Gas generator automatic medicine weighing machine

By designing an automatic weighing machine for gas generators, the automatic disassembly and weighing of ignition powder is achieved using vibrators and electronic balance systems, solving the problems of low manual weighing efficiency and poor consistency, achieving efficient and accurate weighing and reducing labor intensity.

CN223122318UActive Publication Date: 2025-07-18JINZHOU JINHENG SAFETY DEVICE CO LTD
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Patent Information

Application Number
CN202422919399.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-07-18
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The packing and weighing of existing gas generator ignition powder relies on manual operation, which is inefficient and inconsistent, affects product quality and increases the labor intensity of workers.

Method used

An automatic gas generator weighing machine is designed, including a vibrating disc, a linear vibrator, an electronic balance and a cylinder system to realize automatic assembly and weighing of ignition powder. The ignition powder is conveyed through a linear vibrator. The electronic balance detects and controls the cylinder action in real time to ensure accurate weighing.

Benefits of technology

The partition weighing efficiency and consistency of ignition powder are improved, the labor intensity of workers is reduced, the product quality is ensured, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic medicine weighing machine of a gas generator comprises a supporting platform, a vibration disc and a linear vibrator are installed on the supporting platform side by side through a vibration rail support, a first linear vibration rail is fixed to the linear vibrator, and the vibration disc extends to the position above the first linear vibration rail through a discharging groove rail; the device is characterized in that a weighing platform is arranged on one side, corresponding to the front end of the first linear vibration rail, of the supporting platform, an electronic balance is installed on the weighing platform through a balance support, the weighing end of the electronic balance is connected with a weighing funnel, and the weighing funnel is of a split openable structure; a liftable opening and closing baffle plate is arranged on the balance bracket close to the weighing funnel; a supporting plate is arranged in the middle of the balance support, a waste box and a preloading funnel are arranged on the supporting plate in parallel, the upper portion of the balance support is connected with a sorting funnel capable of moving transversely through a sorting air cylinder, and the sorting funnel is located below the weighing funnel. The machine is high in split charging and weighing efficiency, can ensure the consistency of product quality, and reduces the labor intensity of workers.
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Description

Technical Field

[0001] The utility model relates to an automatic weighing device, in particular to an automatic medicine weighing machine for gas generators. Background Art

[0002] During the production process of gas generators, it is necessary to separately package and weigh the ignition medicine of the gas generators to ensure that the ignition medicine filled into the ignition medicine cartridges of the gas generators meets the requirements of the filling amount. The filling amount of the ignition medicine of the gas generator will affect the ignition ability of the product. If the filling amount of the ignition medicine is unqualified, it will affect the ignition of the gas generator, resulting in the gas generator being unable to work properly, and thus losing the function of protecting the occupants. At present, the separate packaging and weighing of the ignition medicine of gas generators rely on manual weighing, which not only has low weighing efficiency and is prone to unqualified weighing phenomena, but also has a large labor intensity. Therefore, in order to solve the consistency of the separate packaging and weighing of the ignition medicine of gas generators, it is necessary to design mechanical equipment for automatic separate packaging and weighing of the ignition medicine, reduce the manual labor intensity, and improve the production efficiency. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide an automatic medicine weighing machine for gas generators with high separate packaging and weighing efficiency, which can ensure the consistency of product quality and reduce the labor intensity of workers.

[0004] The technical solution of the utility model is as follows:

[0005] An automatic medicine weighing machine for gas generators includes a support platform. A vibrating disk and a linear vibrator are installed side by side on the support platform through a vibrating rail bracket. A first linear vibrating rail is fixed on the linear vibrator. The vibrating disk extends to the upper part of the first linear vibrating rail through a discharge chute rail for realizing the conveying of the ignition medicine.

[0006] A weighing platform is arranged on one side of the front end of the support platform corresponding to the first linear vibrating rail. An electronic balance is installed on the weighing platform through a balance bracket. A weighing funnel is connected to the weighing end of the electronic balance. The weighing funnel is a split and openable structure for receiving the ignition medicine conveyed through the first linear vibrating rail. An openable baffle is arranged on the balance bracket near the weighing funnel for controlling the opening and closing of the weighing funnel.

[0007] A support plate is arranged in the middle of the balance bracket. A waste box and a preloading funnel are arranged side by side on the support plate. A sorting funnel that can move horizontally is connected to the upper part of the balance bracket through a sorting air cylinder. The sorting funnel is located below the weighing funnel for guiding the ignition medicine in the weighing funnel into the waste box or the preloading funnel.

[0008] As a further preference, an opening and closing air cylinder is arranged on the balance bracket. The openable baffle is connected to the lower end of the piston rod of the opening and closing air cylinder to control the lifting of the openable baffle.

[0009] As a further preference, the weighing funnel is formed by two triangular material guiding grooves inserted and hinged with each other. U-shaped hanging brackets are sleeved on the hinge shafts at both ends of the weighing funnel to facilitate connection with the weighing end of the electronic balance.

[0010] As a further preference, a discharging baffle is hinged on the outlet side of the preloading funnel, and a discharging air cylinder is arranged between one side of the preloading funnel and the discharging baffle to control the turnover discharging of the discharging baffle.

[0011] As a further preference, a medicine cup is placed on the weighing platform through a supporting plate to receive the ignition medicine discharged from the preloading funnel.

[0012] As a further preference, a vertically arranged funnel air cylinder is fixed under the supporting plate through a mounting plate frame. The lower end of the piston rod of the funnel air cylinder is connected with a material guiding funnel, and the material guiding funnel is located below the outlet of the preloading funnel to guide the ignition medicine into the medicine cup.

[0013] As a further preference, a feeding hopper is supported on the supporting platform through a feeding rack. A second linear vibrating rail is fixed in the feeding rack through a linear vibrator. The second linear vibrating rail is located below the outlet of the feeding hopper and extends above the vibrating disk to realize the feeding of the vibrating disk.

[0014] As a further preference, a controller is also provided. The signal output end of the electronic balance is connected with the controller to control the actions of each air cylinder and the linear vibrator according to the weighed amount.

[0015] The beneficial effects of the utility model are as follows:

[0016] The linear vibrator drives the first linear vibrating rail to reciprocate, and the ignition medicine conveyed by the vibrating disk through the discharging chute rail can be conveyed into the weighing funnel; the electronic balance detects the weight of the ignition medicine in the weighing funnel in real time and transmits it to the controller. By controlling the weighing funnel to open through the opening and closing air cylinder, the qualified weighed ignition medicine can be introduced into the preloading funnel through the sorting funnel. The ignition medicine packaging and weighing efficiency is high, the packaging and weighing consistency is good, the product quality consistency can be ensured, the labor intensity of personnel can be reduced, and the production efficiency can be improved. Description of the Drawings

[0017] Figure 1 is the structural schematic diagram of the utility model.

[0018] Figure 2 is Figure 1 the right view of

[0019] Figure 3 is the three-dimensional structure diagram of the utility model.

[0020] Figure 4 is the structural schematic diagram of the weighing funnel.

[0021] In the figure: support platform 1, loading rack 2, linear vibrator 3, second linear vibration track 4, loading hopper 5, vibrating bowl 6, vibration track support 7, discharge chute track 8, first linear vibration track 9, linear vibrator 10, balance support 11, protective cover 12, electronic balance 13, sorting cylinder 14, hanging bracket 15, weighing funnel 16, opening and closing cylinder 17, opening and closing baffle 18, sorting funnel 19, waste box 20, waste box base 21, funnel support 22, discharging cylinder 23, discharging baffle 24, support plate 25, funnel cylinder 26, mounting plate rack 27, medicine cup 28, support plate 29, guiding funnel 30, preloading funnel 31, weighing platform 32. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] As Figures 1 - 4 shown, a gas generator automatic medicine weighing machine related to the present invention includes a support platform 1 fixed on a frame. A vibration track support 7 is fixed on the support platform 1. A vibrating bowl 6 and a linear vibrator 10 are arranged side by side on the vibration track support 7. A first linear vibration track 9 is fixed on the linear vibrator 10. The vibrating bowl 6 extends above the first linear vibration track 9 through a discharge chute track 8. The first linear vibration track 9 is in the shape of an angle iron and is used to realize the conveying of ignition medicine.

[0024] A loading hopper 5 is supported by a loading rack 2 on one side of the support platform 1 close to the vibrating bowl 6. A horizontally arranged second linear vibration track 4 is fixed in the loading rack 2 by a linear vibrator 3. The second linear vibration track 4 is located below the outlet of the loading hopper and extends above the vibrating bowl 6, and is used to realize the loading of the vibrating bowl 6.

[0025] A weighing platform 32 is provided on one side of the front end of the support platform 1 corresponding to the first linear vibration track 9. An L-shaped balance support 11 is fixed on the weighing platform 32. An electronic balance 13 is fixedly installed at the upper end of the balance support 11, and a protective cover 12 is buckled outside the electronic balance 13. A weighing funnel 16 is connected to the weighing end of the electronic balance 13. The weighing funnel 16 is a split and openable structure and is used to receive the ignition medicine conveyed through the first linear vibration track 9. The weighing funnel 16 is formed by inserting and hinging two triangular guiding grooves. A U-shaped hanging bracket 15 is sleeved on the hinge shafts at both ends of the weighing funnel 16 to facilitate connecting to the weighing end of the electronic balance 13.

[0026] A liftable opening and closing baffle 18 is provided near the weighing funnel 16 on the balance support 11 for controlling the opening and closing of the weighing funnel 16. An opening and closing cylinder 17 is fixed on the balance support 11, and the opening and closing baffle 18 is connected to the lower end of the piston rod of the opening and closing cylinder 17 to control the lifting of the opening and closing baffle 18. When the opening and closing baffle 18 rises, it can drive the material guiding groove on one side of the weighing funnel 16 to turn up, thereby opening the weighing funnel 16.

[0027] A support plate 25 is provided in the middle of the balance support 11. A waste box base 21 and a funnel support 22 are fixed on the support plate 25. A waste box 20 is supported on the waste box base 21, and a pre-installed funnel 31 is fixed on the funnel support 22; the waste box 20 and the pre-installed funnel 31 are arranged side by side and have flush tops. A horizontally arranged sorting cylinder 14 is fixed on the upper part of the balance support 11. A laterally movable sorting funnel 19 is connected to the front end of the piston rod of the sorting cylinder 14. The sorting funnel 19 is located below the weighing funnel 16, and when it moves to both ends, the discharge ports at the lower ends of the sorting funnel 19 respectively correspond to the upper openings of the waste box 20 and the pre-installed funnel 31, for guiding the ignition charge in the weighing funnel 16 into the waste box or the pre-installed funnel 31.

[0028] A discharge baffle 24 is hinged to one side of the outlet at the lower end of the pre-installed funnel 31. A discharge cylinder 23 is provided between one side of the pre-installed funnel 31 and the discharge baffle 24. The cylinder bodies and piston rods at both ends of the discharge cylinder 23 are respectively hinged to the upper end of one side of the pre-installed funnel 31 and the outer end of the discharge baffle 24 for controlling the flipping and discharging of the discharge baffle 24.

[0029] A support plate 29 is fixed on the weighing platform and a medicine cup 28 is placed thereon for receiving the ignition charge discharged from the pre-installed funnel 31.

[0030] A vertically arranged funnel cylinder 26 is fixed under the support plate 25 through a mounting plate frame 27. The lower end of the piston rod of the funnel cylinder 26 is fixedly connected with a material guiding funnel 30. The material guiding funnel 30 is located below the outlet of the pre-installed funnel 31 to accurately guide the ignition charge into the medicine cup 28.

[0031] The medicine weighing machine is also provided with a controller and a human-machine interface (not shown in the figure). The controller is a PLC programmable controller. The signal output end of the electronic balance 13 is communicatively connected to the controller for controlling the actions of each cylinder and the linear vibrator according to the weighing amount and performing parameter settings.

[0032] During operation, start the device power switch to power on the device. Add a certain amount of ignition charge to the hopper and the vibrating disk 6, place the medicine cup on the support plate, and set various parameters for weighing the ignition charge in this production on the human-machine interface.

[0033] When the start switch is turned on, the vibrating disk 6 starts to vibrate. The ignition charge is vibrated by the vibrating disk 6 and arranged in a row to enter the first linear vibrating track 9 through the discharge chute rail. Under the vibration of the linear vibrator 10, the ignition charge grains enter the weighing funnel 16 and are weighed by the electronic balance 13. When the ignition charge weighed by the electronic balance 13 reaches the set value, the linear vibrator 10 and the vibrating disk 6 are controlled by the controller to stop working. At the same time, the linear vibrator 3 starts to work. After a certain amount of ignition charge is replenished into the vibrating disk 6 through the second linear vibrating track 4, the linear vibrator 3 stops working. If the weighed ignition charge is within the range set by the set value, the opening and closing cylinder 17 is controlled by the controller to contract, so that the weighing funnel 16 is opened, and the ignition charge enters the preloading funnel 31 through the sorting funnel, and then the opening and closing cylinder 17 resets and extends. If the weighed ignition charge exceeds the range set by the set value, the sorting cylinder 14 contracts, driving the sorting funnel 19 to move above the waste box. The opening and closing cylinder 17 is controlled by the controller to contract, opening the weighing funnel 16, so that the ignition charge enters the waste box through the sorting funnel, and then the opening and closing cylinder 17 resets and extends, and the sorting cylinder 14 resets and extends.

[0034] When the ignition charge enters the preloading funnel 31, the discharging cylinder 23 is controlled by the controller to contract, driving the discharging baffle 24 to rotate counterclockwise to open the outlet at the lower end of the preloading funnel 31. The ignition charge enters the medicine cup through the guiding funnel. The discharging cylinder 23 resets and extends, and the operator takes out the medicine cup to complete a working cycle.

[0035] Although the embodiments of the present invention have been disclosed as above, it is not limited to the applications listed in the specification and embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the field, additional modifications can be easily achieved. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to the specific details and the illustrated and described examples here.

Claims

1. An automatic weighing machine for a gas generator, comprising a support platform, on which a vibrating bowl and a linear vibrator are installed side by side through a vibrating rail bracket. A first linear vibrating rail is fixed on the linear vibrator, and the vibrating bowl extends above the first linear vibrating rail through a discharge chute rail for transporting the ignition powder. It is characterized in that: A weighing platform is provided on one side of the front end of the support platform corresponding to the first linear vibrating rail. An electronic balance is installed on the weighing platform through a balance bracket. A weighing funnel is connected to the weighing end of the electronic balance. The weighing funnel is of a split and openable structure for receiving the ignition powder transported through the first linear vibrating rail. A liftable opening and closing baffle is provided on the balance bracket near the weighing funnel for controlling the opening and closing of the weighing funnel. A support plate is provided in the middle of the balance bracket. A waste box and a preloading funnel are arranged in parallel on the support plate. A sorting funnel that can move horizontally is connected to the upper part of the balance bracket through a sorting cylinder. The sorting funnel is located below the weighing funnel for guiding the ignition powder in the weighing funnel into the waste box or the preloading funnel.

2. The automatic medicine weighing machine for a gas generator according to claim 1, characterized in that: An opening and closing cylinder is provided on the balance bracket, and the opening and closing baffle is connected to the lower end of the piston rod of the opening and closing cylinder to control the lifting of the opening and closing baffle.

3. The automatic medicine weighing machine for a gas generator according to claim 1, characterized in that: The weighing funnel is formed by inserting and hinging two triangular feeding grooves. U-shaped hanging brackets are sleeved on the hinge shafts at both ends of the weighing funnel for facilitating connection to the weighing end of the electronic balance.

4. The automatic weighing machine for gas generators according to claim 1, characterized in that: A discharging baffle is hinged on one side of the outlet of the preloading funnel, and a discharging cylinder is provided between one side of the preloading funnel and the discharging baffle for controlling the flipping and discharging of the discharging baffle.

5. The automatic medicine weighing machine for a gas generator according to claim 4, characterized in that: A medicine cup is placed on the weighing platform through a supporting plate for receiving the ignition powder discharged from the preloading funnel.

6. The automatic medicine weighing machine for a gas generator according to claim 5, wherein: A vertically arranged funnel cylinder is fixed under the support plate through a mounting plate frame. A feeding funnel is connected to the lower end of the piston rod of the funnel cylinder. The feeding funnel is located below the outlet of the preloading funnel for guiding the ignition powder into the medicine cup.

7. The automatic medicine weighing machine for a gas generator according to claim 1, wherein: A feeding hopper is supported on the support platform through a feeding frame. A second linear vibrating rail is fixed in the feeding frame through a linear vibrator. The second linear vibrating rail is located below the outlet of the feeding hopper and extends above the vibrating bowl for feeding the vibrating bowl.

8. A gas generator automatic medicine weighing machine according to any one of claims 1-7, characterized in that: A controller is also provided. The signal output end of the electronic balance is connected to the controller for controlling the actions of each cylinder and the linear vibrator according to the weighed quantity.