connected to the top of the bottom plate (1) and between the pay-off reel (2) and the tensioning plate (4). A turntable (7) is provided at one end of the top of the bottom plate (1). Take-up reels (6) are rotatably connected to the top of the turntable (7) at equal intervals. Driving motors are fixedly installed at equal intervals at the bottom of the turntable (7). The output shafts of the driving motors all penetrate through the inside of the turntable (7) and are fixedly connected to the central shafts of the corresponding take-up reels (6). A cleaning mechanism is arranged inside the U-shaped frame (3), a tensioning mechanism is arranged inside the tensioning plate (4), and a steering mechanism is arranged at the bottom of the turntable (7).

2. The high-efficiency wire divider according to claim 1, wherein: The cleaning mechanism includes mounting grooves one (11) opened on both sides of the inner wall of the U-shaped frame (3). Fixed rods one (12) are fixedly connected to the inside of the mounting grooves one (11). Sliders one (13) are slidably connected to the outside of the fixed rods one (12). Springs (14) are sleeved on the outside of the fixed rods one (12) and above the sliders one (13). A cleaning roller (15) is rotatably connected between the two sliders one (13). A fixed roller (16) is rotatably installed on the inner wall of the U-shaped frame (3) and below the cleaning roller (15).

3. An efficient wire splitter according to claim 1, characterized in that: The tensioning mechanism includes fixed grooves (18) opened at both ends inside the tensioning plate (4). Mounting grooves two (17) are opened on both sides of the inside of the tensioning plate (4) and on both sides of the fixed grooves (18). A threaded rod (19) is rotatably connected to the inside of one of the mounting grooves two (17). A fixed rod two (23) is fixedly connected to the inside of the other mounting groove two (17). A threaded block (20) is threadedly connected to the outside of the threaded rod (19). A slider two (22) is slidably connected to the outside of the fixed rod two (23). A tensioning roller (21) is rotatably connected between the slider two (22) and the threaded block (20).

4. An efficient wire splitter according to claim 1, characterized in that: The steering mechanism includes a servo motor (9) rotatably installed on the top of the bottom plate (1). The output shaft of the servo motor (9) is fixedly connected to a driving gear (10). A rotating column (5) is rotatably installed on the top of the bottom plate (1). A driven gear (8) is fixedly connected to the outside of the rotating column (5). The driving gear (10) is meshed with the driven gear (8). The turntable (7) is fixedly connected to the top of the rotating column (5).

5. An efficient wire splitter according to claim 1, characterized in that: Both the pay-off reel (2) and the take-up reel (6) are detachably arranged.

6. The efficient wire splitter according to claim 4, wherein: Both the servo motor (9) and the driving motors are electrically connected to an external control device.

Citation Information

Patent Citations

  • Winding device is used in weaving

    CN208732337U