Device for crushing diethylamine hydrochloride raw material from raw material barrel

Through the hydraulic thruster and crushing mechanism, the diethylamine hydrochloride raw materials in the crushing barrel are automatically solved, and the problem of low manual crushing efficiency and impurities mixing is achieved, achieving an efficient and quality-assured crushing process.

CN223128228UActive Publication Date: 2025-07-22HUBEI LEIYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422176393.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-22
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

In the prior art, diethylamine hydrochloride is easily bonded into a block in the barrel, has low artificial crushing efficiency, high labor intensity, and is easy to mix impurities, affecting the quality of the raw material.

Method used

The hydraulic propeller is used to push the barrel forward slowly along the rails, and the diethylamine hydrochloride raw material bonded to the barrel is crushed by a crushing mechanism, and the crushing teeth are driven by the motor to crush it. The crushed powder is directly loaded into the powder box to avoid human operation.

Benefits of technology

It improves crushing efficiency, reduces the number of operators, ensures the quality of raw materials, avoids the inclusion of impurities, improves the working environment, has a reasonable structural design and a high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for crushing a diethylamine hydrochloride raw material from a raw material barrel. In the device, a steel rail is arranged on the ground, one end of the steel rail is provided with an operation table and a hydraulic propelling mechanism, the other end of the steel rail is provided with a crushing mechanism, the steel rail is provided with a rear limiting stopper and a front limiting stopper, a charging basket fixing belt and a hasp are installed on a charging basket frame, and a hook seat is installed on a frame at the end, close to the front limiting stopper, of the charging basket frame. Rollers are installed at the bottom of the charging basket frame and make contact with the steel rail, a fluted disc is installed at the end of the rotating shaft, crushing teeth are fixedly installed on the fluted disc, the other end of the rotating shaft is connected with the speed reducer through a coupler, and the powder box is connected with the hook base in a hung mode through a hook. According to the device, the hydraulic propeller is controlled by the operating platform to push the charging basket frame and the charging basket to slowly move forwards along the steel rails, raw materials bonded in the charging basket are crushed by utilizing the crushing mechanism, the structural design is reasonable, the automation degree is high, the operation is simple and convenient, the working efficiency is improved, and the quality of the crushed raw materials is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of mechatronics, and particularly relates to a device for crushing diethylamine hydrochloride raw materials in a raw material barrel. Background Art

[0002] Diethylamine hydrochloride is generally shipped in a material barrel. The height of the material barrel is 1.2 meters, and the raw materials contained in the barrel are 250 kilograms. Since diethylamine hydrochloride is easily bonded into a solid block at normal temperature and is bonded to the material barrel to form an integral body, it is extremely difficult to take out the raw materials from the material barrel. At present, the method of taking out diethylamine hydrochloride raw materials from the material barrel is to use a steel bar and a hammer as tools manually. The hammer strikes the steel bar and the raw materials to break the raw materials bonded in the material barrel, and then pour out the broken raw materials from the material barrel. Since the degree of fragmentation of the raw materials during hammering varies, secondary crushing is required to meet the process requirements. This operation method requires a large number of operators, has a high labor intensity, has a large amount of raw material residue in the material barrel, requires a large crushing site, has low efficiency in the crushing work, and is prone to mixing other impurities during crushing, which greatly affects the quality of the raw materials. Therefore, the technical personnel of this application provide a device for crushing diethylamine hydrochloride raw materials in a raw material barrel. Summary of the Invention

[0003] The purpose of the utility model is to provide a device for crushing diethylamine hydrochloride raw materials in a raw material barrel. The technical problem to be solved by the utility model is: using a hydraulic pusher to push the material barrel rack and the material barrel to move slowly along the rail, and crushing the diethylamine hydrochloride raw materials bonded in the material barrel through a crushing mechanism; effectively solving the technical problems that the agglomerated materials in the raw material barrel cannot be poured out for use and impurities are mixed in during the crushing process.

[0004] To achieve the above purpose, the technical solution of the utility model is as follows:

[0005] A device for crushing diethylamine hydrochloride raw materials in a raw material barrel includes: an operating table, a material barrel fixing belt, a buckle, a front stopper, a powder box, rollers, a material barrel rack, a rail, a rear stopper, a hook seat, a hook, a connecting rod, a hydraulic propulsion mechanism, and a crushing mechanism. The hydraulic propulsion mechanism includes: a hydraulic pusher, a telescopic rod, and a push plate. The crushing mechanism includes: crushing teeth, a tooth disc, a rotating shaft, a reducer, a motor, and a mounting seat. In the device, a rail is arranged on the ground. One end of the rail is provided with an operating table and a hydraulic propulsion mechanism, and the other end is provided with a crushing mechanism. A rear stopper is arranged on the rail near the operating table end, and a front stopper is arranged on the rail near the crushing mechanism end. A material barrel fixing belt is installed on the material barrel rack, a buckle is installed on the material barrel fixing belt, a hook seat is installed on the frame of the material barrel rack near the front stopper end, and rollers are installed at the bottom of the material barrel rack. The rollers are in contact with the rail.

[0006] In the device, at least one telescopic rod is installed at one end of the hydraulic thruster, and the push plate is fixedly installed at the end of each telescopic rod.

[0007] In the device, the speed reducer and the motor of the crushing mechanism are respectively fixedly installed on the mounting seat. The output shaft of the motor is connected to the speed reducer. A toothed disc is installed at the end of the rotating shaft, and crushing teeth are fixedly installed on the toothed disc. The other end of the rotating shaft is connected to the speed reducer through a coupling.

[0008] At the end of the powder box in the device, a connecting rod is fixedly installed, and a hook is fixedly installed at the end of the connecting rod. The hook is hung on the hook seat on the bucket rack.

[0009] The hydraulic thruster and the motor in the device are respectively connected to the electronic control unit in the operation console by wires.

[0010] The hydraulic thruster involved in the device includes a hydraulic pump and hydraulic pipelines. The motor, the speed reducer, the front limit switch, and the rear limit switch are all mature products in the prior art.

[0011] Compared with the prior art, the positive effects of the present utility model are as follows:

[0012] 1. The device controls the hydraulic thruster through the operation console to push the bucket rack and the bucket to move slowly along the rail, and uses the crushing mechanism to crush the diethylamine hydrochloride raw material adhered in the bucket.

[0013] 2. The device drives the speed reducer, the rotating shaft, the toothed disc and the crushing teeth to rotate through the motor, crushes the diethylamine hydrochloride raw material in the raw material bucket, and uses the front limit switch and the rear limit switch to control its stroke.

[0014] 3. The powder box hung on the bucket rack moves together with the bucket rack in the device to transport the crushed diethylamine hydrochloride powder, avoiding the situation of artificial mixing of impurities.

[0015] 4. The device reduces the number of operators, improves work efficiency, ensures the quality of the crushed raw materials, and at the same time improves the working environment of the workshop.

[0016] 5. The device has a reasonable structural design, high automation degree, simple and convenient operation, and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] For the sake of more clearly explaining the drawings required for the implementation of the technology of the present utility model, a brief introduction is made below. The drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained according to the provided drawings.

[0018] The structures, scales, sizes, etc. of the drawings shown in this specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the implementation conditions of the present utility model. Any modification of the structure, change of the proportional relationship, or adjustment of the size should still fall within the scope covered by the technical content disclosed in the present utility model without affecting the effects that can be produced by the technology of the present utility model and the purposes that can be achieved.

[0019] Figure 1 , the front view structural schematic diagram of the device for crushing diethylamine hydrochloride raw materials;

[0020] Figure 2 , for Figure 1 the partial enlarged structural schematic diagram in;

[0021] Figure 3 , the connection block diagram of the electrical appliances, hydraulic components and operation console in the device.

[0022] In the figure: 1, operation console; 2, hydraulic thruster; 3, telescopic rod; 4, push plate; 5, bucket fixing belt; 6, bucket; 7, buckle; 8, crushing teeth; 9, tooth disc; 10, rotating shaft; 11, speed reducer; 12, motor; 13, mounting seat; 14, front limiter; 15, powder box; 16, roller; 17, bucket rack; 18, rail; 19, rear limiter; 20, hook seat; 21, hook; 22, connecting rod. Specific embodiments

[0023] The technical solutions of the present utility model will be further clearly and completely described below in conjunction with the drawings. The following specific embodiments are only used for further illustration of the present application and should not be construed as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application according to the above application content.

[0024] Refer to the attached Figures 1-3 , for the connection and installation of the device, the rail 18 is arranged on the ground, the operation console 1 and the hydraulic propulsion mechanism are arranged at one end of the rail 18, and the crushing mechanism is arranged at the other end of the rail 18. The rear limiter 19 is installed on the rail 18 at the end close to the operation console 1, and the front limiter 14 is installed on the rail 18 at the end close to the crushing mechanism. The distance between the front limiter 14 and the rear limiter 19 is 1.2 - 1.3 meters. The bucket fixing belt 5 is fixedly installed on the bucket rack 17, the buckle 7 is installed on the bucket fixing belt 5, the hook seat 20 is fixedly installed on the frame of the bucket rack 17 at the end close to the front limiter 14, and the roller 16 is installed at the bottom of the bucket rack 17. The roller 16 is in contact with the rail 18.

[0025] Install at least one telescopic rod 3 at one end of the hydraulic thruster 2, and the push plate 4 is fixedly installed at the end of each telescopic rod 3.

[0026] The speed reducer 11 and the motor 12 are respectively fixedly installed on the mounting base 13. The output shaft of the motor 12 is connected to the speed reducer 11. The crushing teeth 8 are fixedly installed on the gear disk 9. The gear disk 9 is installed at the end of the rotating shaft 10. The other end of the rotating shaft 10 is connected to the speed reducer 11 through a coupling.

[0027] The connecting rod 22 is fixedly installed at the end of the powder box 15. The hook 21 is fixedly installed at the end of the connecting rod 22. The hook 21 is hooked to the hook seat 20 on the bucket rack 17.

[0028] The hydraulic thruster 2 and the motor 12 in the device are respectively connected to the electronic control unit in the operating platform 1 by wires.

[0029] Before use, for the preparatory work, the process parameters of the hydraulic thruster 2 and the motor 12 are respectively input into the electronic control unit in the operating platform 1. The bucket 6 is placed on the bucket rack 17 and fixed with the bucket fixing belt 5. At the same time, it is fastened with the buckle 7 to make the bucket 6 and the bucket rack 17 an integral whole. The hook 21 at the end of the powder box 15 is hooked into the hook seat 20 on the bucket rack 17 so that the powder box 15 can move together with the bucket rack 17. The operator moves the bucket rack 17 towards the hydraulic thruster 2. The bucket rack 17 is driven by the rollers 16 and moves along the rail 18 to the rear stopper 19.

[0030] After the above preparatory work is completed, the operator issues an instruction through the electronic control unit in the operating platform 1 to start the hydraulic thruster 2. The telescopic rod 3 on the hydraulic thruster 2 extends forward, so that the push plate 4 at the end of the telescopic rod 3 contacts the bottom of the bucket 6. The hydraulic thruster 2 drives the bucket rack 17 and the bucket 6 to move along the rail 18 through the telescopic rod 3 and the push plate 4, so that the bucket mouth of the bucket 6 contacts the crushing teeth 8. The operator starts the motor 12. The output shaft of the motor 12 drives the speed reducer 11. The transmission shaft of the speed reducer 11 drives the rotating shaft 10 to rotate. The rotating shaft 10 drives the gear disk 9 and the crushing teeth 8 installed at the end to rotate. The crushing teeth 8 crush the raw material of diethylamine hydrochloride in the bucket 6 through rotation. The crushed diethylamine hydrochloride powder flows out along the gaps around the gear disk 9. The flowing powder falls into the powder box 15. At the same time, the hydraulic thruster 2 slowly pushes the telescopic rod 3 and the push plate 4 forward, so that the gear disk 9 and the crushing teeth 8 continuously penetrate into the bucket 6 to continuously perform the crushing operation on the raw material in the bucket 6. Until the rollers 16 on the bucket rack 17 touch the front stopper 14, the front stopper 14 sends a signal to the operating platform 1. After receiving the signal, the operating platform 1 stops the propulsion of the hydraulic thruster 2, and the telescopic rod 3 drives the push plate 4 to retract to the initial position. Since the stroke has been set, when the hydraulic thruster 2 stops propulsion, the raw material in the bucket 6 has been crushed.

[0031] After the raw materials in the hopper 6 are crushed, the operator moves the hopper rack 17 and the empty hopper 6 along the steel rail 18 to the rear stopper 19, opens the buckle 7, disengages the bundling of the hopper fixing strap 5 on the hopper 6, removes the empty hopper 6 from the hopper rack 17, replaces it with a new raw material hopper, and then fixes the hopper 6 through the hopper fixing strap 5 and the buckle 7. Repeat the above pushing and crushing operations.

[0032] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the technical essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. An apparatus for crushing diethylamine hydrochloride raw materials from a raw material barrel, comprising: Operating platform (1), barrel fixing belt (5), buckle (7), front stopper (14), powder box (15), roller (16), barrel rack (17), rail (18), rear stopper (19), hook seat (20), hook (21), connecting rod (22), hydraulic propulsion mechanism, crushing mechanism. The hydraulic propulsion mechanism includes: hydraulic propeller (2), telescopic rod (3), push plate (4). The crushing mechanism includes: crushing teeth (8), tooth disc (9), rotating shaft (10), speed reducer (11), motor (12), mounting seat (13). It is characterized in that: a rail (18) is provided on the ground in the device. One end of the rail (18) is provided with an operating platform (1) and a hydraulic propulsion mechanism, and the other end is provided with a crushing mechanism. A rear stopper (19) is provided on the rail (18) at the end close to the operating platform (1), and a front stopper (14) is provided on the rail (18) at the end close to the crushing mechanism. A barrel fixing belt (5) is installed on the barrel rack (17), a buckle (7) is installed on the barrel fixing belt (5), a hook seat (20) is installed on the frame of the barrel rack (17) at the end close to the front stopper (14), rollers (16) are installed at the bottom of the barrel rack (17), and the rollers (16) are in contact with the rail (18).

2. The device for crushing diethylamine hydrochloride raw materials from a raw material barrel according to claim 1, wherein: At least one telescopic rod (3) is installed at one end of the hydraulic propeller (2) of the hydraulic propulsion mechanism, and the push plate (4) is fixedly installed at the end of each telescopic rod (3).

3. The device for crushing diethylamine hydrochloride raw materials from a raw material barrel according to claim 1, characterized in that: The speed reducer (11) and the motor (12) of the crushing mechanism are respectively fixedly installed on the mounting seat (13). The output shaft of the motor (12) is connected to the speed reducer (11). A tooth disc (9) is installed at the end of the rotating shaft (10), and crushing teeth (8) are fixedly installed on the tooth disc (9). The other end of the rotating shaft (10) is connected to the speed reducer (11) through a coupling.

4. The device for crushing the diethylamine hydrochloride raw material from the raw material barrel according to claim 1, wherein: A connecting rod (22) is fixedly installed at the end of the powder box (15), a hook (21) is fixedly installed at the end of the connecting rod (22), and the hook (21) is hung on the hook seat (20) on the barrel rack (17).

5. The device for crushing diethylamine hydrochloride raw materials from a raw material barrel according to claim 1, characterized in that: The hydraulic propeller (2) and the motor (12) in the device are respectively connected to the electronic control unit in the operating platform (1) by wires.