Vermicelli forming and curing equipment

Abstract

The utility model relates to the technical field of curing equipment, in particular to vermicelli forming and curing equipment which comprises a transverse pipe, a first vertical pipe and a second vertical pipe which are communicated with the transverse pipe are fixedly installed at the two ends of the transverse pipe respectively, rotating rods are rotationally arranged in the middle of the first vertical pipe and the middle of the second vertical pipe, and fan blades are arranged at the inner bottom ends of the first vertical pipe and the second vertical pipe. The directions of the two sets of fan blades are opposite, the middles of the two sets of fan blades are fixedly installed at the bottom ends of the two sets of rotating rods correspondingly, driving pieces used for driving the two sets of rotating rods and the fan blades to rotate at the same time are arranged at the top ends of the first vertical pipe and the second vertical pipe, and a filtering piece and a heating piece are arranged on the transverse pipe correspondingly. The driving part comprises a motor fixedly mounted above the vertical pipe I and a driving wheel rotationally arranged at the top end of the vertical pipe I. The vermicelli forming and curing equipment can collect high-temperature steam discharged from the outlet of the curing tunnel and convert the high-temperature steam into dry gas to dry vermicelli, so that the energy consumption is remarkably reduced, and the production cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of aging equipment, and particularly relates to a vermicelli forming and aging equipment. Background Art

[0002] The vermicelli forming and aging equipment is the core equipment on the vermicelli production line, aiming to transform the prepared vermicelli raw materials through a series of precisely controlled process steps, such as heating, extrusion, stirring, etc., to achieve the transformation from raw materials to formed and aged state.

[0003] When the existing vermicelli forming and drying device is in use, the high-temperature steam generated during the vermicelli aging process is directly discharged into the environment and cannot be effectively utilized. Moreover, when drying vermicelli, a large amount of additional energy is required to generate dry hot air, which not only causes great waste of energy and increases production costs, but also needs to be improved. Therefore, a vermicelli forming and aging equipment is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a vermicelli forming and aging equipment to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a vermicelli forming and aging equipment, including a horizontal pipe, both ends of the horizontal pipe are respectively fixedly installed with a vertical pipe one and a vertical pipe two communicated with it. Rotating rods are respectively rotatably arranged in the middle parts of the vertical pipe one and the vertical pipe two, and fan blades are arranged at the inner bottom ends of the vertical pipe one and the vertical pipe two. The blade directions of the two groups of fan blades are opposite, and the middle parts of the two groups of fan blades are respectively fixedly installed with the bottom ends of the two groups of rotating rods. A driving member is arranged at the top ends of the vertical pipe one and the vertical pipe two for driving the two groups of rotating rods and fan blades to rotate simultaneously. A filtering member and a heating member are respectively arranged on the horizontal pipe.

[0006] Preferably, the driving member includes a motor fixedly installed above the vertical pipe one, a driving wheel rotatably arranged at the top end of the vertical pipe one, a driven wheel rotatably arranged at the top end of the vertical pipe two, and a belt sleeved on the driving wheel and the driven wheel. The end of the output shaft of the motor is fixedly installed with the middle part of the driving wheel. The belt is respectively in transmission connection with the driving wheel and the driven wheel. The top ends of the two groups of rotating rods are respectively fixedly installed with the middle parts of the driving wheel and the driven wheel.

[0007] Preferably, the filtering member includes a filtering part arranged on the horizontal pipe, and filter meshes fixedly installed and evenly distributed in the filtering part. The filter meshes are set as moisture-absorbing and drying filter meshes.

[0008] Preferably, the heating member includes a heating part arranged on the horizontal pipe, and heating resistance wires arranged in the heating part.

[0009] Preferably, a temperature sensor is arranged in the vertical pipe one.

[0010] Preferably, a liquid outlet pipe communicated with the filtering part is arranged at the bottom of the filtering part, and a switching valve is arranged on the liquid outlet pipe.

[0011] Preferably, a plug board is slidably arranged on the side of the filtering part, sealing rubber strips are laid on the sides of the plug board, a damping is arranged between the sealing rubber strips and the filtering part, a plurality of groups of filter meshes are fixedly installed with the plug board, and a handle is fixedly installed in the middle of the plug board.

[0012] Preferably, a controller is arranged on the horizontal pipe, and the controller is electrically connected with the motor, the heating resistance wire, the temperature sensor and the switching valve respectively.

[0013] In summary, compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. Through the cooperative work among the horizontal pipe, the first vertical pipe, the second vertical pipe, the rotating rod, the fan blade, the driving part, the filtering part and the heating part, the high-temperature steam discharged from the outlet of the ripening tunnel can be collected, and the high-temperature steam can be converted into dry gas to dry the vermicelli, significantly reducing the energy consumption and the production cost.

[0015] 2. Through the cooperative work between the liquid outlet pipe and the switching valve, the liquid filtered by the filter mesh in the filtering part can be discharged from the filtering part for utilization, further improving the energy utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the three-dimensional structure diagram of the present utility model;

[0017] Figure 2 is the side view plane structure diagram of the present utility model;

[0018] Figure 3 is the structure diagram of the rotating rod and the fan blade of the present utility model;

[0019] Figure 4 is the structure diagram of the plug board and the filter mesh of the present utility model.

[0020] Legend:

[0021] 1. Horizontal pipe; 2. First vertical pipe; 3. Second vertical pipe; 4. Rotating rod; 5. Fan blade; 6. Driving part; 61. Motor; 62. Driving wheel; 63. Driven wheel; 64. Belt; 7. Filtering part; 71. Filtering portion; 72. Filter mesh; 8. Heating part; 81. Heating portion; 9. Temperature sensor; 10. Liquid outlet pipe; 11. Switching valve; 12. Plug board; 13. Sealing rubber strip; 14. Handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0024] A vermicelli forming and ripening device, including a horizontal pipe 1, both ends of the horizontal pipe 1 are respectively fixedly installed with a vertical pipe one 2 and a vertical pipe two 3 communicated with it. A rotating rod 4 is rotatably arranged in the middle of both the vertical pipe one 2 and the vertical pipe two 3, and a fan blade 5 is arranged at the inner bottom end of both the vertical pipe one 2 and the vertical pipe two 3. The blade directions of the two groups of fan blades 5 are opposite, and the middle parts of the two groups of fan blades 5 are respectively fixedly installed with the bottom ends of the two groups of rotating rods 4. A driving member 6 for driving the two groups of rotating rods 4 and the fan blades 5 to rotate simultaneously is arranged at the top ends of the vertical pipe one 2 and the vertical pipe two 3. A filtering member 7 and a heating member 8 are respectively arranged on the horizontal pipe 1. The driving member 6 includes a motor 61 fixedly installed above the vertical pipe one 2, a driving wheel 62 rotatably arranged at the top end of the vertical pipe one 2, a driven wheel 63 rotatably arranged at the top end of the vertical pipe two 3, and a belt 64 sleeved on the driving wheel 62 and the driven wheel 63. The end of the output shaft of the motor 61 is fixedly installed with the middle part of the driving wheel 62. The belt 64 is respectively in transmission connection with the driving wheel 62 and the driven wheel 63. The top ends of the two groups of rotating rods 4 are respectively fixedly installed with the middle parts of the driving wheel 62 and the driven wheel 63. The filtering member 7 includes a filtering part 71 arranged on the horizontal pipe 1, and a filter screen 72 fixedly installed in the filtering part 71 and evenly distributed. The filter screen 72 is set as a moisture-absorbing and drying filter screen 72. The heating member 8 includes a heating part 81 arranged on the horizontal pipe 1, and a heating resistance wire arranged in the heating part 81.

[0025] In the fan forming and aging equipment, when high-temperature steam is discharged at the outlet of the aging tunnel, the steam first passes through the nozzle of the first vertical pipe 2. The motor 61 at the top of the first vertical pipe 2 is started, and its output shaft begins to rotate, thereby driving the driving wheel 62 fixedly installed thereon to rotate. Through the transmission of the belt 64, the driving wheel 62 transmits power to the driven wheel 63, causing the driven wheel 63 to rotate at the top of the second vertical pipe 3 as well. The middle parts of the driving wheel 62 and the driven wheel 63 are respectively fixedly connected to the top of the rotating rod 4 in the first vertical pipe 2 and the second vertical pipe 3. Therefore, when the driving wheel 62 and the driven wheel 63 rotate, the rotating rod 4 also rotates accordingly, driving the fan blade 5 installed at the bottom of the rotating rod 4 to rotate. The blade direction of the fan blade 5 in the first vertical pipe 2 generates an inward suction force during rotation, sucking the high-temperature steam discharged from the outlet of the aging tunnel into the horizontal pipe 1. The blade direction of the fan blade 5 in the second vertical pipe 3 is opposite, generating an outward blowing force during rotation, pushing the processed gas to dry the fans. Such a cooperation of suction and blowing ensures the flow of steam in the equipment;

[0026] After the high-temperature steam is sucked from the first vertical pipe 2 into the horizontal pipe 1, it immediately enters the filtering part 71. Moisture-absorbing drying filters 72 are evenly distributed in the filtering part 71. These filters 72 are made of materials with strong moisture-absorbing ability. When the steam passes through the filters 72, the tiny pores and moisture-absorbing materials of the filters 72 can effectively intercept and adsorb the moisture in the steam. As the moisture is continuously adsorbed, the steam after the adsorption treatment becomes relatively dry. Due to the setting of multiple groups of filters 72, the filtering effect and efficiency are improved, ensuring that most of the moisture is removed, providing better conditions for subsequent heating and drying;

[0027] The steam after filtration and drying continues to flow in the horizontal pipe 1 and enters the heating part 81. The heating resistance wire in the heating part 81 generates heat after being powered on. When the steam flows around the heating resistance wire, the heat is transferred to the steam, raising its temperature. By precisely controlling the energizing current and time of the heating resistance wire, the heating power and temperature can be adjusted, thereby heating the steam to a high temperature state suitable for drying the fans. The heated dry high-temperature gas has sufficient energy to effectively dry the fans, improving the drying efficiency and quality;

[0028] This fan forming and aging equipment can collect the high-temperature steam discharged at the outlet of the aging tunnel and convert the high-temperature steam into dry gas to dry the fans, significantly reducing energy consumption and production costs.

[0029] A temperature sensor 9 is provided in the first vertical pipe 2;

[0030] The temperature sensor 9 provided inside the vertical pipe 2 monitors the temperature of the high-temperature steam entering the device in real time. When the temperature exceeds the preset range, the power output of the heating resistance wire is automatically adjusted to maintain the temperature of the dry gas in the horizontal pipe 1 within a suitable and stable range. In this way, not only the drying effect is ensured, but also the energy waste caused by excessive temperature is avoided.

[0031] A liquid outlet pipe 10 is provided at the bottom of the filtering part 71 and is communicated with the filtering part 71. A switching valve 11 is provided on the liquid outlet pipe 10.

[0032] Inside the filtering part 71, the moisture-absorbing drying filter screen 72 effectively removes the moisture and other liquid impurities in the high-temperature steam. As time goes by, these liquids will accumulate at the bottom of the filtering part 71. At this time, by opening the switching valve 11 on the liquid outlet pipe 10, the accumulated liquid can be smoothly discharged from the filtering part 71 for subsequent collection and treatment. This not only ensures the continuous and efficient operation of the device, but also improves the utilization rate of energy and resources and reduces the waste water discharge.

[0033] A plug board 12 is slidably arranged on the side of the filtering part 71. Sealing rubber strips 13 are laid on the sides of the plug board 12. A damping is provided between the sealing rubber strips 13 and the filtering part 71. Multiple groups of the filter screens 72 are fixedly installed on the plug board 12. A handle 14 is fixedly installed in the middle of the plug board 12.

[0034] When the filter screen 72 has poor filtration or is blocked due to long-term use, the operator can easily pull out the plug board 12 and the filter screen 72 from the filtering part 71 for cleaning or replacement by pulling the handle 14. The damping formed between the sealing rubber strips 13 laid on the sides of the plug board 12 and the filtering part 71 ensures the sealing performance of the plug board 12, prevents steam leakage, simplifies the maintenance process of the filter screen 72, and improves the maintenance efficiency of the device.

[0035] A controller is provided on the horizontal pipe 1. The controller is electrically connected to the motor 61, the heating resistance wire, the temperature sensor 9, and the switching valve 11 respectively.

[0036] Through the preset programs and algorithms, the controller can monitor the operating status and various parameters (such as steam temperature, dry gas temperature, etc.) of the device in real time, and automatically adjust the rotation speed of the motor 61, the power of the heating resistance wire, etc. according to the actual situation to achieve the optimal drying effect and energy utilization rate.

[0037] Working principle:

[0038] In the fan forming and aging equipment, when high-temperature steam is discharged at the outlet of the aging tunnel, the steam first passes through the pipe orifice of the first vertical pipe 2. The motor 61 at the top of the first vertical pipe 2 is started, and its output shaft begins to rotate, thereby driving the driving wheel 62 fixedly installed thereon to rotate. Through the transmission of the belt 64, the driving wheel 62 transmits power to the driven wheel 63, causing the driven wheel 63 to also rotate at the top of the second vertical pipe 3. The middle parts of the driving wheel 62 and the driven wheel 63 are respectively fixedly connected to the top ends of the rotating rods 4 in the first vertical pipe 2 and the second vertical pipe 3. Therefore, when the driving wheel 62 and the driven wheel 63 rotate, the rotating rods 4 also rotate accordingly, driving the fan blades 5 installed at the bottom ends of the rotating rods 4 to rotate. The blade direction of the fan blades 5 in the first vertical pipe 2 generates an inward suction force during rotation, sucking the high-temperature steam discharged from the outlet of the aging tunnel into the horizontal pipe 1. The blade direction of the fan blades 5 in the second vertical pipe 3 is opposite, generating an outward blowing force during rotation, pushing the processed gas to dry the fans. Such a cooperation of suction and blowing ensures the flow of steam in the equipment;

[0039] After the high-temperature steam is sucked from the first vertical pipe 2 into the horizontal pipe 1, it immediately enters the filtering part 71. Moisture-absorbing drying filter meshes 72 are evenly distributed in the filtering part 71. These filter meshes 72 are made of materials with strong moisture-absorbing ability. When the steam passes through the filter meshes 72, the tiny pores and moisture-absorbing materials of the filter meshes 72 can effectively intercept and adsorb the moisture in the steam. As the moisture is continuously adsorbed, the steam after the adsorption treatment becomes relatively dry. Due to the setting of multiple groups of filter meshes 72, the filtering effect and efficiency are improved, ensuring that most of the moisture is removed, providing better conditions for subsequent heating and drying;

[0040] The steam after filtration and drying continues to flow in the horizontal pipe 1 and enters the heating part 81. The heating resistance wires in the heating part 81 generate heat after being powered on. When the steam flows around the heating resistance wires, the heat is transferred to the steam, raising its temperature. By precisely controlling the energizing current and time of the heating resistance wires, the heating power and temperature can be adjusted, thereby heating the steam to a high temperature state suitable for drying the fans. The heated dry high-temperature gas has sufficient energy to effectively dry the fans, improving the drying efficiency and quality;

[0041] The temperature sensor 9 installed in the first vertical pipe 2 continuously monitors the temperature of the high-temperature steam entering the equipment. When the temperature exceeds the preset range, the power output of the heating resistance wires is automatically adjusted to maintain the temperature of the dry gas in the horizontal pipe 1 within a suitable and stable range. In this way, not only is the drying effect ensured, but also energy waste caused by excessive temperature is avoided;

[0042] Within the filtering section 71, the moisture-absorbing drying filter screen 72 effectively removes moisture and other liquid impurities from the high-temperature steam. Over time, these liquids accumulate at the bottom of the filtering section 71. At this time, by opening the switching valve 11 on the liquid discharge pipe 10, the accumulated liquid can be smoothly discharged from the filtering section 71 for subsequent collection and treatment, which not only ensures the continuous and efficient operation of the equipment, but also improves the utilization rate of energy and resources and reduces wastewater discharge;

[0043] When the filter screen 72 has poor filtration or is blocked due to long-term use, the operator can easily pull out the plug board 12 and the filter screen 72 from the filtering section 71 by pulling the handle 14 for cleaning or replacement. The damping formed between the sealing rubber strip 13 laid on the side of the plug board 12 and the filtering section 71 ensures the sealing performance of the plug board 12, prevents steam leakage, simplifies the maintenance process of the filter screen 72, and improves the maintenance efficiency of the equipment;

[0044] Through the preset programs and algorithms, the controller can monitor the operating status and various parameters of the equipment in real time (such as steam temperature, drying gas temperature, etc.), and automatically adjust the rotation speed of the motor 61, the power of the heating resistance wire, etc. according to the actual situation to achieve the optimal drying effect and energy utilization rate;

[0045] This vermicelli forming and ripening equipment can collect the high-temperature steam discharged from the outlet of the ripening tunnel and convert the high-temperature steam into drying gas to dry the vermicelli, significantly reducing energy consumption and production costs.

[0046] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A vermicelli forming and ripening device, comprising a horizontal pipe (1), characterized in that, Both ends of the horizontal pipe (1) are fixedly installed with a first vertical pipe (2) and a second vertical pipe (3) that are communicated with it. Rotating rods (4) are rotatably arranged in the middle of the first vertical pipe (2) and the second vertical pipe (3), and fan blades (5) are arranged at the inner bottom ends of the first vertical pipe (2) and the second vertical pipe (3). The blade directions of the two groups of fan blades (5) are opposite, and the middle parts of the two groups of fan blades (5) are fixedly installed with the bottom ends of the two groups of rotating rods (4) respectively. A driving member (6) for driving the two groups of rotating rods (4) and the fan blades (5) to rotate simultaneously is arranged at the top ends of the first vertical pipe (2) and the second vertical pipe (3). A filtering member (7) and a heating member (8) are respectively arranged on the horizontal pipe (1).

2. The vermicelli forming and ripening equipment according to claim 1, characterized in that, The driving member (6) includes a motor (61) fixedly installed above the first vertical pipe (2), a driving wheel (62) rotatably arranged at the top end of the first vertical pipe (2), a driven wheel (63) rotatably arranged at the top end of the second vertical pipe (3), and a belt (64) sleeved on the driving wheel (62) and the driven wheel (63). The end of the output shaft of the motor (61) is fixedly installed with the middle part of the driving wheel (62). The belt (64) is respectively in transmission connection with the driving wheel (62) and the driven wheel (63). The top ends of the two groups of rotating rods (4) are respectively fixedly installed with the middle parts of the driving wheel (62) and the driven wheel (63).

3. A vermicelli forming and ripening device according to claim 1, characterized in that, The filtering member (7) includes a filtering part (71) arranged on the horizontal pipe (1), and filter meshes (72) fixedly installed in the filtering part (71) and evenly distributed. The filter meshes (72) are set as moisture-absorbing and drying filter meshes (72).

4. A vermicelli forming and ripening device according to claim 1, characterized in that, The heating member (8) includes a heating part (81) arranged on the horizontal pipe (1), and heating resistance wires arranged in the heating part (81).

5. A vermicelli forming and ripening device according to claim 1, characterized in that, A temperature sensor (9) is arranged in the first vertical pipe (2).

6. The fan-shaped forming and ripening device according to claim 3, characterized in that, A liquid outlet pipe (10) communicated with it is arranged at the bottom of the filtering part (71), and a switching valve (11) is arranged on the liquid outlet pipe (10).

7. A vermicelli forming and ripening device according to claim 3, characterized in that, A plug board (12) is slidably arranged on the side of the filtering part (71). Sealing rubber strips (13) are laid on the sides of the plug board (12). A damping is arranged between the sealing rubber strips (13) and the filtering part (71). The multiple groups of filter meshes (72) are all fixedly installed with the plug board (12), and a handle (14) is fixedly installed in the middle of the plug board (12).

8. A vermicelli forming and ripening device according to claim 1, characterized in that, A controller is arranged on the horizontal pipe (1). The controller is electrically connected with the motor (61), the heating resistance wires, the temperature sensor (9), and the switching valve (11) respectively.

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