Anti-abrasion mechanism for guide sleeve of balance beam
By designing the anti-wear mechanism of the guide sleeve and adjusting reasonable clearance with the support plate and auxiliary wheel, the wear problem of the balance beam guide sleeve is solved, the stability and maintainability of the equipment are improved, and the failure rate and labor intensity are reduced.
Patent Information
- Application Number
- CN202421912158.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The guide sleeve of the balance beam is prone to wear during long-term use, causing the sliding of the steel pipe to scratch the zinc layer, thereby accelerating wear and possibly causing tooth detachment failure.
An anti-wear mechanism including a guide sleeve body, a lifting shaft, a support plate, an auxiliary wheel and a rotating shaft is designed. Through the cooperation of the support plate and an auxiliary wheel, reasonable clearance is adjusted to prevent wear, and the stability and flexibility of the device are improved through the bearing and the slide chute, thereby enhancing maintenance.
Effectively prevent the body of the guide sleeve from wear, improve surface quality, reduce failure rate, improve equipment flexibility and maintainability, reduce labor intensity, and improve operating efficiency.
Smart Images

Figure CN223120088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a balance beam gear box, in particular to an anti-wear mechanism for a guide sleeve of a balance beam. Background Art
[0002] Gearboxes are widely used, for example, in wind turbines. Gearboxes are an important mechanical component that is widely used in wind turbines. Their main function is to transfer the power generated by the wind rotor to the generator and make it reach the corresponding speed. Usually, the speed of the wind rotor is very low, far from the speed required by the generator. It must be achieved through the speed increase of the gear pair of the gearbox, so the gearbox is also called a speed increaser.
[0003] At present, the unit production has single-branch and multi-branch production due to different specifications. When producing a single branch, the steel pipe is not in the center position, which causes eccentric wear on the balance beam gear box sleeve. Therefore, there are the following disadvantages: long-term wear can easily cause the steel pipe to slide due to shaking, causing scratches on the surface zinc layer. Eccentric wear will also accelerate the wear of the guide sleeve and cause tooth disengagement failure. Utility Model Content
[0004] The utility model aims to provide a balance beam guide sleeve anti-wear mechanism to solve the problem that long-term wear easily causes the steel pipe to slide due to shaking, causing scratches on the surface zinc layer, and eccentric wear also accelerates the wear of the guide sleeve and causes tooth stripping failure.
[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a balance beam guide sleeve anti-wear mechanism, including a guide sleeve body, the guide sleeve body is arranged on the top surface of the balance beam gear box, a lifting shaft is movably arranged inside the guide sleeve body, and two support plates are detachably arranged on the top surface of the balance beam gear box, and movable holes are respectively opened on one side of the two support plates, and mounting rings are respectively movably arranged inside the two movable holes, and an auxiliary wheel is rotatably arranged between the two mounting rings, and rotating shafts are respectively fixed to the front and rear sides of the auxiliary wheel, and the two rotating shafts are respectively rotatably arranged in the two mounting rings.
[0006] Preferably, a first threaded hole is respectively opened on the right side of the two support plates, a screw is respectively threadedly connected in the two first threaded holes, a rotating block is respectively fixed to the left end of the two screws, a rotating groove is respectively opened on the right side of the outer wall of the two mounting rings, and the two rotating blocks are respectively rotatably arranged in the two rotating grooves.
[0007] Preferably, the inner bottom surfaces of the two movable holes are respectively provided with sliding grooves, and the bottom surfaces of the two mounting rings are respectively fixed with sliding blocks, and the two sliding blocks are respectively slidably arranged in the two sliding grooves.
[0008] Preferably, bearings are respectively fixed inside the two mounting rings, and the inner wall of the inner ring of each of the two bearings is fixedly connected to the outer wall of each of the two rotating shafts.
[0009] Preferably, threaded grooves are respectively formed in the top surface and the right side of the balance beam gearbox. Fixing plates are respectively fixed to the left side and the bottom surface of the two support plates. Second threaded holes are respectively formed in one side of the two fixing plates. Bolts are respectively threadedly connected inside the two second threaded holes, and the threaded ends of the two bolts are respectively threadedly connected to the inside of the two threaded grooves.
[0010] Preferably, lifting holes are respectively formed in one side of the two support plates.
[0011] Compared with the prior art, a wear prevention mechanism for a balance beam guide sleeve adopting the above technical solution has the following beneficial effects:
[0012] First, during use, through the support plate and the auxiliary wheel, it is beneficial to prevent wear of the guide sleeve body, prevent scratching of the surface zinc layer, improve the surface quality, reduce the failure rate of the balance beam, and prevent the occurrence of tooth disengaging failures.
[0013] Second, during use, by rotating the screw rod, the rotating block rotates in the rotating groove, and then can drive the mounting ring to move left and right, enabling the auxiliary wheel to move left and right for adjustment, and being able to adjust the reasonable gap between the auxiliary wheel and the lifting shaft inside the guide sleeve body, ensuring that the lifting shaft moves in the middle of the guide sleeve body, and improving the flexibility of the device. Through the sliding groove and the sliding block, it is beneficial to limit the mounting ring and prevent the mounting ring from shifting, improving the stability of the mounting ring during movement.
[0014] Third, during use, the bearing is beneficial to support the rotating shaft, making the rotation of the rotating shaft and the auxiliary wheel more smooth and efficient. Through the fixing plate and the bolt, it is convenient for the staff to disassemble and assemble the support plate, facilitating the maintenance or replacement of the support plate by the staff, enhancing the maintainability of the equipment. Through the lifting hole, it is beneficial for the staff to hoist and carry the support plate, making the hoisting operation safer and more efficient, effectively reducing the labor intensity of the staff, and improving the operation efficiency. Description of the Drawings
[0015] Figure 1 It is a three-dimensional schematic diagram of the embodiment.
[0016] Figure 2 It is an exploded schematic diagram of the embodiment.
[0017] Figure 3 It is an exploded schematic diagram of the support plate and the mounting ring in the embodiment.
[0018] Figure 4 It is of the embodimentFigure 2 Enlarged schematic diagram at position A in the middle.
[0019] In the figure: 1. Guide sleeve body; 2. Balance beam gearbox; 3. Support plate; 4. Movable hole; 5. Installation ring; 6. Auxiliary wheel; 7. Rotating shaft; 8. First threaded hole; 9. Screw; 10. Rotating block; 11. Rotating groove; 12. Sliding groove; 13. Slider; 14. Bearing; 15. Threaded groove; 16. Fixed plate; 17. Second threaded hole; 18. Bolt; 19. Hanging hole. Specific implementation mode
[0020] The following will describe in detail the preferred embodiments of the present invention with reference to the accompanying drawings.
[0021] As Figures 1 - 4 shown, a wear prevention mechanism for a balance beam guide sleeve includes a guide sleeve body 1. The guide sleeve body 1 is arranged on the top surface of the balance beam gearbox 2. A lifting shaft is movably arranged inside the guide sleeve body 1. Two support plates 3 are detachably arranged on the top surface of the balance beam gearbox 2. Movable holes 4 are respectively opened on one side of the two support plates 3. Installation rings 5 are respectively movably arranged inside the two movable holes 4. An auxiliary wheel 6 is rotatably arranged between the two installation rings 5. The front side and the rear side of the auxiliary wheel 6 are respectively fixed with rotating shafts 7. The two rotating shafts 7 are respectively rotatably arranged inside the two installation rings 5.
[0022] During use, the staff first installs the two support plates 3 on the top surface of the balance beam gearbox 2, so that the auxiliary wheel 6 is on one side of the guide sleeve body 1. Then, the reasonable gap between the auxiliary wheel 6 and the lifting shaft inside the guide sleeve body 1 is adjusted. When the lifting shaft inside the guide sleeve body 1 is working, the auxiliary wheel 6 helps to move the lifting shaft in the middle of the guide sleeve body 1, which can prevent the problem of sleeve wear.
[0023] Through the support plates 3 and the auxiliary wheel 6, it is beneficial to prevent the guide sleeve body 1 from wearing, prevent scratching the surface zinc layer, improve the surface quality, reduce the failure rate of the balance beam, and prevent the occurrence of tooth disengagement failure.
[0024] As Figures 1 - 4 shown, first threaded holes 8 are respectively opened on the right sides of the two support plates 3. Screws 9 are respectively threadedly connected inside the two first threaded holes 8. The left ends of the two screws 9 are respectively fixed with rotating blocks 10. Rotating grooves 11 are respectively opened on the outer walls on the right sides of the two installation rings 5. The two rotating blocks 10 are respectively rotatably arranged inside the two rotating grooves 11.
[0025] In use, by rotating the screw rod 9, the rotating block 10 rotates within the rotating groove 11, thereby being able to drive the mounting ring 5 to move left and right, enabling the auxiliary wheel 6 to move left and right for adjustment, being able to adjust the reasonable gap between the auxiliary wheel 6 and the lifting shaft inside the guide sleeve body 1, ensuring that the lifting shaft moves in the middle of the guide sleeve body 1, and improving the flexibility of the device.
[0026] As Figures 1 - 4 shown, sliding grooves 12 are respectively formed in the inner bottom surfaces of the two moving holes 4, sliding blocks 13 are respectively fixed to the bottom surfaces of the two mounting rings 5, the two sliding blocks 13 are respectively slidably arranged in the two sliding grooves 12, bearings 14 are respectively fixed inside the two mounting rings 5, and the inner wall of the inner ring of each of the two bearings 14 is fixedly connected to the outer wall of each of the two rotating shafts 7.
[0027] In use, the sliding grooves 12 and the sliding blocks 13 are beneficial for limiting the mounting ring 5, preventing the mounting ring 5 from shifting, and improving the stability of the mounting ring 5 during movement. The bearings 14 are beneficial for supporting the rotating shafts 7, making the rotation of the rotating shafts 7 and the auxiliary wheels 6 smoother and more efficient.
[0028] As Figures 1 - 4 shown, threaded grooves 15 are respectively formed in the top surface and the right side of the balance beam gearbox 2, fixing plates 16 are respectively fixed to the left side and the bottom surface of the two support plates 3, second threaded holes 17 are respectively formed in one side of the two fixing plates 16, bolts 18 are respectively threadedly connected in the two second threaded holes 17, the threaded ends of the two bolts 18 are respectively threadedly connected to the inside of the two threaded grooves 15, and lifting holes 19 are respectively formed in one side of the two support plates 3.
[0029] In use, the fixing plates 16 and the bolts 18 are beneficial for the staff to disassemble and assemble the support plates 3, facilitating the staff to maintain or replace the support plates 3, and enhancing the maintainability of the equipment. The lifting holes 19 are beneficial for the staff to hoist and carry the support plates 3, making the hoisting operation safer and more efficient, effectively reducing the labor intensity of the staff, and improving the operation efficiency.
[0030] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A wear prevention mechanism for the guide sleeve of a balance beam, comprising a guide sleeve body (1), the guide sleeve body (1) is arranged on the top surface of a balance beam gearbox (2), characterized in that, A lifting shaft is movably arranged inside the guide sleeve body (1), and two support plates (3) are detachably arranged on the top surface of the balance beam gearbox (2). Activity holes (4) are respectively formed in one sides of the two support plates (3). Mounting rings (5) are respectively movably arranged inside the two activity holes (4). An auxiliary wheel (6) is rotatably arranged between the two mounting rings (5). Shafts (7) are respectively fixed to the front side and the rear side of the auxiliary wheel (6), and the two shafts (7) are respectively rotatably arranged inside the two mounting rings (5).
2. The anti-wear mechanism of the balance beam guide sleeve according to claim 1, characterized in that: First threaded holes (8) are respectively formed in the right sides of the two support plates (3). Screws (9) are respectively threadedly connected inside the two first threaded holes (8). Rotating blocks (10) are respectively fixed to the left ends of the two screws (9). Rotating grooves (11) are respectively formed in the right outer walls of the two mounting rings (5), and the two rotating blocks (10) are respectively rotatably arranged inside the two rotating grooves (11).
3. The anti-wear mechanism of the balance beam guide sleeve according to claim 2, characterized in that: Chute grooves (12) are respectively formed in the inner bottom surfaces of the two activity holes (4). Sliding blocks (13) are respectively fixed to the bottom surfaces of the two mounting rings (5), and the two sliding blocks (13) are respectively slidably arranged inside the two chute grooves (12).
4. A wear prevention mechanism for a balance beam guide sleeve according to claim 3, characterized in that: Bearings (14) are respectively fixed inside the two mounting rings (5), and the inner ring inner walls of the two bearings (14) are respectively fixedly connected to the outer walls of the two shafts (7).
5. A wear prevention mechanism for a balance beam guide sleeve according to claim 1, characterized in that: Threaded grooves (15) are respectively formed in the top surface and the right side of the balance beam gearbox (2). Fixing plates (16) are respectively fixed to the left side and the bottom surface of the two support plates (3). Second threaded holes (17) are respectively formed in one sides of the two fixing plates (16). Bolts (18) are respectively threadedly connected inside the two second threaded holes (17), and the threaded ends of the two bolts (18) are respectively threadedly connected to the inside of the two threaded grooves (15).
6. The anti-wear mechanism of the balance beam guide sleeve according to claim 5, characterized in that: Hanging holes (19) are respectively formed in one sides of the two support plates (3).