Splicing type flue
Through spliced flue design and efficient production methods, the problems of large size, heavy weight and difficult installation of the flue module are solved, and efficient and safe flue installation and sealing effects are achieved.
Patent Information
- Application Number
- CN202422409257.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing flue modules are large in size, heavy in weight, difficult to install, and low production efficiency, safety risks and high costs, insufficient sealing performance, and cannot effectively avoid smoke leakage.
The spliced flue design is adopted. By setting the first splicing part and the second splicing part on the flue module, and filling the seals at adjacent parts, combining the steel mesh and the molded parts to form, efficient production is carried out using internal and external molds and vibrator platforms.
Reduces the size and weight of the flue module, simplifies the installation process, improves sealing performance and strength, reduces labor costs and safety risks, and ensures the integrity of the flue during transportation and installation.
Smart Images
Figure CN223119429U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flues, and particularly relates to a spliced flue. Background Art
[0002] A flue is a pipeline product used to exhaust kitchen fumes or bathroom waste gas, etc., also known as an exhaust flue, a ventilation flue or a residential exhaust flue. At present, the flue in the construction industry has become an independent component, which is produced separately and installed in a unified smoke exhaust area.
[0003] In the existing solutions, in order to improve the smoke-blocking performance of the flue, it is basically formed at one time according to the floor height to reduce the number of interfaces and thus avoid smoke leakage. For example Figure 1 As Figure 2 shown, the square pipe-shaped flue and the L-shaped flue are the two most commonly used solutions in the current market. However, the existing floor height is more than 2.8 meters, making a single flue module large and heavy. Whether in the production, transportation or installation process, at least 4 skilled operators are required, with high operation difficulty, high threshold and high labor cost. Moreover, the safety risks caused by non-standard operation or improper cooperation of personnel cannot be avoided.
[0004] Although there are also small-sized flue module products currently, which solve some installation problems, the actual effect is not good in practice. It is impossible to avoid losing the load-bearing performance of the flue, and even it cannot be effectively sealed.
[0005] In addition, the manufacturing method of the flue module generally uses traditional processes such as lying formwork and plastering, combined with materials such as cement mortar for production. The production efficiency is low, the wall thickness of the product is difficult to meet the standard, the load-bearing capacity is poor, and the loss of the flue module is serious during transportation and installation, increasing the production and installation costs. Summary of the Utility Model
[0006] In order to solve the deficiencies of the existing technology, the utility model provides a spliced flue. In the flue modules spliced together, the first splicing part is inserted into the adjacent second splicing part, and a sealing member is filled between the splicing plug and the insertion position to complete the rapid installation and sealing of the flue. The flue module is integrally solidified and formed by a prefabricated steel mesh and a forming member. Using the above-mentioned spliced flue to complete the production, transportation and installation of the flue, on the premise of ensuring the airtightness of the flue and the overall quality of the flue module, the volume of the flue is controllable, the difficulty of each process is reduced, and the safety and economy are greatly improved.
[0007] The technical effects to be achieved by the utility model are specifically realized through the following technical aspects:
[0008] In the first aspect, the utility model provides a spliced flue, which includes flue modules spliced together and a sealing member arranged between adjacent flue modules;
[0009] The flue module includes a main body, and a first splicing part and a second splicing part arranged at both ends of the main body. A cavity is formed around the inside of the main body;
[0010] The first splicing part includes a receiving boss and a splicing plug. The receiving boss is formed by bending the main body towards the cavity, and the splicing plug is integrally connected to the receiving boss and extends in a direction away from the second splicing part; the receiving boss is provided with a receiving surface, and the receiving surface is located on the periphery of the splicing plug;
[0011] The second splicing part is provided with a plug-in position and a connecting surface, and the connecting surface is located on the end surface of the second splicing part;
[0012] Wherein, the splicing plug is inserted into the plug-in position, the connecting surface abuts against the receiving surface, and the sealing member is filled between the splicing plug and the plug-in position.
[0013] In some embodiments, on two adjacent flue modules spliced together, the plug-in position, the receiving boss and the splicing plug surround to form a filling cavity, and the sealing member is filled in the filling cavity.
[0014] In some embodiments, a reverse die angle is inclinedly arranged on the side of the receiving boss facing the main body.
[0015] In some embodiments, the splicing plug and the plug-in position are provided with convex patterns and / or grooves on the surface in contact with the sealing member.
[0016] In some embodiments, the main body is of a square or circular structure, the cavity and the splicing plug are of a square or circular structure, and the splicing plug and the plug-in position have the same shape.
[0017] In some embodiments, a steel mesh woven by steel bars is arranged inside the flue module, and the steel mesh sequentially passes through the first splicing part, the main body and the second splicing part.
[0018] In some embodiments, the steel bars are mutually perpendicular and fixed to form a cross-shaped steel mesh, and one of the fixing directions is perpendicular to the connecting surface; a reverse die angle is inclinedly arranged on the side of the receiving boss facing the main body; at the position of the first splicing part, the steel mesh is inclined and bent towards the cavity direction and passes through the position of the receiving boss or the reverse die angle; the end of the steel mesh is arranged inside the splicing plug.
[0019] In some embodiments, reinforcing bars horizontally surrounding the splicing plug are arranged inside the splicing plug; and reinforcing bars horizontally surrounding the connection surface are arranged inside the connection surface.
[0020] In some embodiments, a forming member wraps around the periphery of the reinforcing bar mesh, and the flue module is integrally solidified and formed by the reinforcing bar mesh and the forming member.
[0021] In some embodiments, the sealant is leak-proof cement sealant or leak-proof tile adhesive; the forming member is formed by the setting and hardening of concrete with cement as the gelling material, and the interior of the forming member has a dense texture without pores.
[0022] On the other hand, the present invention provides a manufacturing method for a spliced flue, which is used to manufacture any one of the above-mentioned flue modules;
[0023] Wherein, a reinforcing bar mesh woven by reinforcing bars is arranged inside the flue module, and a forming member wraps around the periphery of the reinforcing bar mesh, and the flue module is integrally solidified and formed by the reinforcing bar mesh and the forming member; during the manufacturing process, an outer mold, an inner mold, a vibrator platform and a release agent are used; a mold cavity is arranged inside the outer mold, the inner mold is detachably arranged inside the mold cavity, and the flue forming cavity is surrounded by the outer mold and the inner mold. The outer mold and the inner mold are placed on the vibrator platform, and the vibrator platform can generate low-frequency vibrations after being started. It is characterized in that:
[0024] The manufacturing method of the flue module is as follows:
[0025] S1: Uniformly apply the release agent on the inner surface of the outer mold and the outer surface of the inner mold.
[0026] S2: Sleeve the outer mold, the already formed reinforcing bar mesh and the inner mold from outside to inside above the vibrator platform in sequence, and place the end of the flue forming cavity for forming the first splicing part on the vibrator platform, and the reinforcing bar mesh is arranged inside the flue forming cavity.
[0027] S3: Start the vibrator platform, and pour the fluid-shaped forming member into the end of the flue forming cavity far from the vibrator platform until the flue forming cavity is filled.
[0028] S4: When it is observed that on the side of the flue forming cavity far from the vibrator platform, the forming member does not show dynamic porridge-like changes, turn off the vibrator platform and make the forming member flush with the edge of the flue forming cavity.
[0029] S5: After the molded part is solidified, the inner mold is first taken out, and then the outer mold with the flue module is turned 180° in the vertical direction to take out the outer mold.
[0030] S6: placing the flue module formed in step S5 outdoors for natural curing. The outer mold and the inner mold repeat the above process cycle to produce the flue module.
[0031] In summary, the utility model has at least the following benefits:
[0032] 1. The spliced flue provided by the utility model is formed by setting a first splicing part and a second splicing part on the flue module, filling a seal between the adjacent first splicing part and the second splicing part, and using a steel mesh and a molded part. The overall size and weight of the flue module can be reduced without affecting the smoke-blocking performance and strength of the spliced flue. Compared with the existing technology, the implementation difficulty and labor cost in the production, transportation, assembly and other processes can be greatly reduced, thereby improving the implementation safety of the entire industrial process and facilitating the intervention of mechanical equipment.
[0033] 2. The spliced flue provided by the utility model is not affected by the installation position of the flue during installation, the flue joints can meet the sealing requirements and have excellent smoke-locking performance.
[0034] 3. The spliced flue provided by the utility model is formed by using a steel mesh and a compact and pore-free forming piece. Compared with the existing forming scheme, the flue module has better strength and durability and a better forming effect.
[0035] 4. The spliced flue manufacturing method provided by the utility model can efficiently and batch-produce flue modules by only one person through a set of inner and outer molds and a universal vibrator platform, and the flue modules can easily reach the flue thickness of the national standard. After the low-frequency vibration of the vibrator, the material inside the molded part is more compact and has no pores. It effectively avoids cracking of the flue during transportation and installation, which leads to smoke and gas leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is an axonometric view of an existing square flue module.
[0037] Figure 2 Bearing view of the existing L-shaped flue module.
[0038] Figure 3 It is an axial side view of the spliced flue in Example 1 of the utility model.
[0039] Figure 4 for Figure 3 AA section view in.
[0040] Figure 5 Is the axonometric view of the flue duct module in Embodiment 1 of the present utility model.
[0041] Figure 6 Is Figure 5 The C-C cross-sectional view in
[0042] Figure 7 Is Figure 6 The partial view at D in
[0043] Figure 8 Is Figure 4 The partial enlarged view at B in
[0044] Figure 9 Is Figure 4 The partial enlarged view at F in
[0045] Figure 10 Is Figure 9 The partial enlarged view at G in
[0046] Figure 11 Is the axonometric view of the steel bar mesh in Embodiment 1 of the present utility model.
[0047] Figure 12 Is the schematic diagram of the placement of the production component and the steel bar mesh in Step S2 of Embodiment 2 of the present utility model.
[0048] Figure 13 Is the schematic diagram of the forming cavity part entering the production component in Step S3 of Embodiment 2 of the present utility model.
[0049] Figure 14 Is the schematic diagram of the flue duct module forming in Step S4 of Embodiment 2 of the present utility model.
[0050] Figure 15 Is the schematic diagram of taking out the inner mold in Step S5 of Embodiment 2 of the present utility model.
[0051] Figure 16 Is the schematic diagram of taking out the outer mold in Step S5 of Embodiment 2 of the present utility model.
[0052] Figure 17 Is the installation schematic diagram of the tail flue duct module in Embodiment 3 of the present utility model.
[0053] Figure 18 Is the axonometric view of the second flue duct module in Embodiment 4 of the present utility model.
[0054] Figure 19 Is Figure 18 The E-E cross-sectional view of
[0055] Markings in the figure:
[0056] 100-Spliced flue;
[0057] 201-square tube flue, 202-L-shaped flue, 203-sealant;
[0058] 1- Flue module;
[0059] 11-first splicing part, 111-receiving boss, 1111-receiving surface, 112-splicing plug, 1121-convex pattern, 1122-groove, 113-filling cavity, 114-inverted mold angle, 12-second splicing part, 121-insertion position, 122-connecting surface, 13-main body, 131-cavity, 14-steel mesh, 141-steel bar, 15-molded part;
[0060] 2- Seals;
[0061] 3-production assembly, 31-external mold, 311-mold cavity, 32-inner mold, 33-flue forming cavity, 34-vibrator platform, 35-scraper;
[0062] 4- Floor slab;
[0063] 5- tail flue module;
[0064] 6- Second flue module; DETAILED DESCRIPTION
[0065] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.
[0066] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0067] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0068] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.
[0069] Embodiment 1
[0070] The present utility model provides a spliced flue 100, as Figures 3 - 4 shown, including a flue module 1 plugged together and a seal 2 provided between adjacent flue modules 1. Please, on the basis of Figures 3 - 4 , refer to Figures 5 - 7 , the flue module 1 includes a main body 13 and a first splicing portion 11 and a second splicing portion 12 provided at both ends of the main body 13. A cavity 131 is formed around the inside of the main body 13. The first splicing portion 11 includes a receiving boss 111 and a splicing plug 112. The receiving boss 111 is formed by bending the main body 13 toward the cavity 131. The splicing plug 112 is integrally connected to the receiving boss 111 and extends in a direction away from the second splicing portion 12. The receiving boss 111 is provided with a receiving surface 1111 located outside the splicing plug 112. The second splicing portion 12 is provided with a plugging position 121 and a connecting surface 122. The connecting surface 122 is located on the end surface of the second splicing portion 12. Among them, the splicing plug 112 is inserted into the plugging position 121, the connecting surface 122 abuts against the receiving surface 1111, and the seal 2 fills the space between the splicing plug 112 and the plugging position 121.
[0071] In this embodiment, the plugging position 121 is coplanar with the side of the main body 13 facing the cavity 131, and the second splicing portion 12 is coplanar with the side of the main body 13 away from the inner cavity. In this way, the second splicing portion 12 and the main body 13 can be integrally formed without adding forming structures, making the overall flue module 1 simpler, with good overall strength and more convenient production.
[0072] The first splicing part 11 of the flue module 1 is placed upward. First, the sealant 2 is applied on the first splicing part 11 of the lower flue module 1, and then the second splicing part 12 of the upper flue module 1 is sleeved on the first splicing part 11 of the lower layer. After the sealant 2 solidifies, the connection between the two flue modules 1 is sealed. By providing the first splicing part 11 and the second splicing part 12 on the flue module 1 and arranging the sealant 2 between the adjacent first splicing part 11 and the second splicing part 12, the installer can complete the installation of the flue with only simple installation training and safety learning. The installation operation is simple, convenient and efficient.
[0073] As Figure 8 shown, on two adjacent flue modules 1 spliced together, the insertion position 121, the receiving boss 111 and the splicing plug 112 surround to form a filling cavity 113, and the sealant 2 is filled in the filling cavity 113.
[0074] In some embodiments, in order to facilitate demoulding and improve the connection strength of the receiving boss 111, a demoulding angle 114 is inclinedly provided on the side of the receiving boss 111 facing the main body 13. In addition, after adding the demoulding angle 114, the receiving boss 111 can bear a greater receiving load, improving the strength of the first splicing part 11 of the flue module 1.
[0075] As Figure 9 shown, at the connection of the floor slab 4 between floors of the flue module 1, a reinforcing bar 141 inserted between the first splicing part 11 and the second splicing part 12 is provided. Specifically, it abuts against the connection surface 122 and the receiving surface 1111. The reinforcing bar 141 is arranged in the floor slab 4. After installation, each floor slab 4 bears the weight of the flue on each floor, ensuring that the stress of the flue is dispersed on each floor. While not affecting the installation efficiency and sealing effect, the load-bearing is more reasonable.
[0076] In some embodiments, the splicing plug 112 and the insertion position 121 are provided with convex stripes 1121 and / or grooves 1122 on the surface in contact with the sealant 2. As Figure 10 shown, adding the convex stripes 1121 and / or grooves 1122 increases the adhesion area of the sealant 2 to the first splicing part 11 and the second splicing part 12, making the sealing effect of the sealant 2 better.
[0077] In some embodiments, the main body 13 is of a square or circular structure, the cavity 131 and the splicing plug 112 are also of a square or circular structure, and the splicing plug 112 and the insertion position 121 have the same shape. In different implementation schemes, the shape structures of the main body 13, the cavity 131 and the splicing plug 112 can be the same or different. For example, a square main body 13, a circular cavity 131 and a circular splicing plug 112 are adopted. In this embodiment, in order to meet the current common shape requirements, the main body 13, the cavity 131 and the splicing plug 112 are all square.
[0078] Furthermore, in order to improve the performance of the flue module 1, a steel bar mesh 14 woven by steel bars 141 is arranged inside the flue module 1. And the steel bar mesh 14 is sequentially passed through the first splicing part 11, the main body 13 and the second splicing part 12.
[0079] Please refer to Figures 4 - 10 on the basis of Figure 11 , the steel bar mesh 14 in the shape of a cross is formed by mutually perpendicular fixing of multiple steel bars 141, and one of the fixing directions is perpendicular to the connection surface 122. At the position of the first splicing part 11, the steel bar mesh 14 is inclined and bent towards the cavity 131 and passes through the position of the receiving boss 111 or the inverted die angle 114.
[0080] In this embodiment, the position where the steel bar mesh 14 is inclined and bent passes through the position of the inverted die angle 114. The end of the steel bar mesh 14 is arranged inside the splicing plug 112. The inclined and bent steel bar mesh 14 can ensure that the overall load-bearing capacity of the flue module 1 is greater and the internal load-bearing capacity is better.
[0081] In this embodiment, the steel bar mesh 14 is woven by steel bars 141. In other embodiments, the steel bar mesh 14 can be obtained by mutually interweaving and welding the steel bars 141, or other methods can be used to firmly form the steel bar mesh 14 with the steel bars 141.
[0082] Furthermore, inside the splicing plug 112, there are steel bars 141 horizontally surrounding the splicing plug 112, and inside the connection surface 122, there are steel bars 141 horizontally surrounding the connection surface 122. Inside the splicing plug 112 and the connection surface 122, there are horizontally surrounding steel bars 141, which reduces the deformation of the first splicing part 11 and the second splicing part 12 during handling and transportation, and also reduces the forming deformation error. Ensure that when installed, the flue splicing is accurately formed and beautiful.
[0083] In some embodiments, the periphery of the steel bar mesh 14 is also wrapped with a forming part 15, and the flue module 1 is integrally solidified and formed by the steel bar mesh 14 and the forming part 15. During production, only by integrally solidifying and forming the steel bar mesh 14 and the forming part 15, the above-mentioned high-quality flue module 1 can be produced without adding too many materials and accessories.
[0084] Specifically, the seal 2 is a leak-proof cement sealant or a leak-proof tile adhesive. The formed part 15 is formed by the setting and hardening of concrete with cement as the gelling material, and the interior of the formed part 15 is dense and pore-free. In this embodiment, the seal 2 is selected as a leak-proof cement sealant, and the formed part 15 is concrete formed by using small stones with a specification of 1.0 or less as the aggregate, and then using cement as the gelling material and mixing with fine sand. Compared with the commonly used cement mortar and soft fiber materials at present, using the above-mentioned concrete can better improve the overall strength and hardness of the flue, and the requirement of dense interior texture and pore-free can further improve the stability of the overall structure of the flue.
[0085] In summary, for the above-mentioned spliced flue 100, compared with the existing flues such as Figure 1 and Figure 2 the shown flue, by setting the first splicing part 11 and the second splicing part 12 on the flue module 1, filling the seal 2 between the adjacent first splicing part 11 and the second splicing part 12, and using the steel mesh 14 and the formed part 15 for forming. On the premise that the smoke closing performance and strength are not affected, the size and volume can be made smaller. In this way, in actual use, the flue module 1 can be produced, transported and assembled by only 1-2 people. Compared with the existing operation team of 4-6 people, the number of operators is reduced, and the safety of personnel in the whole process of the flue industry is improved. Moreover, the structure is simple, the installation is convenient, the operation threshold of personnel is low, and the learning cost of operators is effectively reduced. At the same time, because the size and volume are controllable and can be made smaller, in the whole process of the flue industry, personnel can complete it with the help of auxiliary equipment such as transport forklifts and vertical elevators, reducing the physical loss of personnel and the physical requirements of operation. In addition, during transportation, the flue module is not restricted by the road and vehicle size, and the transportation is safer and the cost is lower.
[0086] Secondly, by setting the first splicing part 11 and the second splicing part 12 on the flue module 1 and filling the seal 2 between the adjacent first splicing part 11 and the second splicing part 12, compared with the existing method of using external plastering or applying the sealant 203 on the outside for sealing and leak prevention in flue installation, the flue module 1 in this embodiment is not affected by the installation position of the flue. Even in the blocked positions such as the corner and the wall side, the joints of the flue module 1 can be effectively sealed. By adding the convex stripes 1121 and / or the grooves 1122, the adhesion area of the seal 2 to the first splicing part 11 and the second splicing part 12 is increased, and the leak-proof performance is better.
[0087] Thirdly, the steel mesh 14 and the formed part 15 are integrally solidified and formed, and the formed part 15 has a dense texture and no pores. Compared with the existing production by using wire meshes, fiber products and cement mortar, the performance of the flue is better than that of the existing flue in terms of strength and durability. Especially during transportation and installation, the flue module 1 is not easy to crack and break under daily bumps.
[0088] It should be noted that in the current urban renewal projects, if the existing flue modules are used for installation, due to the insufficient space of the stair dimensions in old buildings, it is basically impossible to transport the flue modules to the designated installation positions by manpower. And using equipment for hoisting will undoubtedly increase the safety risk of handling. If split flues are used, the sealing performance of the flues will be greatly reduced, which is not conducive to the development and popularization of flues. In the spliced flue 100 described in this embodiment, the weight of a single flue module 1 can be controlled within 80 kg, and the length dimension can be controlled within 1.5 m. When loading, unloading or handling, it is placed on a pallet, and with the use of a manual forklift and a vertical lift in the construction site, a single person can complete the handling work. If manual handling is required, the weight can be further reduced, and the upward handling work can still be completed by tools such as a backpack or a planetary wheel handcart, so that the handling work can be completed by a single person.
[0089] Embodiment 2
[0090] This embodiment provides a manufacturing method for manufacturing the flue module 1 described in Embodiment 1. Among them, the interior of the flue module 1 is a steel mesh 14 woven by steel bars 141, and a forming member 15 is wrapped around the periphery of the steel mesh 14. The flue module 1 is integrally solidified and formed by the steel mesh 14 and the forming member 15.
[0091] During the manufacturing process, a production assembly 3 including an outer mold 31, an inner mold 32, a vibrator platform 34, etc. is used, and a mold release agent is used in cooperation. A mold cavity 311 is provided inside the outer mold 31. The inner mold 32 is detachably arranged inside the mold cavity 311 and surrounds a flue forming cavity 33 with the outer mold 31. The outer mold 31 and the inner mold 32 are placed on the vibrator platform 34. After the vibrator platform 34 is started, it can generate low-frequency vibrations. In addition, the production assembly 3 further includes a scraper 35.
[0092] Please refer to Figures 12 - 16 , and the specific manufacturing method is as follows:
[0093] S1: Uniformly apply a mold release agent on the inner surface of the outer mold 31 and the outer surface of the inner mold 32. Use a brush or other tools that can evenly apply the mold release agent, so that the shaped flue module 1 can be easily separated from the outer mold 31 and the inner mold 32, and there is no adhesion on the surface of the flue module 1, which is convenient for mold removal and improves efficiency.
[0094] S2: Sleeves the outer mold 31, the already formed steel mesh 14, and the inner mold 32 from the outside to the inside above the vibrator platform 34 in sequence, and places one end of the flue forming cavity 33 for forming the first splicing part 11 on the vibrator platform 34. The steel mesh 14 is arranged inside the flue forming cavity 33. Since the shape of the steel mesh 14 can be easily distinguished from those of the outer mold 31 and the inner mold 32, it is not easy to have a direction error, and the steel mesh 14 can be prefabricated in advance, improving the standardization degree of production and the overall production efficiency.
[0095] S3: Starts the vibrator platform 34, and pours the fluid-shaped forming piece 15 at one end of the flue forming cavity 33 far from the vibrator platform 34 until the flue forming cavity 33 is filled. The vibrator platform 34 can effectively discharge the gas inside the forming piece 15, ensuring that the inside of the forming piece 15 is dense and pore-free, improving the strength and hardness after solidification.
[0096] S4: When it is observed that on the side of the flue forming cavity 33 far from the vibrator platform 34, there is no dynamic porridge-like change in the forming piece 15, turns off the vibrator platform 34, and makes the forming piece 15 flush with the edge of the flue forming cavity 33. When there is no dynamic porridge-like change, it indicates that there is no air left inside the forming piece 15. After turning off the vibrator platform 34, uses the scraper 35 to scrape off the part of the forming piece 15 exposed outside the flue forming cavity 33, ensuring that the forming piece 15 is flat and up to standard at the second splicing part 12, facilitating subsequent installation.
[0097] S5: After waiting for the forming piece 15 to solidify, first takes out the inner mold 32, and then turns the outer mold 31 with the flue module 1 by 180° in the vertical direction to take out the outer mold 31.
[0098] S6: Places the flue module 1 produced in step S5 outdoors for natural curing treatment. The outer mold 31 and the inner mold 32 repeat the above process to cycle and produce the next flue module 1.
[0099] Using the production method provided above, through a set of inner and outer molds and equipped with a general cement vibrator and mold release agent, only one person can efficiently and batch-produce the flue module 1. The flue module 1 can easily meet the flue thickness of the national standard. And through the vibration of the vibrator platform 34, the material inside the forming piece 15 is more compact and pore-free, improving the overall strength and hardness of the flue module 1, effectively avoiding the situation of cracking during the transportation and installation process of the flue, resulting in smoke leakage and air leakage, and thus ensuring the final quality of the flue after splicing and installation. Under the guarantee of the production process, the flue module 1 with the above structure, after testing, when dropped from a height of 1 meter, the overall structure and splicing position of the flue module 1 are intact, and the smoke-blocking effect and strength requirements can still be ensured after installation.
[0100] Embodiment 3
[0101] As Figure 17 shown, in this embodiment, the flue module 1 in Embodiment 1 is used for splicing. However, different from Embodiment 1, at a position close to the top of the floor, a tail flue module 5 is provided. The length direction of the splicing plug 112 of the tail flue module 5 passes through the top of the floor and protrudes from the bottom of the upper floor slab 4. To meet the fixing requirements, the splicing plug 112 of the tail flue module 5 is fixed in the upper floor slab 4. The splicing plug 112 protruding from the bottom of the upper floor slab 4 can be used as the splicing starting point of the upper-layer spliced flue 100, and the plugging and sealing method between the flue modules 1 is the same as that in Embodiment 1.
[0102] The tail flue module 5 adopted in this embodiment can make the flue splicing between floors continuous. During the process of installing and fixing the flue, each floor can pre-install the tail flue module 5 to ensure that the flue construction on each floor is not restricted by the personnel batch and time. At the same time, the first flue module 1 below each floor does not need to be buried in the floor slab 4, which can improve the sealing performance of the flue in the floor slab 4.
[0103] Embodiment 4
[0104] As Figures 18 - 19 shown, this embodiment provides a second flue module 6. Its structure is the same as that of the flue module 1 in Embodiment 1. However, different from Embodiment 1, the main body 13 of the second flue module 6 adopts a square structure, while the cavity 131, the splicing plug 112 and the plugging position 121 adopt a circular structure. During splicing, the splicing plug 112 and the plugging position 121 with circular structures do not need to consider implementation steps such as alignment shape, and can be quickly spliced, and then rotated and aligned according to the shape. The work that originally required one person to carry and another person to align now only requires one person to place and adjust. Further reduce the construction difficulty of splicing the flue module 1. And the cavity 131 adopts a circular structure, which cooperates with the square main body 13, making the load-bearing of the flue better, and the area of the bearing surface 1111 and the connecting surface 122 larger and more stable, which is suitable for flue construction with a larger floor height.
[0105] In addition, the steel mesh 14 inside the second flue module 6 can be increased by one layer in the direction of the cavity 131 according to actual needs to improve the structural stability of the cavity 131 position.
[0106] The above content is only an example and description of the structure of the present utility model. Its description is relatively specific and detailed, but it cannot be understood as a limitation of the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these obvious replacement forms all belong to the protection scope of the present utility model.
Claims
1. A spliced flue, characterized in that, It includes flue modules (1) plugged together and seals (2) provided between adjacent flue modules (1); The flue module (1) includes a main body (13), and a first splicing part (11) and a second splicing part (12) provided at both ends of the main body (13). A cavity (131) is formed around the inside of the main body (13); The first splicing part (11) includes a receiving boss (111) and a splicing plug (112). The receiving boss (111) is formed by bending the main body (13) towards the cavity (131), and the splicing plug (112) is integrally connected to the receiving boss (111) and extends in a direction away from the second splicing part (12); The receiving boss (111) is provided with a receiving surface (1111), and the receiving surface (1111) is located on the periphery of the splicing plug (112); The second splicing part (12) is provided with a plugging position (121) and a connecting surface (122), and the connecting surface (122) is located on the end face of the second splicing part (12); Wherein, the splicing plug (112) is inserted into the plugging position (121), the connecting surface (122) abuts against the receiving surface (1111), and the seal (2) is filled between the splicing plug (112) and the plugging position (121).
2. The spliced flue according to claim 1, wherein On two adjacent flue modules (1) spliced together, the plugging position (121), the receiving boss (111) and the splicing plug (112) surround and form a filling cavity (113), and the seal (2) is filled in the filling cavity (113).
3. The spliced flue according to claim 1, wherein A reverse die angle (114) is inclinedly provided on the side of the receiving boss (111) facing the main body (13).
4. The spliced flue according to claim 3, wherein The splicing plug (112) and the plugging position (121) are provided with convex patterns (1121) and / or grooves (1122) on the surface in contact with the seal (2).
5. The spliced flue according to claim 1, wherein The main body (13) is of a square or circular structure, the cavity (131) and the splicing plug (112) are of a square or circular structure, and the splicing plug (112) and the plugging position (121) have the same shape.
6. The spliced flue according to claim 1, wherein, A steel mesh (14) woven by steel bars (141) is arranged inside the flue module (1), and the steel mesh (14) sequentially passes through the first splicing part (11), the main body (13) and the second splicing part (12).
7. The spliced flue according to claim 6, wherein The steel mesh (14) in the shape of a cross is formed by mutually perpendicular fixing of a plurality of the steel bars (141), and one of the fixing directions is perpendicular to the connecting surface (122); A reverse die angle (114) is inclinedly provided on the side of the receiving boss (111) facing the main body (13); At the position of the first splicing part (11), the steel mesh (14) is inclined and bent towards the cavity (131) and passes through the receiving boss (111) or the position of the reverse die angle (114); The end of the steel mesh (14) is arranged inside the splicing plug (112).
8. The spliced flue according to claim 7, wherein Inside near the splicing plug (112), there is a steel bar (141) horizontally surrounding the splicing plug (112); inside near the connection surface (122), there is a steel bar (141) horizontally surrounding the connection surface (122).
9. The spliced flue according to claim 8, characterized in that, The periphery of the steel bar mesh (14) is wrapped with a forming member (15), and the flue module (1) is integrally solidified and formed by the steel bar mesh (14) and the forming member (15).
10. The spliced flue according to claim 9, characterized in that, The sealant (2) is leak-proof cement sealant or leak-proof tile adhesive; the forming member (15) is formed by the setting and hardening of concrete with cement as the gelling material, and the interior of the forming member (15) is tightly textured without air holes.