Aluminum foil heat sealing detection device
By designing an aluminum foil heat seal detection device, using infrared thermal imager and cylinder system to conduct sealing detection and sorting of aluminum foil bags, the detection problem of heat sealing defective products of aluminum foil bags is solved, efficient removal of defective products is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202422243577.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-13
AI Technical Summary
In the prior art, aluminum foil bags are prone to incomplete sealing when heat sealed, which makes it difficult for defective products to be tested and removed in a timely manner.
An aluminum foil heat seal detection device is designed to convey materials using a conveyor belt and detect sealing properties through an infrared thermal imager. The qualified products are retracted from the telescopic cylinder, and the non-qualified products are rotated by the rotating cylinder by 90° and are flanked by the guide plate to the waste hopper to achieve rapid sorting.
It improves the efficiency and accuracy of sealing detection of aluminum foil bags, ensures that defective products are removed in time, and improves product quality.
Smart Images

Figure CN223128672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum foil heat sealing, and particularly relates to an aluminum foil heat sealing detection device. Background Art
[0002] Aluminum foil bags have good barrier properties. Cosmetics are often filled into aluminum foil bags, and the openings of the aluminum foil bags are heat-sealed, so as to effectively block substances such as oxygen, moisture, or bacteria in the outside world, greatly improving the storage period of cosmetics. However, during heat sealing, due to problems such as uneven heating or the formation of superpositions at the openings of aluminum foil bags, the phenomenon of incomplete sealing may occur. Therefore, after heat sealing, it is necessary to detect its sealing performance, remove defective products, and improve the outgoing quality of products. Summary of the Utility Model
[0003] The purpose of the utility model is to solve the problems of detection and removal of products with poor sealing performance existing in the prior art.
[0004] To achieve the above purpose, the utility model can be realized by the following technical solutions: An aluminum foil heat sealing detection device, comprising:
[0005] A support frame, on which a conveying unit is symmetrically arranged. The conveying unit includes a first support, a second support, and a conveyor belt arranged between the first support and the second support. Guide plates are arranged on both the first support and the second support;
[0006] A transmission unit, which is arranged on the support frame and is matched with the conveyor belt;
[0007] A sorting unit, which is arranged on the guide plate. The sorting unit includes a support block, a rotary cylinder, a rotating plate, and limiting rods symmetrically arranged on the rotating plate. An infrared thermal imager is arranged on one side of the rotating plate, and a telescopic cylinder is slidably arranged on the other side. The rotary cylinder is arranged on the support block and is matched with the rotating plate.
[0008] In an embodiment of the utility model, a chute is formed on the rotating plate, a spring for pulling back the telescopic cylinder is arranged in the chute, and contact switches matched with the telescopic cylinder are arranged on both sides of the chute.
[0009] In an embodiment of the utility model, a third support is clamped between the support frames, and a second screw rod threadedly connected with the second support is rotatably arranged on the third support;
[0010] Driving rollers rotating on the first support are symmetrically arranged on the conveying unit, and the second support slides on the driving rollers.
[0011] In an embodiment of the present utility model, an adjusting wheel is provided on the second screw rod.
[0012] In an embodiment of the present utility model, a motor is provided on the support frame, a rotating shaft is provided at the output end of the motor, synchronous wheels are symmetrically provided on both the rotating shaft and the driving roller, and a conveyor belt is provided between the synchronous wheels.
[0013] In an embodiment of the present utility model, a first screw rod is rotatably provided on the support frame, guiding blocks are symmetrically threadedly connected to the first screw rod, and a tensioning rod adapted to the conveyor belt is provided on the guiding blocks.
[0014] In an embodiment of the present utility model, a waste hopper is provided on the first support and the second support, and an arc-shaped baffle is provided between the waste hopper and the guiding plate.
[0015] In an embodiment of the present utility model, a square opening is provided on the guiding plate, and the sorting unit is located on the square opening.
[0016] In an embodiment of the present utility model, a friction wheel is provided at the square opening of the guiding plate.
[0017] Compared with the prior art, the advantages of the present application are as follows: By using the sorting unit, the materials are conveyed through the conveyor belt. When the materials come into contact with the telescopic cylinder, the infrared thermal imager is activated to detect the sealing performance of the materials. If qualified, the telescopic cylinder retracts and the materials are normally conveyed; if unqualified, the rotary cylinder rotates 90° to make the materials fit the guiding plate for conveying, thereby quickly detecting and sorting the materials, and improving the effect of material detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the overall structural schematic diagram;
[0019] Figure 2 is the overall schematic diagram of the support block in the sorting unit with a half-section view;
[0020] Figure 3 is Figure 2 the enlarged view of part A in
[0021] Figure 4 is the exploded structural schematic diagram of the transmission unit;
[0022] Figure 5 is the overall planar schematic diagram with the first support removed.
[0023] Description of the reference numerals:
[0024] 1. Driving roller; 2. Conveying unit; 21. First bracket; 22. Second bracket; 23. Arc-shaped baffle; 24. Conveyor belt; 25. Synchronous pulley; 3. Sorting unit; 31. Infrared thermal imager; 32. Rotary cylinder; 33. Support block; 34. Limit rod; 35. Rotating plate; 36. Contact switch; 38. Spring; 39. Telescopic cylinder; 4. Scrap hopper; 5. Support frame; 6. Transmission unit; 62. Guide block; 63. First screw; 64. Motor; 641. Rotating shaft; 65. Third bracket; 66. Second screw; 67. Adjusting wheel; 7. Guide plate; 71. Square opening; 72. Friction wheel. Detailed implementation manners
[0025] The following are specific embodiments of the present utility model and in combination with the accompanying drawings, the technical solutions of the present utility model will be further described.
[0026] As Figures 1-5 shown, an aluminum foil heat seal detection device includes:
[0027] A support frame 5, on which a conveying unit 2 is symmetrically arranged. The conveying unit 2 includes a first bracket 21, a second bracket 22, and a conveyor belt 24 arranged between the first bracket and the second bracket 22. Guide plates 7 are arranged on both the first bracket 21 and the second bracket 22;
[0028] A transmission unit 6, which is arranged on the support frame 5 and cooperates with the conveyor belt 24;
[0029] A sorting unit 3, which is arranged on the guide plate 7. The sorting unit 3 includes a support block 33, a rotary cylinder 32, a rotating plate 35, and limit rods 34 symmetrically arranged on the rotating plate 35. An infrared thermal imager 31 is arranged on one side of the rotating plate 35, and a telescopic cylinder 39 is slidably arranged on the other side thereof. The rotary cylinder 32 is arranged on the support block 33 and cooperates with the rotating plate 35.
[0030] Specifically, the material is a packaging product made of aluminum foil. The material is placed vertically on the conveyor belt 24 for conveying until it contacts the output rod of the output cylinder. The infrared thermal imager 31 is used to detect the sealing performance of the material. If it is qualified, a signal will be sent to the telescopic cylinder 39 to retract its output rod, so that the material is conveyed to the packaging process along the F end of the conveyor belt 24. When it is unqualified, a signal will be sent to the rotary cylinder 32 to flip the material by 90°, so that the material is horizontally located at the E end of the conveyor belt 24 and conveyed into the scrap hopper 4 for storage (as Figure 2 shown), and one side of the rotating plate 35 refers to Figure 3 the left side, that is, the position of the infrared thermal imager 31, and the other side refers to Figure 3 the right side, that is, the position of the telescopic cylinder 39.
[0031] As a further embodiment provided by the present utility model, a chute is provided on the turnover plate 35, a spring 38 for pulling back the telescopic cylinder 39 is arranged in the chute, and contact switches 36 matched with the telescopic cylinder 39 are arranged on both sides of the chute. When the conveyor belt 24 conveys materials, the materials will contact the output rod of the telescopic cylinder 39. Under the continuous push of the conveyor belt 24, the pushing force is greater than the elastic pulling force of the spring 38, so that the telescopic cylinder 39 disengages from the contact switch 36. At this time, the infrared thermal imager 31 is started to detect the sealing performance of the materials.
[0032] As a further embodiment provided by the present utility model, a third bracket 65 is clamped between the supports 5. A second screw rod 66 threadedly connected with the second bracket 22 is rotatably arranged on the third bracket 65. Driving rollers 1 rotating on the first bracket 21 are symmetrically arranged on the conveying unit 2. The second bracket 22 is located on the driving roller 1 and slides. Rotating the second screw rod 66 to drive the two second brackets 22 to slide relatively or towards each other on the driving roller 1, so as to adjust the distance between the second bracket 22 and the first bracket 21, so that the device can adapt to materials of different sizes, improve the adaptability of the device, and the sorting unit 3 also changes correspondingly with the size of the materials after relative adjustment.
[0033] As a further embodiment provided by the present utility model, an adjusting wheel 67 is arranged on the second screw rod 66. Square grooves are arranged in a circumferential array on the adjusting wheel 67. The square grooves improve the friction with the hand, making the rotation of the adjusting wheel 67 more precise.
[0034] As a further embodiment provided by the present utility model, a motor 64 is arranged on the support 5. A rotating shaft 641 is arranged at the output end of the motor 64. Synchronous wheels 25 are symmetrically arranged on both the rotating shaft 641 and the driving roller 1. A conveyor belt 24 is arranged between the synchronous wheels 25. The model of the motor 64 is: MHMF042L1U2M2. Using the motor 64 as a power source for output, the conveyor belt 24 is driven to move through the synchronous wheels 25.
[0035] As a further embodiment provided by the present utility model, a first screw rod 63 is rotatably arranged on the support 5. Guide blocks 62 are symmetrically threadedly connected to the first screw rod 63. Tension rods matched with the conveyor belt 24 are arranged on the guide blocks 62. Rotating the first screw rod 63 to drive the two guide sliders to slide relatively or towards each other on the support 5, that is, adjusting the distance between the two tension rods, so as to adjust the tension of the conveyor belt 24.
[0036] In the embodiment of the present utility model, waste hoppers 4 are arranged on the first bracket 21 and the second bracket 22. An arc-shaped baffle 23 is arranged between the waste hopper 4 and the guide plate 7. The arc-shaped baffle 23 has the effect of blocking unqualified materials, so that they can better enter the waste hopper 4.
[0037] As a further embodiment provided by the present utility model, a square opening 71 is formed in the guiding plate 7, and the sorting unit 3 is located on the square opening 71. The square opening 71 is provided to enable the rotary cylinder 32 to rotate the material, reducing the obstruction during the rotation of the material.
[0038] As a further embodiment provided by the present utility model, a friction wheel 72 is provided at the square opening 71 of the guiding plate 7. When the rotary cylinder 32 drives the material to flip 90° and fit with the guiding plate 7, the friction wheel 72 improves the conveying effect of the material, enabling it to be better conveyed from the conveyor belt 24 into the waste hopper 4.
[0039] Working principle: Place the material on the conveyor belt 24. Subsequently, the motor 64 operates to drive the synchronous wheel 25 to rotate through the rotating shaft 641, thereby driving the conveyor belt 24 to operate and convey. When the material is conveyed to contact the telescopic cylinder 39, it will cause the telescopic cylinder 39 to disengage from the proximity switch 36. At this time, the infrared thermal imager 31 operates to detect the sealing of the material. When the sealing of the material is qualified, the telescopic cylinder 39 receives a signal and the output rod retracts, enabling the material to be normally conveyed on the conveyor belt 24. The F end of the conveying unit 2 outputs to the subsequent packaging process. When the sealing of the material is unqualified, the rotary cylinder 32 will receive a signal and rotate, causing the material to rotate and fit with the guiding plate 7 for conveying until it is conveyed from the E end into the waste hopper 4 for storage, facilitating the subsequent operation of re-sealing and pressure application, thereby improving the detection effect and efficiency of the material.
[0040] Regarding the technical solution of the present utility model above, in view of the technical problem that the prior art solution is too single, a solution significantly different from the prior art is provided. The parts not involved in the technical solution of the present application are the same as the prior art or can be implemented using the prior art, and will not be elaborated further.
[0041] The technical solutions in the above embodiments have clearly and completely described the content of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
Claims
1. An aluminum foil heat-sealing detection device, characterized in that, Comprising: A support frame, on which conveying units are symmetrically arranged. The conveying unit includes a first support, a second support, and a conveyor belt disposed between the first support and the second support. Guide plates are arranged on both the first support and the second support. A transmission unit, which is arranged on the support frame and cooperates with the conveyor belt. A sorting unit, which is arranged on the guide plate. The sorting unit includes a support block, a rotary cylinder, a rotating plate, and limiting rods symmetrically arranged on the rotating plate. An infrared thermal imager is arranged on one side of the rotating plate, and a telescopic cylinder is slidably arranged on the other side. The rotary cylinder is arranged on the support block and cooperates with the rotating plate.
2. The aluminum foil heat-sealing detection device according to claim 1, characterized in that, A chute is formed on the rotating plate, a spring for pulling back the telescopic cylinder is arranged in the chute, and contact switches cooperating with the telescopic cylinder are arranged on both sides of the chute.
3. The aluminum foil heat seal detection device according to claim 1, characterized in that A third support is clamped between the support frames, and a second screw rod threadedly connected to the second support is rotatably arranged on the third support. Driving rollers rotating on the first support are symmetrically arranged on the conveying unit, and the second support is located where the driving rollers slide.
4. The aluminum foil heat seal detection device according to claim 3, wherein, An adjusting wheel is arranged on the second screw rod.
5. The aluminum foil heat-sealing detection device according to claim 3, characterized in that, A motor is arranged on the support frame, a rotating shaft is arranged at the output end of the motor, synchronous wheels are symmetrically arranged on both the rotating shaft and the driving rollers, and a conveyor belt is arranged between the synchronous wheels.
6. The aluminum foil heat-sealing detection device according to claim 5, characterized in that, A first screw rod is rotatably arranged on the support frame, guide blocks are symmetrically threadedly connected to the first screw rod, and a tension rod cooperating with the conveyor belt is arranged on the guide blocks.
7. An aluminum foil heat seal detection device according to claim 1, characterized in that, Scrap hoppers are arranged on the first support and the second support, and an arc-shaped baffle is arranged between the scrap hopper and the guide plate.
8. The aluminum foil heat-sealing detection device according to claim 1, characterized in that, A square opening is formed on the guide plate, and the sorting unit is located on the square opening.
9. The aluminum foil heat seal detection device according to claim 8, characterized in that, Friction wheels are arranged at the square opening of the guide plate.