Auxiliary pressing device for four-side sewing system
By introducing auxiliary pressing devices into the four-side sewing system, the guide mechanism and detection elements are used to synchronize the cloth feeding teeth and the pressing plate, the problem of poor synchronization between the cloth feeding teeth and the sewing pressing template is solved, and the sewing quality and efficiency are improved.
Patent Information
- Application Number
- CN202422395333.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the existing four-side sewing system, the synchronization between the feeding teeth and the sewing pressing template is poor, resulting in the sewing object being easily wrinkled at the beginning and corners of the sewing, affecting the sewing quality and efficiency.
An auxiliary material pressing device is designed, including the sewing machine body, guide rail, base, longitudinal plate, guide mechanism, fixed seat, drive motor, drive shaft, pressing plate, fixed plate, load bearing plate, down pressure device, detection element and controller. Accurate material pressing control is achieved through dual-axis cylinder and distance sensor to ensure that the feeding teeth are synchronized with the pressure plate.
The yield and excellent yield of sewn products are improved, ensuring that beautiful products are obtained without reducing the speed during sewing, and the work efficiency is increased by more than 30%.
Smart Images

Figure CN223118653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of towel production, in particular to an auxiliary material pressing device for a four-side sewing system. Background Art
[0002] After a towel is cut and formed, it is necessary to use a sewing machine to edge the four sides of the towel. The sewing material pressing template of the four-side sewing system is driven by three servo systems to move, namely, the movement in the X-axis direction, the movement in the Y-axis direction, and the movement in the rotation axis direction (the center of the material pressing template rotates).
[0003] The sewing material pressing template is used to press the object to be sewn. The feeding for the sewing machine is completed by the combined movement of the X-axis, Y-axis, and rotation axis. Finally, the sewing machine sews the object to be sewn in a circle, that is, all four sides are sewn well. Since the template presses the object to be sewn to feed the sewing machine, and the template drives the object to be sewn to rotate one week so that the sewing machine sews the four sides well, the middle of the object to be sewn is pressed by the template, and about 15 millimeters are left around for the sewing machine to sew. The sewing machine has feed teeth. When the sewing machine sews the object to be sewn, the feed teeth will feed forward. The sewing material pressing template drives the object to be sewn to feed synchronously with the feed teeth of the sewing machine.
[0004] However, since the feed teeth and the sewing material pressing template cannot be completely synchronized, especially at the beginning of sewing, when the fabric just enters the sewing machine from the front, only a few feed teeth exert force, or when sewing to a corner, the error between the rotation of the sewing template and the linear feeding of the sewing machine is relatively large, which easily causes the object to be sewn to wrinkle and become uneven. Summary of the Invention
[0005] In view of the deficiencies of the above-mentioned prior art, an auxiliary material pressing device for a four-side sewing system is provided, which improves the finished product rate and high-quality product rate of the sewn product, and can sew a beautiful product without reducing the sewing speed when starting sewing and turning corners, thereby improving work efficiency.
[0006] To solve the above technical problems, the technical solution adopted by the utility model is that an auxiliary material pressing device for a four-side sewing system includes a sewing machine body, and a guide rail provided on the sewing machine body. A base is provided on the guide rail and runs along the guide rail. A vertical plate is provided on one side surface of the base. A guiding mechanism is provided on the inner vertical surface of the vertical plate. A fixed seat is provided on the guiding mechanism. A driving motor is provided on the top of the fixed seat. A driving shaft is provided on the driving motor. A pressing plate is provided at the bottom of the driving shaft. A driving device for driving the fixed seat to run along the guiding mechanism is provided on the outer vertical surface of the vertical plate. A fixing plate is provided at the bottom of the fixed seat. A bearing plate is provided on the fixing plate. A downward pressing device is provided on the bearing plate. A pressing piece is provided on the downward pressing device. It also includes a detection element for detecting the running position of the fixed seat, and a controller.
[0007] The above-mentioned auxiliary material pressing device for a four-sided sewing system, wherein the lower pressing device is a double-axis cylinder, and the double-axis cylinder is signal-connected to a controller.
[0008] The above-mentioned auxiliary material pressing device for a four-sided sewing system, wherein the driving device is a cylinder with an output shaft connected to a bearing plate. A connecting plate for connecting the output shaft of the cylinder and a fixed seat is provided between the output shaft of the cylinder and the fixed seat, and the cylinder is signal-connected to a controller.
[0009] The above-mentioned auxiliary material pressing device for a four-sided sewing system, wherein the guiding mechanism includes a slide rail arranged along the length direction of a longitudinal plate and a slider arranged on the slide rail.
[0010] The above-mentioned auxiliary material pressing device for a four-sided sewing system, wherein the detection element includes a bracket arranged on a fixed seat and a distance sensor arranged on the bracket.
[0011] The above-mentioned auxiliary material pressing device for a four-sided sewing system is provided with a first adjustment cavity on a fixing plate for adjusting the connection position between the bearing plate and the fixing plate, a screw hole on the bearing plate, a first adjustment bolt and a first locking nut in the first adjustment cavity, a second adjustment cavity on the bearing plate for adjusting the connection position between the double-axis cylinder and the bearing plate, a second adjustment bolt and a second locking nut in the second adjustment cavity.
[0012] The beneficial effect of the auxiliary material pressing device for a four-sided sewing system of the present utility model is that by arranging a longitudinal plate on a base, a guiding mechanism, a fixed seat on the longitudinal plate, arranging a fixing plate at the bottom of the fixed seat, arranging a bearing plate on the fixing plate, arranging a lower pressing device on the bearing plate, and arranging a pressing piece on the lower pressing device, when sewing the first side, the first side will not retract too much (the feed dog and the pressing plate are not synchronized), thus causing the situation that when sewing the end of the fourth side, it cannot coincide with the start of the first side and defective products occur. The finished product rate and high-quality product rate of the sewn products are greatly improved, and beautiful products can be sewn without reducing the sewing speed during starting and cornering, thereby increasing the work efficiency by more than 30%. Description of the Drawings
[0013] Figure 1 It is a schematic structural diagram of the sewing machine body in Embodiment 1;
[0014] Figure 2 It is Figure 1 a partial enlarged view of part A in
[0015] Figure 3 It is a schematic structural diagram of the connection between the base and the longitudinal plate;
[0016] Figure 4 It is a right view of the longitudinal plate;
[0017] Figure 5 Top view of the connection between the fixed plate and the carrier plate;
[0018] Figure 6 Schematic structural diagram of the fixed plate in Embodiment 2;
[0019] Figure 7 Schematic structural diagram of the carrier plate in Embodiment 2. Specific implementation manner
[0020] The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] Embodiment 1
[0022] As Figures 1-5 shown, an auxiliary material pressing device for a four-sided sewing system includes a sewing machine body 1 and a guide rail provided on the sewing machine body. A base 2 is provided on the guide rail and runs along the guide rail. A vertical plate 3 is provided on one side surface of the base 2, and a guiding mechanism is provided on the inner vertical surface of the vertical plate 3. The guiding mechanism includes a slide rail 13 arranged along the length direction of the vertical plate 3 and a slider 14 arranged on the slide rail 13. A fixed seat 4 is provided on the guiding mechanism, and a driving motor 5 is provided on the top of the fixed seat 4. A driving shaft 6 is provided on the driving motor 5, and a pressing plate 7 is provided at the bottom of the driving shaft 6. A driving device for driving the fixed seat 4 to run along the guiding mechanism is provided on the outer vertical surface of the vertical plate 3. A fixed plate 8 is provided at the bottom of the fixed seat 4, a carrier plate 9 is provided on the fixed plate 8, a downward pressing device is provided on the carrier plate 9, and a pressing piece 10 is provided on the downward pressing device. It also includes a detection element for detecting the running position of the fixed seat and a controller. The controller is a PLC.
[0023] The downward pressing device is a double-axis cylinder 11, and the double-axis cylinder 11 is in signal connection with the controller. The driving device is a cylinder 12 whose output shaft is connected to the carrier plate 9, and the cylinder 12 is in signal connection with the controller. A connecting plate 17 for connecting the two is provided between the output shaft of the cylinder 12 and the fixed seat 4. The detection element includes a bracket 15 provided on the fixed seat 4 and a distance sensor 16 provided on the bracket 15.
[0024] By providing a vertical plate on the base, a guiding mechanism, a fixed seat on the vertical plate, a fixed plate at the bottom of the fixed seat, a carrier plate on the fixed plate, a downward pressing device on the carrier plate, and a pressing piece on the downward pressing device, when sewing the first side, the first side will not shrink too much (the feed dog and the pressing plate are not synchronized), thus avoiding the situation that when sewing the end of the fourth side, it cannot coincide with the start of the first side and resulting in defective products. The finished product rate and excellent product rate of the sewn products are greatly improved, and beautiful products can be sewn without reducing the sewing speed during starting and turning, thereby increasing the work efficiency by more than 30%.
[0025] Example 2
[0026] The same parts of this embodiment and Embodiment 1 will not be described in detail. The differences are as follows. As Figures 6-7 shown, a first adjustment cavity 18 for adjusting the connection position between the bearing plate 9 and the fixed plate 8 is provided on the fixed plate 8. A screw hole 20 is provided on the bearing plate 9. A first adjustment bolt and a first locking nut are provided in the first adjustment cavity 18. A second adjustment cavity 19 for adjusting the connection position between the double-axis cylinder 11 and the bearing plate 9 is provided on the bearing plate 9. A second adjustment bolt and a second locking nut are provided in the second adjustment cavity 19. By providing the first adjustment cavity 18 and the second adjustment cavity 19, the position of the double-axis cylinder 11 can be adjusted, so that the pressing piece 10 can fix towels of various specifications, improving the practicability.
[0027] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present invention shall also fall within the protection scope of the present invention.
Claims
1. An auxiliary material pressing device for a four-sided sewing system, comprising a sewing machine body and a guide rail provided on the sewing machine body, and a base running along the guide rail is provided on the guide rail, characterized in that: A vertical plate is provided on one side surface of the base. A guiding mechanism is provided on the inner vertical surface of the vertical plate. A fixed seat is provided on the guiding mechanism. A driving motor is provided on the top of the fixed seat. A driving shaft is provided on the driving motor. A pressing plate is provided at the bottom of the driving shaft. A driving device for driving the fixed seat to move along the guiding mechanism is provided on the outer vertical surface of the vertical plate. A fixing plate is provided at the bottom of the fixed seat. A bearing plate is provided on the fixing plate. A pressing-down device is provided on the bearing plate. A pressing piece is provided on the pressing-down device. A detecting element for detecting the running position of the fixed seat and a controller are further included.
2. The auxiliary material pressing device for a four-sided sewing system according to claim 1, characterized in that The pressing-down device is a double-axis cylinder, and the double-axis cylinder is in signal connection with the controller.
3. The auxiliary material pressing device for the four-sided sewing system according to claim 2, characterized in that, The driving device is a cylinder whose output shaft is connected to the bearing plate. A connecting plate for connecting the two is provided between the output shaft of the cylinder and the fixed seat. The cylinder is in signal connection with the controller.
4. The auxiliary material pressing device for a four-sided sewing system according to claim 3, characterized in that, The guiding mechanism includes a slide rail arranged along the length direction of the vertical plate and a slider arranged on the slide rail.
5. The auxiliary material pressing device for a four-sided sewing system according to claim 4, characterized in that, The detecting element includes a bracket arranged on the fixed seat and a distance sensor arranged on the bracket.
6. The auxiliary material pressing device for a four-sided sewing system according to claim 5, characterized in that, A first adjusting cavity for adjusting the connection position between the bearing plate and the fixing plate is formed on the fixing plate. A screw hole is formed on the bearing plate. A first adjusting bolt and a first locking nut are arranged in the first adjusting cavity. A second adjusting cavity for adjusting the connection position between the double-axis cylinder and the bearing plate is formed on the bearing plate. A second adjusting bolt and a second locking nut are arranged in the second adjusting cavity.