Textile fabric carding device

Abstract

The utility model discloses a textile fabric carding device, which belongs to the field of textile fabric treatment and comprises a shell, a feed port and a discharge port are sequentially arranged on one side of the shell from bottom to top, a carding chamber is arranged in the shell, and an opening is arranged on one side of the carding chamber far away from the feed port. A first guide roller is rotatably mounted on the side, close to the opening, of the interior of the shell, two vertically-distributed second guide rollers are rotatably mounted in the carding chamber, two symmetrically-distributed brush rollers are arranged between the two second guide rollers, and supporting plates are fixedly mounted on the two sides of the carding chamber; an adjusting mechanism and a guide mechanism are respectively arranged on the two supporting plates; through the arrangement of the carding chamber, the first guide roller, the second guide roller and the brush rollers, the fabric is introduced into the carding chamber through the first guide roller and the second guide roller, in the fabric conveying process, the two brush rollers can comb the two faces of the fabric at the same time, and the carding efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabric treatment, and particularly relates to a textile fabric carding device. Background Technique

[0002] Carding plays a very important role in the textile process. The carding of textile fabrics ultimately involves two types of relative movements between the carding needles and the fibers, namely the movement around the needles and the movement along the needles. Through this movement mode, the fabric is straightened, separated, and oriented. This is the core of the carding function. In addition, carding also has an auxiliary evenness function, that is, mixing the fibers in different parts of the needle surface with each other to make the different components of the fiber group evenly distributed.

[0003] The existing Chinese patent with the publication number CN217536447U discloses a textile fabric carding device, including a frame. A guiding mechanism for guiding the textile fabric is installed on the frame. A brush roller in contact with the textile fabric is rotatably installed on the frame. A driving mechanism acting on the brush roller is installed on the frame. Through the driving mechanism, the brush roller rotates on the frame to card the textile fabric.

[0004] In view of the above related technologies, the inventor found that at least the following problems exist in this technology: in actual use, although the carding effect can be improved by the brush roller, it is difficult to card both sides of the textile fabric simultaneously, resulting in low carding efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a textile fabric carding device to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a textile fabric carding device, including a housing. An inlet and an outlet are sequentially arranged on one side of the housing from bottom to top. A carding chamber is arranged inside the housing. An opening is arranged on one side of the carding chamber away from the inlet. A first guide roller is rotatably installed on one side of the housing close to the opening. Two vertically distributed second guide rollers are rotatably installed inside the carding chamber. Two symmetrically distributed brush rollers are arranged between the two second guide rollers. Support plates are fixedly installed on both sides of the carding chamber. An adjusting mechanism and a guiding mechanism are respectively arranged on the two support plates. Two symmetrically distributed hair suction plates are fixedly installed between the two support plates. A collection box is fixedly installed on the back of the housing. A suction pipe is communicated between the hair suction plate and the collection box. An exhaust fan is fixedly installed on one side of the collection box. A filter screen is fixedly installed on one side of the collection box close to the exhaust fan.

[0007] As a preferred embodiment, an operation door is hinged to the front surface of the outer shell.

[0008] As a preferred embodiment, the adjusting mechanism includes a first motor fixedly installed on the support plate, a bidirectional screw fixedly connected to the output end of the first motor, and a screw block threadedly sleeved on the bidirectional screw. The screw block is rotatably installed at one end of the brush roller.

[0009] As a preferred embodiment, the guiding mechanism includes a guide rod fixedly installed on the support plate and a guide block slidably sleeved on the guide rod. The guide block is rotatably installed at the other end of the brush roller.

[0010] As a preferred embodiment, a second motor is fixedly installed on one side of the screw block, and the output end of the second motor is fixedly coaxial with the brush roller.

[0011] As a preferred embodiment, a box cover is hinged to one end of the collection box.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In this textile fabric carding device, through the settings of the feed inlet, discharge outlet, carding chamber, first guide roller, second guide roller and brush roller, the fabric is introduced into the outer shell from the feed inlet, introduced into the carding chamber through the first guide roller and the second guide roller, and finally led out from the discharge outlet. During the fabric transmission process, the two brush rollers can simultaneously card both sides of the fabric, improving the carding efficiency;

[0014] In this textile fabric carding device, through the settings of the adjusting mechanism and the guiding mechanism, the first motor can be started to drive the bidirectional screw to rotate. Since the guide block can only slide along the guide rod, the bidirectional screw drives the two screw blocks to move relatively or oppositely, and the distance between the two brush rollers can be adjusted, enabling the brush rollers to adjust the appropriate carding force when dealing with fabrics of different materials, thereby improving the applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic rear view structure diagram of the present utility model;

[0017] Figure 3 is a schematic diagram of the internal structure of the present utility model;

[0018] Figure 4 is a schematic top sectional structure diagram of the present utility model.

[0019] In the figure: 1. Outer shell; 2. Feeding port; 3. Discharging port; 4. Carding chamber; 5. First guide roller; 6. Second guide roller; 7. Brush roller; 8. Support plate; 9. Hair suction plate; 10. Collection box; 11. Suction pipe; 12. Exhaust fan; 13. Filter screen; 14. Operation door; 15. First motor; 16. Bi-directional screw; 17. Screw block; 18. Guide rod; 19. Guide block; 20. Second motor; 21. Box cover. Specific implementation mode

[0020] The following further describes the present utility model in conjunction with embodiments.

[0021] The following embodiments are used to illustrate the present utility model, but cannot be used to limit the protection scope of the present utility model. The conditions in the embodiments can be further adjusted according to specific conditions. Any simple improvement of the method of the present utility model under the premise of the concept of the present utility model belongs to the scope required to be protected by the present utility model.

[0022] Please refer to Figures 1-4 , the present utility model provides a textile fabric carding device, including an outer shell 1. An operation door 14 is hinged to the front of the outer shell 1. A feeding port 2 and a discharging port 3 are sequentially arranged on one side of the outer shell 1 from bottom to top. A carding chamber 4 is arranged inside the outer shell 1. An opening is arranged on one side of the carding chamber 4 away from the feeding port 2. A first guide roller 5 is rotatably installed on one side of the inner part of the outer shell 1 close to the opening. Two vertically distributed second guide rollers 6 are rotatably installed inside the carding chamber 4. Two symmetrically distributed brush rollers 7 are arranged between the two second guide rollers 6. The fabric passes between the two brush rollers 7. Through the settings of the feeding port 2, the discharging port 3, the carding chamber 4, the first guide roller 5, the second guide roller 6 and the brush roller 7, the fabric is introduced into the outer shell 1 from the feeding port 2, introduced into the carding chamber 4 through the first guide roller 5 and the second guide roller 6, and finally led out from the discharging port 3. During the fabric transmission process, the two brush rollers 7 can simultaneously card both sides of the fabric, improving the carding efficiency.

[0023] Refer to Figure 3 and Figure 4, support plates 8 are fixedly installed on both sides of the carding chamber 4. An adjusting mechanism and a guiding mechanism are respectively provided on the two support plates 8. The adjusting mechanism includes a first motor 15 fixedly installed on the support plate 8, a bidirectional screw 16 fixedly connected to the output end of the first motor 15, and a screw block 17 threadedly sleeved on the bidirectional screw 16. The screw block 17 is rotatably installed at one end of the brush roller 7. A second motor 20 is fixedly installed on one side of the screw block 17. The output end of the second motor 20 is coaxially fixed to the brush roller 7. Starting the second motor 20 can drive the brush roller 7 to rotate. The guiding mechanism includes a guide rod 18 fixedly installed on the support plate 8 and a guide block 19 slidably sleeved on the guide rod 18. The guide block 19 is rotatably installed at the other end of the brush roller 7. Through the settings of the adjusting mechanism and the guiding mechanism, the first motor 15 can be started to drive the bidirectional screw 16 to rotate. Since the guide block 19 can only slide along the guide rod 18, the bidirectional screw 16 drives the two screw blocks 17 to move relatively or in the opposite direction, and the distance between the two brush rollers 7 can be adjusted, so that the brush roller 7 can adjust the appropriate carding force when dealing with fabrics of different materials, thereby improving the applicability.

[0024] Refer to Figure 2 , Figure 3 and Figure 4 , two symmetrically distributed hair suction plates 9 are fixedly installed between the two support plates 8. A collection box 10 is fixedly installed on the back of the housing 1. A suction pipe 11 is communicated between the hair suction plate 9 and the collection box 10. An exhaust fan 12 is fixedly installed on one side of the collection box 10. A filter screen 13 is fixedly installed on the side of the collection box 10 close to the exhaust fan 12. Through the settings of the hair suction plate 9, the collection box 10, the suction pipe 11, the exhaust fan 12 and the filter screen 13, during the carding process, the exhaust fan 12 can be started to suck the carded fluff into the collection box 10, which is convenient for collecting the fluff. One end of the collection box 10 is hinged with a box cover 21. Opening the box cover 21 can clean the collected fluff.

[0025] The working principle and usage process of the present utility model: First, through the settings of the feed inlet 2, the discharge outlet 3, the carding chamber 4, the first guide roller 5, the second guide roller 6 and the brush roller 7, the fabric is introduced into the housing 1 from the feed inlet 2, introduced into the carding chamber 4 through the first guide roller 5 and the second guide roller 6, and finally drawn out from the discharge outlet 3. During the fabric transmission process, the two brush rollers 7 can simultaneously card both sides of the fabric, improving the carding efficiency. Through the settings of the adjusting mechanism and the guiding mechanism, the first motor 15 can be started to drive the bidirectional screw 16 to rotate. Since the guide block 19 can only slide along the guide rod 18, the bidirectional screw 16 drives the two screw blocks 17 to move relatively or in the opposite direction, and the distance between the two brush rollers 7 can be adjusted, so that the brush roller 7 can adjust the appropriate carding force when dealing with fabrics of different materials, thereby improving the applicability.

[0026] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A textile fabric carding device, comprising a housing (1), characterized in that: One side of the housing (1) is successively provided with a feed inlet (2) and a discharge outlet (3) from bottom to top. A carding chamber (4) is arranged inside the housing (1). An opening is arranged on one side of the carding chamber (4) away from the feed inlet (2). A first guide roller (5) is rotatably installed on one side of the housing (1) close to the opening. Two vertically distributed second guide rollers (6) are rotatably installed inside the carding chamber (4). Two symmetrically distributed brush rollers (7) are arranged between the two second guide rollers (6). Support plates (8) are fixedly installed on both sides of the carding chamber (4). An adjusting mechanism and a guiding mechanism are respectively arranged on the two support plates (8). Two symmetrically distributed hair suction plates (9) are fixedly installed between the two support plates (8). A collection box (10) is fixedly installed on the back of the housing (1). A suction pipe (11) is communicated between the hair suction plate (9) and the collection box (10). An exhaust fan (12) is fixedly installed on one side of the collection box (10). A filter screen (13) is fixedly installed on one side of the collection box (10) close to the exhaust fan (12).

2. The carding device for a textile fabric according to claim 1, wherein: An operation door (14) is hinged to the front of the housing (1).

3. A textile fabric carding device according to claim 1, characterized in that: The adjusting mechanism includes a first motor (15) fixedly installed on the support plate (8), a bidirectional screw rod (16) fixedly connected to the output end of the first motor (15), and a screw block (17) threadedly sleeved on the bidirectional screw rod (16). The screw block (17) is rotatably installed at one end of the brush roller (7).

4. The carding device for a textile fabric according to claim 3, characterized in that: The guiding mechanism includes a guide rod (18) fixedly installed on the support plate (8) and a guide block (19) slidably sleeved on the guide rod (18). The guide block (19) is rotatably installed at the other end of the brush roller (7).

5. The carding device for a textile fabric according to claim 3, characterized in that: A second motor (20) is fixedly installed on one side of the screw block (17). The output end of the second motor (20) is coaxially fixed to the brush roller (7).

6. A textile fabric carding device according to claim 1, characterized in that: One end of the collection box (10) is hinged with a box cover (21).

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