Ground trowelling device for concrete construction
By designing the equipment of frame, gearbox, gantry, vibration sleeve and scraper, the problems of bubble discharge and surface flatness in concrete construction are solved, and the efficient concrete floor smoothing effect is achieved.
Patent Information
- Application Number
- CN202422314503.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing concrete construction floor smoothing device cannot effectively discharge air bubbles inside the concrete, resulting in low ground strength and poor surface flatness after solidification.
A device including a frame, gear box, gantry, vibration sleeve and scraper is designed to improve concrete fluidity through the vibration mechanism and discharge air bubbles during the scraping process. At the same time, a scraping mechanism is used to perform multiple scrapings to ensure a flat surface.
The fluidity of concrete and the strength of the ground after solidification are improved, ensuring the flatness of the ground surface.
Smart Images

Figure CN223119552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to building construction, in particular to a ground leveling device for concrete construction. Background Technique
[0002] When leveling the ground concrete, due to the need to ensure the drainage requirements, when leveling the ground concrete, a certain inclination angle needs to be artificially made on the plane during leveling. Generally, it is leveled manually. Due to different forces, operations and work efficiencies of manual leveling, the leveling quality of the road surface concrete cannot be guaranteed, the leveling effect has a large difference, the work efficiency is low, and the construction quality is poor.
[0003] The utility model patent with the publication number of CN220394223U discloses a concrete leveling device for ground construction, belonging to the technical field related to building construction, aiming to solve the problem that in the work requirements for different construction environments in the prior art, there is a lack of necessary adjustment components, so as to solve the problem that a certain inclination angle is formed during the leveling of the horizontal plane concrete, so as to meet the requirements of effective drainage and quick drying after the concrete is formed, including: a lifting component, having four, arranged in a rectangle, used for supporting the device; a sliding component, fixedly arranged at the upper end of the lifting component, used for constructing a horizontal bracket for facilitating the leveling of concrete; a transmission component, arranged at one end face of the sliding component, used for horizontal feeding transmission; a trowel, used for leveling concrete; by setting the lifting component, using the first sleeve and the second sleeve arranged therein, adopting a sleeve structure in which two sleeves are sleeved with each other, and arranging a threaded transmission block therein, using the threaded transmission as a power source to drive the telescopic movement of the two sleeves, and using the self-locking property of the threaded transmission itself, ensuring that the telescopic position of the lifting component will not retract due to the upper load, and increasing the stability of the device.
[0004] However, the above patent still has deficiencies: Although the patent can avoid a certain inclination angle during the leveling of concrete, due to the poor fluidity of the concrete and a large number of air bubbles inside it, and the existing ground leveling device for concrete construction cannot discharge the air bubbles inside the concrete, resulting in a large number of pores inside the concrete after solidification, making the ground strength low. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a ground leveling device for concrete construction to solve the problem that due to the poor fluidity of the concrete and a large number of air bubbles inside it, and the existing ground leveling device for concrete construction cannot discharge the air bubbles inside the concrete, resulting in a large number of pores inside the concrete after solidification, making the ground strength low as mentioned in the above background technique.
[0006] The technical solution of the utility model is:
[0007] A ground leveling device for concrete construction, comprising: a frame; a gearbox is arranged inside the frame, a gantry is fixedly connected to the top of the gearbox, the gantry is slidably connected to the frame, and the bottom of the gearbox is provided with two vibration sleeves, both of the vibration sleeves are threadedly connected to the gearbox, and scraping plates are fixedly connected to both sides of the bottom of the gearbox; a vibration mechanism for discharging the air inside the concrete is arranged inside the vibration sleeve; a leveling mechanism for controlling the scraping plate to reciprocate is arranged inside the gantry.
[0008] Preferably, the vibration mechanism comprises: an eccentric shaft is arranged inside the vibration sleeve, a first limit sleeve is rotatably connected to the outer surface of the bottom end of the eccentric shaft, a second limit sleeve is rotatably connected to the outer surface of the top end of the eccentric shaft, and both the first limit sleeve and the second limit sleeve are fixedly connected to the vibration sleeve; a first rotating shaft is fixedly connected to the top end of the eccentric shaft, and the top end of the first rotating shaft penetrates through the vibration sleeve and extends into the gearbox; speed increasing mechanisms for controlling the eccentric shaft to rotate at high speed are arranged on the outer surfaces of the first rotating shaft located inside the gearbox.
[0009] Preferably, the speed increasing mechanism comprises: first gears are fixedly connected to the outer surfaces of the top ends of the first rotating shafts, a second gear is arranged between the two first gears, a second rotating shaft is fixedly connected to the center of the second gear, the top end of the second rotating shaft penetrates through the gearbox and extends to the outside of the gearbox, the second rotating shaft is rotatably connected to the gearbox, and the first gears are all meshed with the second gear; a first synchronous pulley is fixedly connected to the outer surface of the top end of the second rotating shaft, a second synchronous pulley is arranged on one side of the first synchronous pulley, a third rotating shaft is fixedly connected to the center of the second synchronous pulley, the bottom end of the third rotating shaft is rotatably connected to the gearbox, a first motor is arranged at the top end of the third rotating shaft, the first motor is fixedly connected to the gantry, the third rotating shaft is fixedly connected to the output end of the first motor, and the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt.
[0010] Preferably, the leveling mechanism comprises: a connecting frame is fixedly connected inside the gantry, a reciprocating lead screw is arranged inside the connecting frame, one end of the reciprocating lead screw is rotatably connected to the frame, the other end of the reciprocating lead screw penetrates through the frame and extends to the second motor, the second motor is fixedly connected to the frame, and the reciprocating lead screw is fixedly connected to the output end of the second motor; a fourth rotating shaft is rotatably connected to the connecting frame near the reciprocating lead screw, a diamond block is fixedly connected to the bottom end of the fourth rotating shaft, and the diamond block is adapted to the reciprocating lead screw.
[0011] Preferably, both sides of the gantry are fixedly connected with limit sliders, and sliding rods are slidably connected inside the limit sliders. Both ends of the sliding rods are fixedly connected with the frame.
[0012] Preferably, sleeves are fixedly connected to the four corners of the bottom of the frame, hydraulic cylinders are fixedly connected inside the sleeves, and support blocks are fixedly connected to the telescopic ends of the hydraulic cylinders.
[0013] Preferably, damping pads are arranged at the bottoms of the support blocks, and the damping pads are fixedly connected to the support blocks respectively.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] First, through the cooperation of the frame, gearbox, gantry, vibration sleeve, scraper and vibration mechanism of the present utility model, the vibration sleeve can be inserted deep into the concrete while the device levels the concrete. By vibrating, the fluidity of the concrete is improved, and thus the air bubbles in the concrete are discharged. This solves the problem that due to the poor fluidity of the concrete, there are a large number of air bubbles inside it, and the existing ground leveling devices for concrete construction cannot discharge the air bubbles inside the concrete, resulting in low ground strength after the concrete solidifies due to a large number of pores inside.
[0016] Second, through the cooperation of the frame, gearbox, gantry, vibration sleeve, scraper and leveling mechanism of the present utility model, the surface of the concrete can be leveled multiple times, improving the flatness of the surface of the leveled concrete. This solves the problem that the existing ground leveling devices for concrete construction cannot reciprocally level the surface of the concrete, resulting in poor flatness of the surface after the concrete is leveled. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of a ground leveling device for concrete construction of the present utility model;
[0018] Figure 2 is a side-sectional structural schematic diagram of a ground leveling device for concrete construction of the present utility model;
[0019] Figure 3 is a schematic diagram of the internal structure of the gearbox of the present utility model;
[0020] Figure 4 is a schematic diagram of the speed increasing mechanism structure of the present utility model;
[0021] Figure 5 is a schematic diagram of the leveling mechanism structure of the present utility model;
[0022] Figure 6 of the present utility modelFigure 5 Schematic enlarged structure diagram at position A in the middle
[0023] Figure 7 Schematic internal structure diagram of the sleeve of the present utility model
[0024] In the figure:
[0025] 1. Frame; 2. Gearbox; 3. Gantry; 4. Vibration sleeve; 5. Scraper; 6. Vibration mechanism; 7. Levelling mechanism; 8. Eccentric shaft; 9. First limit sleeve; 10. Second limit sleeve; 11. First rotating shaft; 12. Speed increasing mechanism; 13. First gear; 14. Second gear; 15. Second rotating shaft; 16. First synchronous pulley; 17. Second synchronous pulley; 18. Third rotating shaft; 19. First motor; 20. Connecting frame; 21. Reciprocating lead screw; 22. Second motor; 23. Fourth rotating shaft; 24. Diamond block; 25. Limit slider; 26. Slide bar; 27. Sleeve; 28. Hydraulic cylinder; 29. Support block; 30. Damping pad; 31. Timing belt Specific embodiments
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model
[0027] Please refer to Figures 1 to 7 The above technical solutions will be described in detail by the following embodiments of the present utility model
[0028] A ground leveling device for concrete construction, comprising: a frame 1; a gearbox 2 is arranged inside the frame 1, a gantry 3 is fixedly connected to the top of the gearbox 2, the gantry 3 is slidably connected to the frame 1, and two vibration sleeves 4 are arranged at the bottom of the gearbox 2, and the vibration sleeves 4 are all threadedly connected to the gearbox 2; scraping plates 5 are fixedly connected to both sides of the bottom of the gearbox 2; a vibration mechanism 6 for discharging the air inside the concrete is arranged inside the vibration sleeve 4; a leveling mechanism 7 for controlling the reciprocating movement of the scraping plate 5 is arranged inside the gantry 3. The user can insert the vibration sleeve 4 into the concrete, and then control the gantry 3 to reciprocate horizontally through the leveling mechanism 7. While the gantry 3 moves, it drives the gearbox 2, and the gearbox 2 drives the scraping plate 5 to level the concrete. At the same time, the vibration mechanism 6 inside the vibration sleeve 4 generates high-frequency vibration, thereby improving the fluidity of the concrete. The vibration sleeve 4 can be inserted deep into the concrete while the device levels the concrete, and the fluidity of the concrete is improved by vibration, thereby discharging the air bubbles in the concrete, solving the problem that due to the poor fluidity of the concrete, there are a large number of air bubbles inside it, and the existing ground leveling devices for concrete construction cannot discharge the air bubbles inside the concrete, resulting in a large number of pores inside the concrete after solidification, making the ground strength low.
[0029] As Figure 3 and Figure 4 shown, the vibration mechanism 6 includes: an eccentric shaft 8 is arranged inside the vibration sleeve 4, a first limiting sleeve 9 is rotatably connected to the outer surface of the bottom end of the eccentric shaft 8, a second limiting sleeve 10 is rotatably connected to the outer surface of the top end of the eccentric shaft 8, and both the first limiting sleeve 9 and the second limiting sleeve 10 are fixedly connected to the vibration sleeve 4; a first rotating shaft 11 is fixedly connected to the top end of the eccentric shaft 8, and the top end of the first rotating shaft 11 penetrates through the vibration sleeve 4 and extends into the gearbox 2; speed increasing mechanisms 12 for controlling the high-speed rotation of the eccentric shaft 8 are arranged on the outer surface of the first rotating shaft 11 located inside the gearbox 2. The speed increasing mechanisms 12 control the high-speed rotation of the first rotating shaft 11. While the first rotating shaft 11 rotates, it drives the eccentric shaft 8, and the eccentric shaft 8 rotates at high speed through the cooperation of the first limiting sleeve 9 and the second limiting sleeve 10. While the eccentric shaft 8 rotates at high speed, the vibration sleeve 4 generates high-frequency vibration due to centrifugal force, thereby causing the vibration sleeve 4 to vibrate the concrete at high frequency.
[0030] As Figure 4As shown in the figure, the speed increasing mechanism 12 includes: on the outer surface of the top end of the first rotating shaft 11, first gears 13 are fixedly connected. Between the two first gears 13, a second gear 14 is arranged. At the center of the second gear 14, a second rotating shaft 15 is fixedly connected. The top end of the second rotating shaft 15 penetrates through the gear box 2 and extends to the outside of the gear box 2. The second rotating shaft 15 is rotatably connected with the gear box 2. The first gears 13 are all meshed with the second gear 14. On the outer surface of the top end of the second rotating shaft 15, a first synchronous pulley 16 is fixedly connected. On one side of the first synchronous pulley 16, a second synchronous pulley 17 is arranged. At the center of the second synchronous pulley 17, a third rotating shaft 18 is fixedly connected. The bottom end of the third rotating shaft 18 is rotatably connected with the gear box 2. At the top end of the third rotating shaft 18, a first motor 19 is arranged. The first motor 19 is fixedly connected with the gantry 3. The third rotating shaft 18 is fixedly connected with the output end of the first motor 19. The first synchronous pulley 16 and the second synchronous pulley 17 are connected by a synchronous belt 31. Start the first motor 19. The output end of the first motor 19 drives the third rotating shaft 18. The third rotating shaft 18 drives the second synchronous pulley 17. The second synchronous pulley 17 drives the first synchronous pulley 16 through the synchronous belt 31. While the first synchronous pulley 16 rotates, it drives the second rotating shaft 15. The second rotating shaft 15 drives the second gear 14. The second gear 14 simultaneously drives the first gears 13 on both sides. The first gears 13 drive the first rotating shaft 11 to rotate at a high speed.
[0031] As Figure 5 As shown in the figure, the leveling mechanism 7 includes: inside the gantry 3, a connecting frame 20 is fixedly connected. Inside the connecting frame 20, a reciprocating lead screw 21 is arranged. One end of the reciprocating lead screw 21 is rotatably connected with the frame 1. The other end of the reciprocating lead screw 21 penetrates through the frame 1 and extends to the second motor 22. The second motor 22 is fixedly connected with the frame 1. The reciprocating lead screw 21 is fixedly connected with the output end of the second motor 22. Near the reciprocating lead screw 21 of the connecting frame 20, a fourth rotating shaft 23 is rotatably connected. At the bottom end of the fourth rotating shaft 23, a rhombic block 24 is fixedly connected. The rhombic block 24 is adapted to the reciprocating lead screw 21. Start the second motor 22. The output end of the second motor 22 drives the reciprocating lead screw 21 to rotate. While the reciprocating lead screw 21 rotates, it pushes the rhombic block 24 through the reciprocating spiral groove on the surface. The rhombic block 24 moves horizontally through the cooperation of the fourth rotating shaft 23. While the rhombic block 24 moves, it drives the connecting frame 20 through the fourth rotating shaft 23. The connecting frame 20 drives the gantry 3. The gantry 3 drives the gear box 2, so that the gear box 2 makes a reciprocating horizontal movement inside the frame 1. While the gear box 2 moves, it drives the scraper 5. Furthermore, the scraper 5 levels the surface of the concrete multiple times reciprocally, which can level the surface of the concrete multiple times, improve the flatness of the surface of the concrete after leveling, and solve the problem that the existing ground leveling device for concrete construction cannot level the surface of the concrete reciprocally, resulting in poor flatness of the surface of the concrete after leveling.
[0032] AsFigure 3 As shown, limit sliders 25 are fixedly connected to both sides of the gantry 3. Slide bars 26 are slidably connected inside the limit sliders 25, and both ends of the slide bars 26 are fixedly connected to the frame 1, which can limit the gantry 3 and enable the gantry 3 to slide horizontally inside the frame 1.
[0033] As Figure 7 As shown, sleeves 27 are fixedly connected to the four corners of the bottom of the frame 1. Hydraulic cylinders 28 are fixedly connected inside the sleeves 27. The telescopic ends of the hydraulic cylinders 28 are fixedly connected with support blocks 29. When the hydraulic cylinders 28 are started, the overall height of the frame 1 is controlled through the cooperation of the support blocks 29 while the telescopic ends of the hydraulic cylinders 28 extend and retract, thereby achieving the control of the height of the scraper 5 to facilitate the scraping of the surface of the concrete by the scraper 5.
[0034] As Figure 7 As shown, damping pads 30 are arranged at the bottoms of the support blocks 29, and the damping pads 30 are fixedly connected to the support blocks 29 respectively, which increases the friction between the support blocks and the ground and thus improves the stability of the device.
[0035] Working principle: The user starts the hydraulic cylinder 28. While the telescopic end of the hydraulic cylinder 28 extends and retracts, the overall height of the frame 1 is controlled through the cooperation of the support block 29, thereby causing the scraper 5 to descend to the surface of the concrete. At the same time, the vibration sleeve 4 is inserted into the interior of the concrete. The first motor 19 is started. The output end of the first motor 19 is the third rotating shaft 18. The third rotating shaft 18 drives the second synchronous wheel 17. The second synchronous wheel 17 drives the first synchronous wheel 16 through the synchronous belt 31. While the first synchronous wheel 16 rotates, it drives the second rotating shaft 15. The second rotating shaft 15 drives the second gear 14. The second gear 14 simultaneously drives the first gears 13 on both sides. The first gears 13 drive the first rotating shaft 11 to rotate at a high speed. While the first rotating shaft 11 rotates, it drives the eccentric shaft 8. The eccentric shaft 8 rotates at a high speed through the cooperation of the first limit sleeve 9 and the second limit sleeve 10. While the eccentric shaft 8 rotates at a high speed, due to the centrifugal force, the vibration sleeve 4 generates high-frequency vibrations, thereby causing the vibration sleeve 4 to vibrate the concrete at a high frequency. It is possible to insert the vibration sleeve 4 deep into the concrete while the device levels the concrete. By vibrating, the fluidity of the concrete is improved, and thus the air bubbles in the concrete are discharged, solving the problem that due to the poor fluidity of the concrete, there are a large number of air bubbles inside it, and the existing ground leveling devices for concrete construction cannot discharge the air bubbles inside the concrete, resulting in a low ground strength after the concrete solidifies due to a large number of pores inside.
[0036] Start the second motor 22. The output end of the second motor 22 drives the reciprocating lead screw 21 to rotate. While the reciprocating lead screw 21 rotates, it pushes the diamond-shaped block 24 through the surface reciprocating spiral groove. The diamond-shaped block 24 moves horizontally through the cooperation of the fourth rotating shaft 23. While the diamond-shaped block 24 moves, it drives the connecting frame 20 through the fourth rotating shaft 23. The connecting frame 20 drives the gantry 3, and the gantry 3 drives the gearbox 2, so that the gearbox 2 makes a reciprocating horizontal movement inside the frame 1. While the gearbox 2 moves, it drives the scraper 5, and further makes the scraper 5 scrape the surface of the concrete repeatedly. The surface of the concrete can be scraped flat multiple times, improving the flatness of the surface of the concrete scraped, and solving the problem that the existing ground leveling device for concrete construction cannot reciprocally scrape the surface of the concrete, resulting in poor flatness of the surface of the concrete after scraping.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A ground leveling device for concrete construction, comprising: a frame (1); Characterized in that a gear box (2) is arranged inside the frame (1), a gantry (3) is fixedly connected to the top of the gear box (2), the gantry (3) is slidably connected to the frame (1), and two vibration sleeves (4) are arranged at the bottom of the gear box (2), and the vibration sleeves (4) are both threadedly connected to the gear box (2), and scraping plates (5) are fixedly connected to both sides of the bottom of the gear box (2); A vibration mechanism (6) for discharging the air inside the concrete is arranged inside the vibration sleeve (4); A leveling mechanism (7) for controlling the scraping plate (5) to move reciprocally is arranged inside the gantry (3).
2. The floor leveling device for concrete construction according to claim 1, characterized in that: The vibration mechanism (6) includes: An eccentric shaft (8) is arranged inside the vibration sleeve (4), a first limiting sleeve (9) is rotatably connected to the outer surface of the bottom end of the eccentric shaft (8), a second limiting sleeve (10) is rotatably connected to the outer surface of the top end of the eccentric shaft (8), and the first limiting sleeve (9) and the second limiting sleeve (10) are both fixedly connected to the vibration sleeve (4); A first rotating shaft (11) is fixedly connected to the top end of the eccentric shaft (8), and the top end of the first rotating shaft (11) penetrates through the vibration sleeve (4) and extends into the gear box (2); A speed increasing mechanism (12) for controlling the eccentric shaft (8) to rotate at a high speed is arranged on the outer surface of the first rotating shaft (11) inside the gear box (2).
3. The floor leveling device for concrete construction according to claim 2, characterized in that: The speed increasing mechanism (12) includes: First gears (13) are fixedly connected to the outer surfaces of the top ends of the first rotating shafts (11), a second gear (14) is arranged between the two first gears (13), a second rotating shaft (15) is fixedly connected to the center of the second gear (14), the top end of the second rotating shaft (15) penetrates through the gear box (2) and extends to the outside of the gear box (2), the second rotating shaft (15) is rotatably connected to the gear box (2), and the first gears (13) are both meshed with the second gear (14); A first synchronous pulley (16) is fixedly connected to the outer surface of the top end of the second rotating shaft (15), a second synchronous pulley (17) is arranged on one side of the first synchronous pulley (16), a third rotating shaft (18) is fixedly connected to the center of the second synchronous pulley (17), the bottom end of the third rotating shaft (18) is rotatably connected to the gear box (2), a first motor (19) is arranged at the top end of the third rotating shaft (18), the first motor (19) is fixedly connected to the gantry (3), the third rotating shaft (18) is fixedly connected to the output end of the first motor (19), and the first synchronous pulley (16) and the second synchronous pulley (17) are connected by a synchronous belt (31).
4. The floor leveling device for concrete construction according to claim 1, characterized in that: The leveling mechanism (7) includes: A connecting frame (20) is fixedly connected inside the gantry (3). A reciprocating lead screw (21) is arranged inside the connecting frame (20). One end of the reciprocating lead screw (21) is rotatably connected to the frame (1), and the other end of the reciprocating lead screw (21) penetrates through the frame (1) and extends to the second motor (22). The second motor (22) is fixedly connected to the frame (1), and the reciprocating lead screw (21) is fixedly connected to the output end of the second motor (22). A fourth rotating shaft (23) is rotatably connected to the connecting frame (20) near the reciprocating lead screw (21). A rhombic block (24) is fixedly connected to the bottom end of the fourth rotating shaft (23). The rhombic block (24) is adapted to the reciprocating lead screw (21).
5. The floor leveling device for concrete construction according to claim 1, characterized in that: Limit sliders (25) are fixedly connected to both sides of the gantry (3). Slide rods (26) are slidably connected inside the limit sliders (25). Both ends of the slide rods (26) are fixedly connected to the frame (1).
6. The floor leveling device for concrete construction according to claim 1, characterized in that: Sleeves (27) are fixedly connected to the four corners of the bottom of the frame (1). Hydraulic cylinders (28) are fixedly connected inside the sleeves (27). The telescopic ends of the hydraulic cylinders (28) are fixedly connected to support blocks (29).
7. The ground smoothing device for concrete construction according to claim 6, characterized in that: Damping pads (30) are arranged at the bottoms of the support blocks (29). The damping pads (30) are fixedly connected to the support blocks (29) respectively.
Citation Information
Patent Citations
Concrete trowelling device for ground construction
CN220394223U