Homogenizer with good stirring effect
By designing multiple shear and stirring structures in the homogenizer and combining temperature adjustment, the problem of poor shearing effect of the existing homogenizer is solved, and efficient material mixing and stirring effects are achieved.
Patent Information
- Application Number
- CN202421618629.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-10
AI Technical Summary
During the shearing process of existing homogenizers, the material is easily passed through when the actuator gap and the stator gap overlap, and the shearing effect is poor, resulting in a reduced stirring efficiency and requires multiple shear mixing.
The material was sheared and mixed multiple times by two sets of movers and stators, combined with the design of impact blocks, shear strips, stirring blades and spiral blades, and sheared multiple times by driving the turntable and the mover, and then stirred and mix in the flange tube, and adjust the temperature by adjusting the components to adjust the viscosity of the material.
It improves the shearing effect and mixing degree of materials, enhances the stirring efficiency, and optimizes the mixing effect of materials through temperature adjustment.
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Figure CN223127869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of homogenizers, in particular to a homogenizer with good stirring effect. Background Technique
[0002] Paper-making aids play an important role in the paper-making industry. They can improve the quality of paper, increase production efficiency, and enhance certain properties of paper. As an industrial equipment, the homogenizer plays an important role in the production process of paper-making aids. Through the precise cooperation of the rotor and stator, the homogenizer uses comprehensive effects such as shearing, friction, and centrifugal extrusion to refine and mix the paper-making aid materials.
[0003] When the existing homogenizers are in use, most of them mix the materials by the rotation of a single set of rotors and stators, and then re-enter the sheared and mixed materials into the internal of the bin. The shearing process is relatively fast, and some materials are likely to pass through the space when the gaps between the rotors and the stators overlap, resulting in poor shearing effect. It is necessary to shear and mix the materials multiple times, leading to a reduction in the stirring efficiency of the materials. Content of the Utility Model
[0004] The purpose of the utility model is to provide a homogenizer with good stirring effect to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A homogenizer with good stirring effect includes a motor and a stirring bin fixed on one side of the motor. One end of the stirring bin is fixedly installed with an end cover. A shearing component is movably arranged inside the stirring bin. The shearing component includes a turntable rotatably connected inside the stirring bin. One side surface of the turntable is fixedly installed with a first rotor, and outside one side surface of the turntable is fixedly installed with a second rotor. One side surface of the end cover is fixedly installed with a first stator, and outside one side surface of the end cover is fixedly installed with a second stator. The outer surface of the stirring bin is fixedly communicated with a flange water outlet pipe. One end of the flange water outlet pipe is connected with a mixing component. The mixing component includes a flange pipe, and a plurality of spiral blades are equidistantly fixedly installed on the inner surface of the flange pipe.
[0007] Furthermore: The output end of the motor penetrates the stirring bin and is fixedly connected with the turntable. An impact block is fixedly installed at the center of one side surface of the turntable, and a plurality of shearing bars are equidistantly fixedly installed on the outer surface of the impact block.
[0008] Furthermore: A plurality of first stirring blades are equiangularly fixedly installed between the first rotor and the second rotor on one side surface of the turntable, and a plurality of square convex blocks are equidistantly fixedly installed on the surface of the first stirring blades facing the turntable.
[0009] Furthermore, the flange pipe and the flange water outlet pipe are connected by bolts, and nuts are screwed and connected on the outer sides of the bolts.
[0010] Furthermore, a fixing frame is fixedly installed on the inner surface of the flange pipe, a sealing bearing is fixedly installed on the inner surface of the fixing frame, and a No. 2 stirring blade is fixedly installed on the inner ring of the sealing bearing.
[0011] Furthermore, an adjustment component is fixedly installed on one side of the end cover, and the adjustment component includes a U-shaped tube located inside the first stator and the second stator, and the U-shaped tube passes through the end cover, and both ends of the two U-shaped tubes at the same angle are fixedly connected by a three-way tube.
[0012] Preferably, the plurality of three-way pipes are fixedly connected to the two annular pipes respectively, and connecting pipes are fixedly embedded and installed on the outer surfaces of the two annular pipes.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The motor drives the turntable, No. 1 mover, No. 2 mover and No. 1 stirring blade to rotate. The material first rushes to the impact block and multiple shear bars and is initially sheared. Then, it is sheared for the second time by the No. 1 mover and the No. 1 stator and discharged to the No. 1 stirring blade. The No. 1 stirring blade rotates, which gives the material a rotational extrusion force, causing the material to hit the square convex block. Under the impact, it is sheared again, and finally sheared by the No. 2 mover and the No. 2 stator and transported to the inside of the flange pipe. Thus, the material is sheared and mixed multiple times by two sets of movers and stators. When the material passes through the mixing bin once, the shearing effect on the material is improved, which facilitates the mixing of the material.
[0015] 2. After the material enters the flange pipe, it impacts the No. 2 stirring blade, causing the No. 2 stirring blade to rotate, stirring the material to rotate and flow in the flange pipe. The rotating material hits multiple spiral blades, causing the water flow to mix chaotically under the action of impact force and resistance, thereby stirring and mixing the sheared material through the mixing component, increasing the mixing degree between the materials, and improving the stirring efficiency and stirring effect of the materials.
[0016] 3. By connecting the connecting pipe to hot circulating water or cold circulating water, hot water or cold water continuously flows through the inside of the U-shaped tube to heat or cool stator No. 1 and stator No. 2, and adjust the temperature inside the mixing chamber, thereby adjusting the viscosity of the material by adjusting the temperature of the material, and then adjusting the mixing effect of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall split structure in the utility model;
[0019] Figure 3 It is a schematic structural diagram of the mover and stator in the present utility model;
[0020] Figure 4 It is a schematic vertical sectional structure diagram of the stirring bin in the present utility model;
[0021] Figure 5 It is a schematic structural diagram of the mixing assembly in the present utility model.
[0022] In the figure: 1, motor; 101, stirring bin; 102, end cover; 103, flange water outlet pipe; 2, shearing assembly; 201, turntable; 202, first mover; 203, second mover; 204, impact block; 205, shearing strip; 206, first stirring blade; 3, adjusting assembly; 301, first stator; 302, second stator; 303, U-shaped pipe; 304, annular pipe; 305, three-way pipe; 306, connecting pipe; 4, mixing assembly; 401, flange pipe; 402, bolt; 403, spiral blade; 404, fixing bracket; 405, sealing bearing; 406, second stirring blade. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1 to 5 , in the embodiment of the present utility model, a homogenizer with good stirring effect includes a motor 1 and a stirring bin 101 fixed on one side of the motor 1. An end cover 102 is fixedly installed at one end of the stirring bin 101. A shearing assembly 2 is movably arranged inside the stirring bin 101. The shearing assembly 2 includes a turntable 201 rotatably connected inside the stirring bin 101. A first mover 202 is fixedly installed on one side surface of the turntable 201. A second mover 203 is fixedly installed outside one side surface of the turntable 201. A first stator 301 is fixedly installed on one side surface of the end cover 102. A second stator 302 is fixedly installed outside one side surface of the end cover 102. A flange water outlet pipe 103 is fixedly communicated with the outer surface of the stirring bin 101. One end of the flange water outlet pipe 103 is connected to a mixing assembly 4. The mixing assembly 4 includes a flange pipe 401, and a plurality of spiral blades 403 are equidistantly fixedly installed on the inner surface of the flange pipe 401.
[0025] Specifically, the material is input from the water inlet pipe on one side of the end cover 102, homogenized and dispersed under multiple shearing of the shearing component 2, and then discharged from the mixing chamber 101 into the mixing component 4 to be stirred and mixed again.
[0026] Embodiment 1
[0027] like Figures 1 - 4 As shown, in the present embodiment, the output end of the motor 1 passes through the mixing chamber 101 and is fixedly connected to the turntable 201, a collision block 204 is fixedly installed at the center of the surface of one side of the turntable 201, and a plurality of shear strips 205 are fixedly installed at equal intervals on the outer surface of the collision block 204; a plurality of number one mixing blades 206 are fixedly installed at equal angles on the surface of one side of the turntable 201 between the number one mover 202 and the number two mover 203, and a plurality of square protrusions are fixedly installed at equal intervals on the surface of the number one mixing blade 206 facing the turntable 201.
[0028] In this embodiment, the motor 1 runs, driving the turntable 201 to rotate, causing the No. 1 mover 202, the No. 2 mover 203 and the No. 1 stirring blade 206 to rotate. The material first rushes to the impact block 204 and multiple shear strips 205, is initially sheared, and then is sheared for the second time by the No. 1 mover 202 and the No. 1 stator 301, and is discharged to the No. 1 stirring blade 206. The No. 1 stirring blade 206 rotates, which will give the material a rotational squeezing force, causing the material to hit the square protrusion, and under the impact, it is sheared again, and finally sheared by the No. 2 mover 203 and the No. 2 stator 302 and transported to the inside of the flange pipe 401, so that the material is sheared and mixed multiple times by two groups of movers and stators. When the material passes through the inside of the mixing bin 101 once, the shearing effect on the material is improved, which facilitates the mixing of the material.
[0029] like Figure 1 and Figure 5 As shown, in this embodiment, the flange pipe 401 and the flange outlet pipe 103 are connected by bolts 402, and a nut is screwed on the outer side of the bolt 402; a fixing frame 404 is fixedly installed on the inner surface of the flange pipe 401, and a sealing bearing 405 is fixedly installed on the inner surface of the fixing frame 404, and a No. 2 stirring blade 406 is fixedly installed on the inner ring of the sealing bearing 405.
[0030] In specific implementation, after the material enters the flange pipe 401, it impacts the No. 2 stirring blade 406, causing the No. 2 stirring blade 406 to rotate, stirring the material to rotate and flow in the flange pipe 401. The rotating material hits multiple spiral blades 403, and the water flow is chaotically mixed under the action of impact force and resistance, so that the sheared material is stirred and mixed through the mixing component 4, increasing the mixing degree between the materials, and improving the stirring efficiency and stirring effect of the materials.
[0031] Embodiment 2
[0032] On the basis of the first embodiment, in order to make up for the problem in the first embodiment that it is not convenient to adjust the mixing effect by adjusting the temperature inside the mixing bin 101.
[0033] As Figure 4 shown, in this embodiment, an adjusting component 3 is fixedly installed on one side of the end cover 102. The adjusting component 3 includes a U-shaped pipe 303 located inside the first stator 301 and the second stator 302, and the U-shaped pipe 303 penetrates through the end cover 102. Both ends of two U-shaped pipes 303 at the same angle are fixedly communicated through a three-way pipe 305; a plurality of three-way pipes 305 are respectively fixedly communicated with two annular pipes 304, and connecting pipes 306 are fixedly embedded on the outer surfaces of the two annular pipes 304.
[0034] During specific implementation, by connecting the connecting pipe 306 to an external hot circulating water or cold circulating water, the hot water or cold water continuously flows through the inside of the U-shaped pipe 303 to heat or cool the first stator 301 and the second stator 302, adjust the temperature inside the mixing bin 101, and thus adjust the viscosity of the material by adjusting the temperature of the material, and further adjust the mixing effect of the material.
[0035] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0036] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A homogenizer with good stirring effect, comprising a motor (1) and a stirring chamber (101) fixed on one side of the motor (1), characterized in that, One end of the mixing bin (101) is fixedly installed with an end cover (102). A shearing assembly (2) is movably arranged inside the mixing bin (101). The shearing assembly (2) includes a turntable (201) rotatably connected inside the mixing bin (101). A first mover (202) is fixedly installed on one side surface of the turntable (201). A second mover (203) is fixedly installed outside one side surface of the turntable (201). A first stator (301) is fixedly installed on one side surface of the end cover (102). A second stator (302) is fixedly installed outside one side surface of the end cover (102). A flange water outlet pipe (103) is fixedly communicated with the outer surface of the mixing bin (101). One end of the flange water outlet pipe (103) is connected to a mixing assembly (4). The mixing assembly (4) includes a flange pipe (401). A plurality of spiral blades (403) are fixedly installed at equal intervals on the inner side surface of the flange pipe (401).
2. The homogenizer with good stirring effect according to claim 1, wherein The output end of the motor (1) penetrates through the mixing bin (101) and is fixedly connected to the turntable (201). An impact block (204) is fixedly installed at the center of one side surface of the turntable (201). A plurality of shearing bars (205) are fixedly installed at equal intervals on the outer side surface of the impact block (204).
3. The homogenizer with good stirring effect according to claim 1, characterized in that, A plurality of first stirring blades (206) are fixedly installed at equal angles between the first mover (202) and the second mover (203) on one side surface of the turntable (201). A plurality of square convex blocks are fixedly installed at equal intervals on the surface of the first stirring blade (206) facing the turntable (201).
4. A homogenizer with good stirring effect according to claim 1, characterized in that, The flange pipe (401) and the flange water outlet pipe (103) are connected by bolts (402). Nuts are screwed on the outside of the bolts (402).
5. A homogenizer with good stirring effect according to claim 1, characterized in that, A fixing frame (404) is fixedly installed on the inner side surface of the flange pipe (401). A sealing bearing (405) is fixedly installed on the inner side surface of the fixing frame (404). A second stirring blade (406) is fixedly installed on the inner ring of the sealing bearing (405).
6. The homogenizer with good stirring effect according to claim 1, wherein An adjusting assembly (3) is fixedly installed on one side of the end cover (102). The adjusting assembly (3) includes a U-shaped pipe (303) located inside the first stator (301) and the second stator (302), and the U-shaped pipe (303) penetrates through the end cover (102). Both ends of two U-shaped pipes (303) at the same angle are fixedly communicated through a tee pipe (305).
7. The homogenizer with good stirring effect according to claim 6, characterized in that, A plurality of the tee pipes (305) are respectively fixedly communicated with two annular pipes (304). Connecting pipes (306) are fixedly embedded on the outer side surfaces of the two annular pipes (304).