Automatic detection table for controller detection

By designing the detection mechanism and adjustment mechanism of the automation detection table, the controller's infrared signal stability problem is solved, the stable detection and position adaptability of infrared signals are realized, and the detection efficiency and automation are improved.

CN223123389UActive Publication Date: 2025-07-18TAIZHOU KESHENG AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422297731.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-18
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the infrared signal stability problem of the controller affects the normal operation of the controller, and the infrared signal of the controller needs to be detected.

Method used

An automated detection table is designed, including a detection mechanism and an adjustment mechanism, which uses a power motor to drive the mobile slider and clamp plate for automatic adjustment, and combines the positioning suction cup and moving pulley to achieve stable infrared signal detection and position adaptability to the controller.

Benefits of technology

Ensure the stability of the controller's infrared signal, avoid control failure caused by signal instability of the controller, improve detection efficiency and automation, and adapt to the detection needs of controllers of different sizes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automatic detection table for controller detection, which relates to the field of controller detection and comprises a working table top, a detector is mounted at the top of the working table top, a detection mechanism for infrared detection of a controller is arranged at the top of the working table top, and the detection mechanism comprises a mounting frame. A movable lead screw is installed between the two ends in a cavity of the installation frame, one end of the outer side of the movable lead screw is sleeved with a movable sliding block, a containing plate is installed at the top of the movable sliding block, a power motor is installed at one end of the installation frame, and the output end of the power motor is connected with one end of the movable lead screw. An infrared signal of the controller is automatically detected by utilizing the detection mechanism, the stability of the infrared signal of the controller is ensured, the control failure of the controller caused by the instability of the infrared signal and the influence on the work and the safety of the device are prevented, and the power motor is utilized to enable the movable sliding block to carry the controller to be detected to automatically adjust the detection position, so that the detection accuracy is improved. And errors caused by manual detection are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of controller detection, and specifically relates to an automatic detection platform for controller detection. Background Art

[0002] A controller is an important device for realizing device automation and is the "decision-making body" for issuing commands. The controller is a master control device that changes the main circuit and the resistance value in the circuit in a predetermined order to control the starting, speed regulation, braking, and reverse of the motor.

[0003] Before use, the controller needs to be detected to check its functions and avoid abnormalities that may prevent normal use.

[0004] In order to overcome the above defects, in the prior art 1 (a Chinese patent with the publication number CN220290095U and the application date of August 4, 2023), when a detection platform for an automotive air conditioner controller performs positioning detection on the automotive air conditioner controller, the automotive air conditioner controller can be directly placed on the detection column, and the motor drives the main bevel gear to rotate. Under the meshing of the main bevel gear and each driven bevel gear, each screw rod is driven to rotate synchronously. Then, through the L-shaped push rod, the connecting plate and the push plate are pushed to move towards the middle. Under the mutual cooperation of each group of spring two and the push plate, the automotive air conditioner controller is pushed to the center position of the detection slot, realizing the automatic positioning of the automotive air conditioner controller. This is not only convenient for operation but also can prevent the automotive air conditioner controller from shifting, causing detection errors.

[0005] There is also the prior patent 2 (a Chinese patent with the publication number CN214702661U and the application date of May 21, 2021), a special detection device for a controller. The utility model has a simple structure, is easy to operate and use, and can realize the detection of the sealing performance of the controller; by setting a carrying mechanism in the detection box, the limiting components arranged on the carrying plate can play a good limiting role on the controller, preventing the controller from moving on the carrying plate and ensuring that the carrying plate can stably drive the controller in and out of the detection box.

[0006] The prior art 1 and 2 can detect the controller, but most existing controllers use infrared signals to control devices. The stability of the infrared signal is related to the quality of the controller, and it is necessary to detect the infrared signal of the controller. Summary of the Utility Model

[0007] The purpose of the utility model is to provide an automatic detection platform for controller detection to solve the problem that the stability of the infrared signal of the controller is related to the quality of the controller and it is necessary to detect the infrared signal of the controller as mentioned in the above background art.

[0008] To achieve the above object, the utility model provides the following technical solutions: an automated detection platform for controller detection, including a workbench surface, and a detector is installed on the top of the workbench surface;

[0009] A detection mechanism for infrared detection of the controller is provided on the top of the workbench surface. The detection mechanism includes a mounting frame. A moving lead screw is installed between the two ends inside the cavity of the mounting frame. One end outside the moving lead screw is sleeved with a moving slider. A placement plate is installed on the top of the moving slider. One end of the mounting frame is installed with a power motor, and the output end of the power motor is connected to one end of the moving lead screw;

[0010] An adjusting mechanism that can adapt to controller buttons of different sizes is provided above the placement plate. The adjusting mechanism includes mounting ear plates, and mounting ear plates are installed on one side of the mounting frame.

[0011] Furthermore, a bidirectional screw is installed between the two ends inside the cavity at the top of the mounting frame. Both ends outside the bidirectional screw are sleeved with clamping sliders. Clamping plates are installed on the tops of the two clamping sliders. Auxiliary wheels are installed at both ends of the bottom of the mounting frame.

[0012] Furthermore, an electric push rod is installed on one side of the top of the mounting ear plate. The top of the electric push rod is connected to one side of the bottom of the assembly plate. An assembly frame is installed on the other side of the bottom of the assembly plate.

[0013] Furthermore, an adjusting screw is installed between the two ends inside the cavity of the assembly frame. The middle part outside the adjusting screw is sleeved with an adjusting slider. An assembly frame is installed at the bottom of the adjusting slider.

[0014] Furthermore, a displacement screw is installed between the two ends inside the cavity of the assembly frame. The middle part outside the displacement screw is sleeved with a displacement slider. A presser is installed at the bottom of the displacement slider.

[0015] Furthermore, support frames are installed at both ends of the bottom of the workbench surface. Auxiliary cross beams are installed below between the two ends of the two support frames. Adjusting studs are installed on the tops of the two auxiliary cross beams.

[0016] Furthermore, the two adjusting studs are respectively sleeved in the adjusting rotation openings formed in the middle of the bottoms of the two assembly plates. Auxiliary struts are installed at both ends of the bottoms of the two assembly plates, and the auxiliary struts pass through the two ends of the two assembly plates in a one-to-one correspondence. Positioning suction cups are installed at the bottoms of the two auxiliary struts. Moving pulleys are installed at both ends of the bottoms of the two support frames.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. Use a detection mechanism to automatically detect the infrared signal of the controller, ensure the stability of the controller's infrared signal, prevent the controller from malfunctioning due to unstable infrared signals, and affect the operation and safety of the device.

[0019] 2. Use a power motor to make the moving slider drive the controller to be detected to automatically adjust the detection position, avoid mistakes in manual detection, and improve the automation degree and detection efficiency of the device.

[0020] 3. Rotate the bidirectional screw to make the clamping slider drive the clamping plate to move, thereby clamping the controller and preventing the controller from falling during the detection process.

[0021] 4. Use an adjustment mechanism to enable the device to adapt to the detection needs of controllers of different sizes, cooperate with the detection mechanism to improve the automation degree of the device, use the cooperation of the adjustment slider and the displacement slider to move the presser to a suitable position, and cooperate with the electric push rod to automatically press and start the buttons on the controller to detect the infrared start of the controller.

[0022] 5. Use the cooperation of the positioning suction cup and the moving pulley to manage the movement of the device. Description of the Drawings

[0023] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present utility model;

[0024] Figure 2 It is a schematic three-dimensional structure diagram of the installation frame of the present utility model;

[0025] Figure 3 It is a schematic three-dimensional structure diagram of the placement plate of the present utility model;

[0026] Figure 4 It is a schematic three-dimensional structure diagram of the electric push rod of the present utility model;

[0027] Figure 5 It is a schematic three-dimensional structure diagram of the assembly frame of the present utility model;

[0028] Figure 6 It is a schematic three-dimensional structure diagram of the support frame of the present utility model.

[0029] In the figure: 1, workbench surface; 2, detector; 3, mounting frame; 4, moving lead screw; 5, moving slider; 6, placing plate; 7, power motor; 8, mounting ear plate; 9, bidirectional screw; 10, clamping slider; 11, clamping plate; 12, auxiliary wheel; 13, electric push rod; 14, assembly plate; 15, assembly frame; 16, adjusting screw; 17, adjusting slider; 18, assembly frame; 19, displacement screw; 20, displacement slider; 21, presser; 22, support frame; 23, auxiliary cross beam; 24, adjusting stud; 25, assembly plate; 26, adjusting turning port; 27, positioning suction cup; 28, moving pulley; 29, auxiliary support column. Detailed implementation mode

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0031] Please refer to Figures 1-6 , the present invention provides the following technical solutions: An automatic detection table for controller detection, including a workbench surface 1, and a detector 2 is installed on the top of the workbench surface 1;

[0032] Embodiment 1: As Figures 1-3 shown, the device uses a detection mechanism to automatically perform infrared detection on the controller, specifically as follows:

[0033] A detection mechanism for infrared detection of the controller is provided on the top of the workbench surface 1. The detection mechanism includes a mounting frame 3. A moving lead screw 4 is installed between the two ends in the cavity of the mounting frame 3. One end of the outside of the moving lead screw 4 is sleeved with a moving slider 5. A placing plate 6 is installed on the top of the moving slider 5. One end of the mounting frame 3 is installed with a power motor 7, and the output end of the power motor 7 is connected to one end of the moving lead screw 4. A bidirectional screw 9 is installed between the two ends in the cavity at the top of the mounting frame 3. Both ends of the outside of the bidirectional screw 9 are sleeved with clamping sliders 10. Clamping plates 11 are installed on the tops of the two clamping sliders 10. Auxiliary wheels 12 are installed at both ends of the bottom of the mounting frame 3;

[0034] The power motor 7 is used to drive the moving lead screw 4 to drive the moving slider 5 to move, so that the mounting frame 3 drives the controller to automatically adjust the infrared detection distance. The auxiliary wheels 12 are used to assist the movement of the mounting frame 3, so that the mounting frame 3 can move stably.

[0035] Embodiment 2: As Figures 4-5 shown, the device uses an adjustment mechanism to make the device adaptable to the needs of different sizes of controller buttons, specifically as follows:

[0036] Above the placement plate 6, there is an adjustment mechanism that can adapt to controller buttons of different sizes. The adjustment mechanism includes mounting ear plates 8. One side of the mounting frame 3 is provided with mounting ear plates 8. One side of the top of the mounting ear plate 8 is provided with an electric push rod 13. The top of the electric push rod 13 is connected to one side of the bottom of the assembly plate 14. The other side of the bottom of the assembly plate 14 is provided with an assembly frame 15;

[0037] Between the two ends inside the cavity of the assembly frame 15, an adjustment screw rod 16 is installed. In the middle of the outer side of the adjustment screw rod 16, an adjustment slider 17 is sleeved. At the bottom of the adjustment slider 17, an assembly frame 18 is installed. Between the two ends inside the cavity of the assembly frame 18, a displacement screw rod 19 is installed. In the middle of the outer side of the displacement screw rod 19, a displacement slider 20 is sleeved. At the bottom of the displacement slider 20, a presser 21 is installed;

[0038] Rotate the adjustment screw rod 16 and the displacement screw rod 19 to move the presser 21 to the position of the button of the controller, and then use the electric push rod 13 to continuously press the button, so as to detect the infrared start function of the controller, further improving the automation degree of the device.

[0039] Example Three: As Figure 1 and Figure 6 shown, the device uses parts such as positioning suction cups 27 to facilitate the management of the device, specifically as follows:

[0040] Both ends of the bottom of the workbench surface 1 are installed with support frames 22. Below the two ends between the two support frames 22, auxiliary cross beams 23 are installed. On the top of the two auxiliary cross beams 23, adjustment studs 24 are installed. The two adjustment studs 24 are respectively sleeved in the adjustment turning openings 26 opened in the middle of the bottoms of the two assembly plates 25. Both ends of the bottoms of the two assembly plates 25 are installed with auxiliary struts 29, and the auxiliary struts 29 pass through the two ends of the two assembly plates 25 in a one-to-one correspondence. At the bottoms of the two auxiliary struts 29, positioning suction cups 27 are installed. Both ends of the bottoms of the two support frames 22 are installed with moving pulleys 28;

[0041] Rotate the adjustment stud 24 to make the adjustment stud 24 cooperate with the adjustment turning opening 26, so as to adjust the position of the assembly plate 25. The auxiliary strut 29 drives the positioning suction cup 27 to move down and adsorb to the ground to fix the position of the device. The use of the moving pulley 28 facilitates the user to move the position of the device.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated detection platform for controller detection, including a workbench surface (1), and a detector (2) is installed on the top of the workbench surface (1); It is characterized in that A detection mechanism for infrared detection of the controller is provided on the top of the workbench surface (1). The detection mechanism includes a mounting frame (3). A moving lead screw (4) is installed between the two ends inside the cavity of the mounting frame (3). One end outside the moving lead screw (4) is sleeved with a moving slider (5). A placement plate (6) is installed on the top of the moving slider (5). One end of the mounting frame (3) is installed with a power motor (7), and the output end of the power motor (7) is connected to one end of the moving lead screw (4); An adjusting mechanism capable of adapting to controller buttons of different sizes is provided above the placement plate (6). The adjusting mechanism includes mounting ear plates (8), and mounting ear plates (8) are installed on one side of the mounting frame (3).

2. The automated inspection station for controller detection according to claim 1, wherein: A bidirectional screw (9) is installed between the two ends inside the cavity at the top of the mounting frame (3). Both ends outside the bidirectional screw (9) are sleeved with clamping sliders (10). Clamping plates (11) are installed on the tops of the two clamping sliders (10). Auxiliary wheels (12) are installed at both ends of the bottom of the mounting frame (3).

3. The automated detection platform for controller detection according to claim 1, wherein: An electric push rod (13) is installed on one side of the top of the mounting ear plate (8). The top of the electric push rod (13) is connected to one side of the bottom of an assembly plate (14). An assembly frame (15) is installed on the other side of the bottom of the assembly plate (14).

4. An automated inspection station for controller detection according to claim 3, characterized in that: An adjusting screw (16) is installed between the two ends inside the cavity of the assembly frame (15). The middle part outside the adjusting screw (16) is sleeved with an adjusting slider (17). An assembly frame (18) is installed on the bottom of the adjusting slider (17).

5. An automated inspection station for controller detection according to claim 4, characterized in that: A displacement screw (19) is installed between the two ends inside the cavity of the assembly frame (18). The middle part outside the displacement screw (19) is sleeved with a displacement slider (20). A presser (21) is installed on the bottom of the displacement slider (20).

6. An automated detection platform for controller detection according to claim 1, characterized in that: Support frames (22) are installed at both ends of the bottom of the workbench surface (1). Auxiliary cross beams (23) are installed below between the two ends of the two support frames (22). Adjusting studs (24) are installed on the tops of the two auxiliary cross beams (23).

7. An automated detection platform for controller detection according to claim 6, characterized in that: The two adjusting studs (24) are respectively sleeved in adjusting rotating openings (26) opened in the middle of the bottoms of the two assembly plates (25). Auxiliary struts (29) are installed at both ends of the bottoms of the two assembly plates (25), and the auxiliary struts (29) pass through the two ends of the two assembly plates (25) in one-to-one correspondence. Positioning suction cups (27) are installed at the bottoms of the two auxiliary struts (29). Moving pulleys (28) are installed at both ends of the bottoms of the two support frames (22).

Citation Information

Patent Citations

  • Automobile air conditioner controller detection bench

    CN220290095U