Automatic blocking equipment for dangerous substance leakage in chemical production

Through inductor-driven turntable clamping and adhesive liquid sealing, the problem of delayed sealing of hazardous substance leakage in chemical production is solved, automatic sealing and after-care treatment is achieved, and safety and production efficiency are improved.

CN223120988UActive Publication Date: 2025-07-18SHAANXI HUANGLING COAL CHEM CO LTD
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Patent Information

Application Number
CN202422338306.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-18
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

After the existing hazardous substances in chemical production leak, they need to wait for the staff to arrive at the site to block them, resulting in the spread of the leaked substances and the health of the staff cannot be guaranteed.

Method used

Design an automatic sealing device for leakage of hazardous substances in chemical production, use inductors to identify leakage and start the motor drive turntable, clamp the leakage through rubber pads, and use a water pump to convey adhesive liquid for sealing.

Benefits of technology

Realize instant sealing of dangerous gas leakage, reduce the spread of leaked substances, ensure the health of staff, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial safety, and discloses an automatic blocking device for dangerous substance leakage in chemical production, which comprises a bottom plate, the top end of the bottom plate is fixedly connected with a plurality of support blocks, the top ends of two of the support blocks are fixedly connected with a pipeline I, the top ends of the other two support blocks are fixedly connected with a pipeline II, and the pipeline II is fixedly connected with a pipeline II. A shell is fixedly connected to the rear side of the top end of the bottom plate, an inductor is fixedly connected to the left side of the front end of the shell, a driving assembly used for providing power is fixedly connected to the inner wall of the shell, a rotating disc is fixedly connected to the front side of the driving assembly, and two supporting rods are rotationally connected to the front side of the rotating disc. According to the device, leakage of hazardous gas at the joint of the first pipeline and the second pipeline can be recognized through the sensor, then the rubber pad can clamp the leakage position, the blocking effect on the hazardous gas leakage position is achieved, leakage substances are prevented from being further leaked, and the body health of workers is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial safety, in particular to an automatic plugging device for leakage of dangerous substances in chemical production. Background Technique

[0002] In the current chemical production process, due to the complexity of the process and the diversity of chemical substances, leakage accidents occur frequently. These leaked substances often have characteristics such as flammability, explosiveness, and toxicity. Once a leakage occurs, it will cause significant harm to the environment and personnel. Therefore, developing equipment that can quickly respond and effectively plug the leakage of dangerous substances has become an important requirement for the safety management of chemical enterprises.

[0003] In the prior art, some automatic plugging devices are used to send out an alarm to remind the staff that a leakage event has occurred somewhere. This method requires waiting for the staff to arrive at the scene for plugging operations, and this waiting time will cause the leaked substances to spread, unable to ensure the physical health of the staff. For this reason, an automatic plugging device for leakage of dangerous substances in chemical production is proposed to solve the above problems. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides an automatic plugging device for leakage of dangerous substances in chemical production, aiming to improve the problem that some automatic plugging devices in the prior art send out an alarm to remind the staff that a leakage event has occurred somewhere. This method requires waiting for the staff to arrive at the scene for plugging operations, and this waiting time will cause the leaked substances to spread, unable to ensure the physical health of the staff.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An automatic plugging device for leakage of dangerous substances in chemical production, including a bottom plate, the top of the bottom plate is fixedly connected with a plurality of support blocks, the tops of two of the support blocks are fixedly connected with a first pipe, the tops of the other two support blocks are fixedly connected with a second pipe, the rear side of the top of the bottom plate is fixedly connected with a housing, the front left side of the housing is fixedly connected with a sensor, the inner wall of the housing is fixedly connected with a driving component for providing power, the front side of the driving component is fixedly connected with a turntable, the front side of the turntable is rotatably connected with two support rods, the other end of the support rod is rotatably connected with a sliding column, the front end of the sliding column is fixedly connected with a crescent ring, and the inner wall bottom end of the housing is fixedly connected with a support component for maintaining the stability of the turntable;

[0007] As a further description of the above technical solution:

[0008] The driving component includes a motor, the rear end of the motor is fixedly connected to the rear side inner wall of the housing, and the driving end of the motor is fixedly connected with a main shaft;

[0009] As a further description of the above technical solution:

[0010] A rubber pad is fixedly connected to the outer side of the crescent ring, a limiting ring is fixedly connected to the outer side of the rubber pad, a spring is fixedly connected to one end of the rubber pad, and the other end of the spring is fixedly connected to one side of the inner wall of the crescent ring;

[0011] As a further description of the above technical solution:

[0012] The support assembly includes two struts, the bottom ends of the struts are fixedly connected to the bottom end of the inner wall of the housing, and the top ends of the two struts are fixedly connected to a support ring;

[0013] As a further description of the above technical solution:

[0014] A storage barrel is fixedly connected to the left side of the top end of the bottom plate, a water pump is fixedly connected to the inner wall of the top end of the storage barrel, one end of the water pump is fixedly connected to a suction pipe, and the output end of the water pump is fixedly connected to a hose;

[0015] As a further description of the above technical solution:

[0016] The left side of the first pipe is fixedly connected to the right side of the second pipe, and the front side of the support rod is slidably connected to the front end of the inner wall of the housing;

[0017] As a further description of the above technical solution:

[0018] The outer part of the sliding column is slidably connected to the front end of the inner wall of the housing, and the inner side wall of the rubber pad is in contact with the outer parts of the first pipe and the second pipe;

[0019] As a further description of the above technical solution:

[0020] The inner wall of the support ring is rotatably connected to the outer part of the turntable, and one end of the hose is fixedly connected to the inner wall of the limiting ring.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the sensor, the leakage of dangerous gas at the connection of the first pipe and the second pipe here can be recognized. Subsequently, the motor is started to drive the turntable to rotate, thereby driving the rubber pad to clamp the connection of the first pipe and the second pipe. Thus, the two rubber pads form a closed loop to achieve the effect of plugging the leakage of dangerous gas, preventing the further leakage of the leaked substance, and ensuring the physical health of the staff; at the same time, the rubber pad here will, under the action of the spring, make the rubber pad squeeze more tightly with the leakage part of the first pipe and the second pipe, thereby improving the plugging effect.

[0023] 2. In the present utility model, after the leakage point is blocked by two rubber pads, the water pump is triggered, causing it to transport the adhesive liquid inside the storage barrel along the hose to the rubber pads, and then flow down along the grooves on the surface of the rubber pads, thereby applying the adhesive liquid to the connection leakage point between pipe one and pipe two, completing the follow-up work of blocking the leakage point, and no longer requiring staff to handle it, further improving the production efficiency of the chemical plant. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional schematic diagram of an automatic leakage blocking device for hazardous substances in chemical production proposed by the present utility model;

[0025] Figure 2 is a schematic structural diagram of the main shaft of an automatic leakage blocking device for hazardous substances in chemical production proposed by the present utility model;

[0026] Figure 3 is a schematic structural diagram of the support ring of an automatic leakage blocking device for hazardous substances in chemical production proposed by the present utility model;

[0027] Figure 4 is Figure 3 the enlarged view of part A in

[0028] LEGEND DESCRIPTION:

[0029] 1. Base plate; 2. Support block; 3. Pipe one; 4. Pipe two; 5. Housing; 6. Inductor; 7. Motor; 8. Main shaft; 9. Turntable; 10. Support rod; 11. Slide column; 12. Crescent ring; 13. Rubber pad; 14. Limit ring; 15. Spring; 16. Support pillar; 17. Support ring; 18. Storage barrel; 19. Extraction pipe; 20. Water pump; 21. Hose. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Refer to Figures 1 to 2, an embodiment provided by the present utility model: an automatic plugging device for leakage of hazardous substances in chemical production, including a bottom plate 1. A plurality of support blocks 2 are fixedly connected to the top end of the bottom plate 1. The top ends of two of the support blocks 2 are fixedly connected to a first pipe 3, and the top ends of the other two support blocks 2 are fixedly connected to a second pipe 4. Here, the plurality of support blocks 2 can effectively support the first pipe 3 and the second pipe 4. The left side of the first pipe 3 is fixedly connected to the right side of the second pipe 4. The rear side of the top end of the bottom plate 1 is fixedly connected to a housing 5. The front left side of the housing 5 is fixedly connected to a sensor 6. Here, the sensor 6 can timely detect whether an accident of dangerous gas leakage occurs at the connection of the first pipe 3 and the second pipe 4. A driving component for providing power is fixedly connected to the inner wall of the housing 5. The driving component includes a motor 7. The rear end of the motor 7 is fixedly connected to the rear side of the inner wall of the housing 5. Here, the housing 5 can provide stable support for the motor 7 to make it rotate stably. The driving end of the motor 7 is fixedly connected to a main shaft 8. Here, the motor 7 can drive the main shaft 8 to rotate. The front side of the driving component is fixedly connected to a turntable 9. Here, when the main shaft 8 rotates, it can further drive the turntable 9 to rotate;

[0032] Two support rods 10 are rotatably connected to the front side of the turntable 9. The other ends of the support rods 10 are rotatably connected to sliding columns 11. When the turntable 9 rotates here, it can drive the two support rods 10 to rotate, thereby driving the two sliding columns 11 to move closer to the center along the grooves formed on the housing 5. The front sides of the support rods 10 are slidably connected to the front end of the inner wall of the housing 5. The outer parts of the sliding columns 11 are slidably connected to the front end of the inner wall of the housing 5. The front end of the sliding column 11 is fixedly connected to a crescent ring 12. When the sliding column 11 moves, it can drive the crescent ring 12 to move synchronously. A rubber pad 13 is fixedly connected to the outer side of the crescent ring 12. The inner side wall of the rubber pad 13 is in contact with the outer parts of the first pipe 3 and the second pipe 4. Here, the two rubber pads 13 move closer and form a closed loop after moving a certain distance to complete the plugging of the leakage of the first pipe 3 and the second pipe 4.

[0033] Refer to Figures 2 to 4 , a limiting ring 14 is fixedly connected to the outer side of the rubber pad 13. One end of the rubber pad 13 is fixedly connected to a spring 15. The other end of the spring 15 is fixedly connected to one side of the inner wall of the crescent ring 12. Here, the spring 15 enables the rubber pad 13 to be squeezed tighter against the first pipe 3 and the second pipe 4, thereby improving the plugging effect. A support component for maintaining the stability of the turntable 9 is fixedly connected to the bottom end of the inner wall of the housing 5. The support component includes two support columns 16. The bottom ends of the support columns 16 are fixedly connected to the bottom end of the inner wall of the housing 5. The top ends of the two support columns 16 are fixedly connected to a support ring 17. Here, the support columns 16 provide stable support for the support ring 17. The inner wall of the support ring 17 is rotatably connected to the outside of the turntable 9. Here, the support columns 16 and the support ring 17 can give the turntable 9 stable support to make it rotate stably without deviation.

[0034] On the left side of the top end of the bottom plate 1, there is a storage barrel 18 fixedly connected. On the inner wall of the top end of the storage barrel 18, there is a water pump 20 fixedly connected. One end of the water pump 20 is fixedly connected with a suction pipe 19. When a leakage accident occurs, the water pump 20 here will be responsive to the sensor 6, and thus the adhesive liquid inside the storage barrel 18 is pumped into the suction pipe 19. The output end of the water pump 20 is fixedly connected with a hose 21. One end of the hose 21 is fixedly connected to the inner wall of the limiting ring 14. The adhesive liquid in the suction pipe 19 will be further pumped into the hose 21, and then transmitted to the groove of the rubber pad 13, so as to carry out aftercare work on the leakage points of the pipeline 1 3 and the pipeline 2 4, and there is no need for staff to handle it, further improving the production efficiency of the chemical plant.

[0035] Working principle: When dangerous gas leaks at the connection of the pipeline 1 3 and the pipeline 2 4 supported by the bottom plate 1 and the support block 2, the sensor 6 immediately senses the leakage accident and sends a signal. After receiving the signal, the motor 7 starts and drives the main shaft 8 to rotate. The rotation of the main shaft 8 drives the turntable 9 to rotate, and then drives the sliding column 11 to move towards the center along the groove on the housing 5 through the support rod 10. The support pillar 16 and the support ring 17 here can provide necessary support for the turntable 9 when it rotates, making it rotate stably and preventing deviation. At the same time, the crescent ring 12 and the rubber pad 13 fixedly connected thereto also move accordingly until the two rubber pads 13 approach and form a closed loop to complete the sealing of the leakage point. During this process, the spring 15 ensures that the rubber pad 13 is in close contact with the outside of the pipeline, improving the sealing effect.

[0036] When the leakage is sealed, the water pump 20 starts to work in response to the sensor 6, pumping the adhesive liquid in the storage barrel 18 into the suction pipe 19. The adhesive liquid is transmitted to the groove of the rubber pad 13 through the hose 21, further strengthening the sealing effect and carrying out aftercare treatment on the leakage point, reducing the need for manual intervention, and improving the production efficiency and safety of the chemical plant.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An automatic plugging device for dangerous substance leakage in chemical production, comprising a bottom plate (1), characterized in that: A plurality of support blocks (2) are fixedly connected to the top end of the bottom plate (1). Among them, a first pipe (3) is fixedly connected to the top ends of two of the support blocks (2), and a second pipe (4) is fixedly connected to the top ends of the other two support blocks (2). A housing (5) is fixedly connected to the rear side of the top end of the bottom plate (1). A sensor (6) is fixedly connected to the left front end of the housing (5). A driving assembly for providing power is fixedly connected to the inner wall of the housing (5). A turntable (9) is fixedly connected to the front side of the driving assembly. Two support rods (10) are rotatably connected to the front side of the turntable (9). The other ends of the support rods (10) are rotatably connected to a sliding column (11). A crescent ring (12) is fixedly connected to the front end of the sliding column (11). A support assembly for maintaining the stability of the turntable (9) is fixedly connected to the bottom end of the inner wall of the housing (5).

2. The automatic plugging device for leakage of hazardous substances in chemical production according to claim 1, wherein: The driving assembly includes a motor (7). The rear end of the motor (7) is fixedly connected to the rear side of the inner wall of the housing (5). The driving end of the motor (7) is fixedly connected to a main shaft (8).

3. The automatic plugging device for leakage of hazardous substances in chemical production according to claim 1, characterized in that: A rubber pad (13) is fixedly connected to the outer side of the crescent ring (12). A limiting ring (14) is fixedly connected to the outer side of the rubber pad (13). One end of the rubber pad (13) is fixedly connected to a spring (15). The other end of the spring (15) is fixedly connected to one side of the inner wall of the crescent ring (12).

4. An automatic plugging device for dangerous substance leakage in chemical production according to claim 3, characterized in that: The support assembly includes two support columns (16). The bottom ends of the support columns (16) are fixedly connected to the bottom end of the inner wall of the housing (5). A support ring (17) is fixedly connected to the top ends of the two support columns (16).

5. The automatic plugging device for leakage of hazardous substances in chemical production according to claim 4, characterized in that: A storage bucket (18) is fixedly connected to the left side of the top end of the bottom plate (1). A water pump (20) is fixedly connected to the inner wall of the top end of the storage bucket (18). One end of the water pump (20) is fixedly connected to a suction pipe (19). The output end of the water pump (20) is fixedly connected to a hose (21).

6. The automatic plugging device for leakage of hazardous substances in chemical production according to claim 1, wherein: The left side of the first pipe (3) is fixedly connected to the right side of the second pipe (4). The front side of the support rod (10) is slidably connected to the front end of the inner wall of the housing (5).

7. An automatic plugging device for dangerous substance leakage in chemical production according to claim 3, characterized in that: The outer part of the sliding column (11) is slidably connected to the front end of the inner wall of the housing (5). The inner side wall of the rubber pad (13) is in contact with the outer parts of the first pipe (3) and the second pipe (4).

8. An automatic plugging device for leakage of hazardous substances in chemical production according to claim 5, characterized in that: The inner wall of the support ring (17) is rotatably connected to the outer part of the turntable (9). One end of the hose (21) is fixedly connected to the inner wall of the limiting ring (14).