High-efficiency shaft high-speed stirring homogenizer
By introducing telescopic components and agitation components into the homogenizer, the problem of uneven stirring of raw materials in the tank is solved, ensuring full mixing of raw materials in the tank is improved, and the quality of finished products is improved.
Patent Information
- Application Number
- CN202422344634.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing homogenizer cannot fully stir the raw materials in the tank body, especially the raw materials at the bottom of the tank body are less affected by the stirring, resulting in a decrease in the quality of the finished product.
An efficient shaft high-speed stirring homogenizer including a stirring device and a stirring assembly is designed. The stirring device is driven to move the stirring device in the tank body through the telescopic assembly, and a stirring assembly in the form of a fan blade is provided at the bottom of the tank body to ensure sufficient stirring of the raw materials in the tank body.
Fully stirring of raw materials in the tank body is achieved, the accumulation of raw materials at the bottom of the tank body is avoided, and the quality of the finished product is improved.
Smart Images
Figure CN223127788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of homogenizers, in particular to a high-efficiency shaft high-speed stirring homogenizer. Background Art
[0002] A homogenizer is an industrial device mainly used for mixing different substances evenly, and is widely used in industries such as food, chemical industry, and pharmaceuticals. The high-efficiency shaft high-speed stirring homogenizer has characteristics such as high rotational speed, stable operation, low noise, large power, good dispersion and homogenization effects, and also has multiple functions such as stirring, crushing, and emulsifying. The high-speed rotating stirring shaft generates a strong shearing force, enabling the materials to be fully mixed and homogenized in a very short time.
[0003] Through the high-efficiency stirring of the homogenizer, the particle size of the materials can be made more uniform, improving the quality of the products. It can be applied to materials with different viscosities and properties, such as liquids, semi-solids, and solids.
[0004] The following drawbacks were found during subsequent use:
[0005] 1. The size of the tank body is much larger than that of the stirring device, resulting in the inability of the stirring device to fully stir the raw materials in each part of the tank body, affecting the quality of the finished product after stirring;
[0006] 2. During the stirring process, some of the particulate matter in the raw materials will accumulate at the bottom of the tank body, and thus cannot be stirred, affecting subsequent product applications.
[0007] Therefore, in view of this, research and improvement were carried out on the existing structure, and a high-efficiency shaft high-speed stirring homogenizer was proposed. Content of the Utility Model
[0008] The technical problem to be solved by the utility model is that the raw materials in the tank body cannot be fully stirred, and the raw materials at the bottom of the tank body are less affected by stirring.
[0009] To solve the above technical problems, the technical solution adopted by the utility model is: a high-efficiency shaft high-speed stirring homogenizer, including a tank body, several support columns and a stirring device. Several of the support columns are fixedly arranged at the bottom of the tank body, and the stirring device is arranged in the tank body. The stirring device includes a first motor arranged at the top of the tank body, a pair of rotating shafts rotatably arranged in the tank body, and several stirring rods fixedly sleeved on the corresponding rotating shafts. A telescopic component is arranged at the top of the tank body. The telescopic component includes several guide rails fixedly arranged at the top of the tank body, a support plate slidably arranged on the guide rails, and a telescopic rod arranged on one side of the support plate. A stirring component is arranged at the bottom of the tank body. The stirring component includes a second motor fixedly arranged at the bottom of the tank body, a rotating shaft rotatably arranged at the bottom of the tank body, and fan blades fixedly sleeved on the rotating shaft.
[0010] As a further solution of the utility model: a connecting shaft is fixedly arranged at one end of the output shaft of the first motor, a sliding frame is arranged at one end of the connecting shaft, the connecting shaft is rotationally connected with the sliding frame through a first bearing, the connecting shaft slidably penetrates through the top of the tank body, a pair of sliding grooves are arranged in the tank body, and both ends of the sliding frame are slidably arranged on the pair of sliding grooves.
[0011] As a further solution of the utility model: a pair of driving wheels are fixedly sleeved on the sliding frame, a pair of driven wheels are fixedly arranged at the top of the pair of rotating shafts, and the corresponding driven wheels and driving wheels are connected by transmission belts.
[0012] As a further solution of the utility model: the first motor is fixedly arranged on the support plate, one end of the telescopic rod is fixedly arranged at the top of the tank body, and the other end is fixedly arranged on the support plate.
[0013] As a further solution of the utility model: a through hole one through which the guide rail slidably penetrates is arranged on the support plate.
[0014] As a further solution of the utility model: the rotating shaft is rotationally arranged in the tank body through a pair of second bearings, and one end of the output shaft of the second motor is fixedly connected with one end of the rotating shaft.
[0015] As a further solution of the utility model: a partition plate is fixedly arranged in the tank body, the pair of rotating shafts rotatably penetrate through the partition plate, a through hole two through which the rotating shaft rotatably penetrates is arranged on the partition plate, a plurality of feed ports are arranged at the top of the tank body, and a discharge port is arranged at the bottom of the tank body.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0017] 1. Through the arrangement of the stirring device and the telescopic assembly in the utility model, the stirring device is driven by the telescopic rod to move in the tank body, avoiding the stirring rod stirring the same place for a long time, and making the raw materials in the tank body stirred more fully;
[0018] 2. Through the arrangement of the stirring component in the utility model, the raw materials at the bottom of the tank body are stirred by the fan blades, avoiding the aggregation of particulate matters in the raw materials at the bottom of the tank body. Description of the Drawings
[0019] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification. Together with the embodiments of the utility model, they are used to explain the utility model, and do not constitute a limitation to the utility model. In the drawings:
[0020] Figure 1 It is a cross-sectional view of the overall structure of a high-efficiency shaft high-speed stirring and homogenizing machine of the utility model.
[0021] Figure 2This is a schematic diagram of the overall structure of a high-efficiency shaft high-speed stirring and homogenizing machine of the present utility model.
[0022] Figure 3 This is a schematic diagram of the structure of part A of a high-efficiency shaft high-speed stirring and homogenizing machine of the present utility model.
[0023] Figure 4 This is a schematic diagram of a partial structure of a high-efficiency shaft high-speed stirring and homogenizing machine of the present utility model.
[0024] In the attached drawings:
[0025] 1. Tank body; 2. Stirring device; 2.1. First motor; 2.2. Sliding frame; 2.3. Rotating shaft; 2.4. Stirring rod; 3. Telescopic assembly; 3.1. Guide rail; 3.2. Support plate; 3.3. Telescopic rod; 4. Stirring assembly; 4.1. Second motor; 4.2. Rotating shaft; 4.3. Fan blade. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] As shown in the attached drawings of the specification Figure 1 , 2 , 3, a high-efficiency shaft high-speed stirring and homogenizing machine includes a tank body 1, several support columns and a stirring device 2. The several support columns are fixedly arranged at the bottom of the tank body 1, and the stirring device 2 is arranged inside the tank body 1. A partition plate is fixedly arranged inside the tank body 1, and the tank body 1 is divided into upper and lower parts by the partition plate. Several feed ports are arranged at the top of the tank body 1, and the feed ports are opened in the lower part of the tank body 1. A discharge port is arranged at the bottom of the tank body 1. A valve is arranged near the discharge port.
[0028] As shown in the attached drawings of the specification Figure 1 , 4As shown in the figure, the stirring device 2 includes a first motor 2.1 disposed at the top of the tank body 1, a pair of rotating shafts 2.3 rotatably disposed in the tank body 1, a plurality of stirring rods 2.4 fixedly sleeved on the corresponding rotating shafts 2.3. One end of the output shaft of the first motor 2.1 is fixedly provided with a connecting shaft, and one end of the connecting shaft is provided with a sliding frame 2.2. The connecting shaft is rotatably connected to the sliding frame 2.2 through a first bearing, and the sliding frame 2.2 cannot move in the axial direction of the connecting shaft. The connecting shaft slidably penetrates through the top of the tank body 1. A pair of sliding grooves are provided in the tank body 1, and both ends of the sliding frame 2.2 are slidably disposed on the pair of sliding grooves, so that the sliding frame 2.2 can only slide along the sliding grooves. The sliding frame 2.2 is slidably disposed in the upper part of the tank body 1. The pair of rotating shafts 2.3 rotatably penetrate through the partition plate, and through holes two for the rotating shafts 2.3 to rotatably penetrate are provided on the partition plate. A pair of driving wheels are fixedly sleeved on the sliding frame 2.2, driven wheels are fixedly provided at the tops of the pair of rotating shafts 2.3, and the corresponding driven wheels and driving wheels are connected by transmission belts. The driving wheels drive the corresponding driven wheels to rotate through the transmission belts.
[0029] As shown in the attached drawings of the specification Figure 1 、 2 、4, a telescopic assembly 3 is provided at the top of the tank body 1. The telescopic assembly 3 includes a plurality of guide rails 3.1 fixedly provided at the top of the tank body 1, a support plate 3.2 slidably disposed on the guide rails 3.1, a telescopic rod 3.3 disposed on one side of the support plate 3.2. The first motor 2.1 is fixedly provided on the support plate 3.2. One end of the telescopic rod 3.3 is fixedly provided at the top of the tank body 1, and the other end is fixedly provided on the support plate 3.2. The change in the height of the telescopic rod 3.3 will drive the support plate 3.2 to move along the guide rails 3.1. A through hole one for the guide rails 3.1 to slidably penetrate is provided on the support plate 3.2. Through the stable sliding of the support plate 3.2 on the guide rails 3.1, the first motor 2.1 on the support plate 3.2 is driven to move stably.
[0030] As shown in the attached drawings of the specification Figure 1 、 2 、3, a stirring assembly 4 is provided at the bottom of the tank body 1. The stirring assembly 4 includes a second motor 4.1 fixedly provided at the bottom of the tank body 1, a rotating shaft 4.2 rotatably disposed at the bottom of the tank body 1, and fan blades 4.3 fixedly sleeved on the rotating shaft 4.2. The rotating shaft 4.2 is rotatably disposed in the tank body 1 through a pair of second bearings. One end of the output shaft of the second motor 4.1 is fixedly connected to one end of the rotating shaft 4.2. The second motor 4.1 drives the fan blades 4.3 to rotate through the rotating shaft 4.2. A filter screen is provided at the top of the fan blades 4.3.
[0031] The working principle of the present utility model:
[0032] Raw materials are added into the tank body 1 through a number of feeding ports on the tank body 1. Subsequently, the first motor 2.1 is started. The output shaft of the first motor 2.1 drives the connecting shaft to rotate. One end of the connecting shaft is rotatably connected with a sliding frame 2.2 through a first bearing. Since both ends of the sliding frame 2.2 are slidably arranged on the sliding grooves, the sliding frame 2.2 will not rotate with the connecting shaft. Since a pair of driving wheels are fixedly sleeved on the rotating shaft 4.2 and the driving wheels are connected with the corresponding driven wheels through transmission belts, the rotation of the rotating shaft 4.2 will drive the pair of driven wheels to rotate. Since the pair of driven wheels are respectively fixedly arranged at one end of the corresponding rotating shafts 2.3, the rotating shafts 2.3 will be driven to rotate. Furthermore, the stirring rods 2.4 arranged on the rotating shafts 2.3 are driven to rotate to stir the raw materials.
[0033] The telescopic rod 3.3 is extended or retracted, so that the telescopic rod 3.3 drives the support plate 3.2 to move along the guide rail 3.1, and then drives the first motor 2.1 to move. Subsequently, the sliding frame 2.2 is driven to slide up and down along a pair of sliding grooves in the tank body 1 through the connecting shaft, and the rotating shafts 2.3 and the plurality of stirring rods 2.4 thereon are driven to move, so as to fully stir the raw materials in the tank body 1. The second motor 4.1 is started. The output shaft of the second motor 4.1 drives the rotating shaft 4.2 to rotate, and then drives the fan blades 4.3 on the rotating shaft 4.2 to rotate to stir the raw materials at the bottom of the tank body 1 to prevent the particles in the raw materials from depositing.
[0034] The above describes the present invention and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and without departing from the gist of the creation of the present invention, structures and embodiments similar to the technical solution are designed without creative efforts, they shall fall within the protection scope of the present invention.
Claims
1. An efficient high-speed shaft stirring and homogenizing machine, comprising a tank body (1), several support columns and a stirring device (2). Several of the support columns are fixedly arranged at the bottom of the tank body (1), and the stirring device (2) is arranged inside the tank body (1). It is characterized in that: The stirring device (2) includes a first motor (2.1) arranged at the top of the tank body (1), a pair of rotating shafts (2.3) rotatably arranged inside the tank body (1), and several stirring rods (2.4) fixedly sleeved on the corresponding rotating shafts (2.3). A telescopic assembly (3) is arranged at the top of the tank body (1). The telescopic assembly (3) includes several guide rails (3.1) fixedly arranged at the top of the tank body (1), a support plate (3.2) slidably arranged on the guide rails (3.1), and a telescopic rod (3.3) arranged on one side of the support plate (3.2); A stirring assembly (4) is arranged at the bottom of the tank body (1). The stirring assembly (4) includes a second motor (4.1) fixedly arranged at the bottom of the tank body (1), a rotating shaft (4.2) rotatably arranged at the bottom of the tank body (1), and a fan blade (4.3) fixedly sleeved on the rotating shaft (4.2).
2. An efficient shaft high-speed stirring and homogenizing machine according to claim 1, characterized in that: One end of the output shaft of the first motor (2.1) is fixedly provided with a connecting shaft. One end of the connecting shaft is provided with a sliding frame (2.2). The connecting shaft is rotatably connected to the sliding frame (2.2) through a first bearing. The connecting shaft slidably penetrates through the top of the tank body (1). A pair of sliding grooves are arranged inside the tank body (1), and both ends of the sliding frame (2.2) are slidably arranged on the pair of sliding grooves.
3. An efficient shaft high-speed stirring and homogenizing machine according to claim 2, characterized in that: A pair of driving wheels are fixedly sleeved on the sliding frame (2.2). At the top of each of the pair of rotating shafts (2.3), a driven wheel is fixedly arranged. The corresponding driven wheel and the driving wheel are connected by a transmission belt.
4. An efficient shaft high-speed stirring homogenizer according to claim 1, characterized in that: The first motor (2.1) is fixedly arranged on the support plate (3.2). One end of the telescopic rod (3.3) is fixedly arranged at the top of the tank body (1), and the other end is fixedly arranged on the support plate (3.2).
5. An efficient shaft high-speed stirring homogenizer according to claim 1, characterized in that: A through hole one for the guide rail (3.1) to slidably penetrate through is arranged on the support plate (3.2).
6. An efficient shaft high-speed stirring and homogenizing machine according to claim 5, characterized in that: The rotating shaft (4.2) is rotatably arranged inside the tank body (1) through a pair of second bearings. One end of the output shaft of the second motor (4.1) is fixedly connected to one end of the rotating shaft (4.2).
7. An efficient shaft high-speed stirring and homogenizing machine according to claim 6, characterized in that: A partition plate is fixedly arranged inside the tank body (1). The pair of rotating shafts (2.3) rotatably penetrate through the partition plate. A through hole two for the rotating shaft (2.3) to rotatably penetrate through is arranged on the partition plate. Several feed ports are arranged at the top of the tank body (1), and a discharge port is arranged at the bottom of the tank body (1).