Calendaring forming device for aluminum material machining

Abstract

The utility model belongs to the field of aluminum material processing, particularly relates to a calendaring forming device for aluminum material processing, and provides the following scheme aiming at the problems that an existing device cannot adapt to long aluminum materials with different sizes and diameters when in use and calendaring finished aluminum materials cannot be quickly collected and arranged: the calendaring forming device comprises a calendaring machine main body, a control panel is fixedly installed on one side of the calender main body, an extruding machine is fixedly installed on one side of the calender main body, a bracket is fixedly installed on the inner side of the calender main body, an aluminum material is placed on the bracket, and a lifting base is fixedly installed on the inner side of the calender main body; a cooling base is fixedly mounted on one side of the calender main body, and a water tank is fixedly mounted at the top of the cooling base. According to the utility model, aluminum materials with different diameters can be clamped and limited, and extruded and calendered pipes can be rapidly cooled.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum processing, in particular to a calendering and forming device for aluminum processing. Background Art

[0002] Aluminum alloy calendering is a process of processing aluminum alloy blanks several times to make them into aluminum materials of a certain size and shape. The calendering process plays a crucial role in aluminum production, and can improve the strength, hardness, toughness and other properties of aluminum materials. The role of the calendering process is to process aluminum materials to make them more uniform and tough, and to better meet market demands and standards. At present, the aluminum calendering process has become an indispensable important link in the aluminum industry. For irregular or long aluminum materials, the extrusion calendering method needs to be used for processing;

[0003] However, when the existing extrusion calendering device is in use, there are many inconveniences. First of all, when extruding and calendering aluminum materials, it is necessary to clamp the aluminum materials. However, the existing device cannot adapt to aluminum materials with different diameters during use, which brings inconvenience to processing. Secondly, after the existing device completes extrusion calendering, since the aluminum material itself is heated and then generates heat through friction with the mold, the calendered aluminum material cannot be quickly collected and sorted, affecting the overall work efficiency. Summary of the Utility Model

[0004] In order to achieve the above object, the utility model adopts the following technical solutions:

[0005] A calendering and forming device for aluminum processing, including a calender main body, a control panel is fixedly installed on one side of the calender main body, an extruder is fixedly installed on one side of the calender main body, a support is fixedly installed inside the calender main body, an aluminum material is placed on the support, and a calendering die is fixedly installed inside the calender main body; a lifting base is fixedly installed inside the calender main body, a sliding groove is opened on one side of the lifting base, and two limit outer shells are slidably installed inside the sliding groove; a cooling base is fixedly installed on one side of the calender main body, and a water tank is fixedly installed on the top of the cooling base.

[0006] Specifically, limit clips are fixedly installed on one side of the two limit outer shells close to each other, and linkage columns are fixedly installed on one side of the two limit outer shells.

[0007] Specifically, a linkage bracket is fixedly installed inside the calender main body, a linkage disc is rotatably installed on one side of the linkage bracket, two linkage holes are opened on one side of the linkage disc, and the two linkage columns are respectively slidably installed in the corresponding linkage holes. A linkage gear is fixedly sleeved on the outside of the linkage disc, which is convenient for the linkage gear to drive the linkage disc to rotate.

[0008] Specifically, two active brackets are fixedly installed inside the calender main body. On one side of the two active brackets close to each other, the same active gear is rotatably installed. The active gear meshes with the linkage gear. Inside the active bracket on the same side as the linkage bracket among the two active brackets, a motor slot is provided. On the inner wall of one side of the motor slot, an active servo motor is fixedly installed. The output shaft of the active servo motor is connected to the active gear, which facilitates the active servo motor to drive the active gear to rotate.

[0009] Specifically, a water filling head is fixedly installed on the top of the water tank. A partition is fixedly installed inside the water tank. A water pump is fixedly installed on the inner bottom wall of the water tank. A water pump is fixedly installed on the inner bottom wall of the water tank.

[0010] Specifically, one end of the water pump is snap - fitted with a water suction pipe. One end of the water suction pipe is snap - fitted with the inside of the cooling base, which facilitates the water suction pipe to extract the cooling liquid in the cooling base for recycling.

[0011] Specifically, a cross - shaped pipe is fixedly installed inside the cooling base. The top of the cross - shaped pipe is connected to the water pump. A three - way nozzle is fixedly installed at the bottom of the cross - shaped pipe. A plurality of one - way nozzles are fixedly installed at the bottom of the cross - shaped pipe, which facilitates more uniform spraying of the cooling liquid on the aluminum material.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] A calendering and forming device for aluminum material processing according to the present utility model can clamp and limit aluminum materials with different diameters through the device, so as to facilitate the extruder to extrude and calender them, improve the applicability of the device, and improve the quality of the finished product.

[0014] A calendering and forming device for aluminum material processing according to the present utility model can quickly cool the extruded pipe through the added cooling mechanism, enabling the staff to collect and sort it faster, and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three - dimensional structure diagram of a calendering and forming device for aluminum material processing proposed by the present utility model;

[0016] Figure 2 is a three - dimensional structure diagram of the extrusion structure of a calendering and forming device for aluminum material processing proposed by the present utility model;

[0017] Figure 3 is an exploded view of the limiting structure of a calendering and forming device for aluminum material processing proposed by the present utility model;

[0018] Figure 4 Schematic three-dimensional structure diagram of the cooling structure of a calendering and forming device for aluminum processing proposed by the present utility model.

[0019] In the figure: 1, calender main body; 2, control panel; 3, extruder; 4, support; 5, aluminum material; 6, lifting base; 7, limit outer shell; 8, limit clamp; 9, linkage column; 10, linkage disc; 11, linkage bracket; 12, linkage gear; 13, driving gear; 14, driving bracket; 15, driving servo motor; 16, calendering die; 17, cooling base; 18, water tank; 19, water filling head; 20, partition board; 21, water pump; 22, water suction pipe; 23, water pump; 24, cross pipe; 25, three-way nozzle; 26, one-way nozzle. Specific embodiments

[0020] Refer to Figures 1-4 , a calendering and forming device for aluminum processing, including a calender main body 1, a control panel 2 is fixedly installed on one side of the calender main body 1, an extruder 3 is fixedly installed on one side of the calender main body 1, a support 4 is fixedly installed inside the calender main body 1, an aluminum material 5 is placed on the support 4, and a calendering die 16 is fixedly installed inside the calender main body 1; a lifting base 6 is fixedly installed inside the calender main body 1, a sliding groove is opened on one side of the lifting base 6, and two limit outer shells 7 are slidably installed inside the sliding groove; a cooling base 17 is fixedly installed on one side of the calender main body 1, and a water tank 18 is fixedly installed on the top of the cooling base 17.

[0021] In this embodiment, limit clamps 8 are fixedly installed on the sides of the two limit outer shells 7 close to each other, and linkage columns 9 are fixedly installed on one side of each of the two limit outer shells 7.

[0022] In this embodiment, a linkage bracket 11 is fixedly installed inside the calender main body 1, a linkage disc 10 is rotatably installed on one side of the linkage bracket 11, two linkage holes are opened on one side of the linkage disc 10, and the two linkage columns 9 are respectively slidably installed in the corresponding linkage holes. A linkage gear 12 is fixedly sleeved on the outside of the linkage disc 10, facilitating the linkage gear 12 to drive the linkage disc 10 to rotate.

[0023] In this embodiment, two driving brackets 14 are fixedly installed inside the calender main body 1, a same driving gear 13 is rotatably installed on the sides of the two driving brackets 14 close to each other, the driving gear 13 meshes with the linkage gear 12, a motor slot is opened on the inner side of the driving bracket 14 on the same side as the linkage bracket 11 among the two driving brackets 14, a driving servo motor 15 is fixedly installed on the inner wall of one side of the motor slot, and the output shaft of the driving servo motor 15 is connected to the driving gear 13, facilitating the driving servo motor 15 to drive the driving gear 13 to rotate.

[0024] In this embodiment, a water filling head 19 is fixedly installed at the top of the water tank 18, a partition 20 is fixedly installed inside the water tank 18, a water pump 21 is fixedly installed on the inner bottom wall of the water tank 18, and a water pump 23 is fixedly installed on the inner bottom wall of the water tank 18.

[0025] In this embodiment, one end of the water pump 21 is clamped and installed with a water suction pipe 22, and one end of the water suction pipe 22 is clamped with the inside of the cooling base 17, which is convenient for the water suction pipe 22 to pump out the cooling liquid in the cooling base 17 for recycling.

[0026] In this embodiment, a cross pipe 24 is fixedly installed inside the cooling base 17. The top of the cross pipe 24 is connected to the water pump 23. A three-way nozzle 25 is fixedly installed at the bottom of the cross pipe 24, and a plurality of one-way nozzles 26 are fixedly installed at the bottom of the cross pipe 24, which is convenient for spraying the cooling liquid on the aluminum material 5 more evenly.

[0027] Working principle: When processing the aluminum material 5, the staff heats the aluminum material 5, and then places the heated aluminum material 5 on the support 4. The extrusion machine 3 is started through the control panel 2. After the extrusion machine 3 pushes the aluminum material 5 to the designated position, the extrusion machine 3 is paused. At this time, the main servo motor 15 is started through the control panel 2. The main servo motor 15 drives the main gear 13 to rotate. The main gear 13 drives the linkage gear 12 to rotate. The linkage gear 12 drives the linkage disc 10 to rotate. When the linkage disc 10 rotates, the linkage columns 9 in its two linkage holes slide. The two linkage columns 9 slide to drive the corresponding limit outer shells 7 to move. The two limit outer shells 7 approach each other to drive the corresponding limit clips 8 to approach each other to clamp the aluminum material 5. Then the extrusion machine 3 is started again. When clamping, the thrust of the aluminum material 5 by the extrusion machine 3 is greater than the clamping force. Therefore, the aluminum material 5 moves closer to the rolling die 16 under the thrust, and then is extruded and formed through the holes on it. The staff starts the water pump 21 and the water pump 23 while starting the extrusion machine 3 for the second time. At this time, the water pump 23 starts to transport the cooling liquid in the water tank 18 to the three-way nozzle 25 and a plurality of one-way nozzles 26 through the cross pipe 24. At this time, the extruded and formed aluminum material 5 reaches directly below the three-way nozzle 25 and a plurality of one-way nozzles 26, and the cooling liquid is evenly sprayed to cool the aluminum material 5. The excess cooling liquid flows into the slope-shaped groove and is pumped out by the water suction pipe 22 connected to the water pump 21 and returns to the water tank 18 for recycling.

[0028] The technical progress obtained by the present utility model compared with the prior art is that: through the device, the aluminum material 5 with different diameters can be clamped and limited, so as to facilitate the extrusion and rolling of the extrusion machine 3, improve the applicability of the device, improve the quality of the finished product, and can quickly cool the extruded and rolled pipe, so that the staff can collect and sort it faster, improving the work efficiency.

Claims

1. A calendering and forming device for aluminum material processing, characterized in that, Including: A calender main body (1), on one side of the calender main body (1), a control panel (2) is fixedly installed, on one side of the calender main body (1), an extruder (3) is fixedly installed, inside the calender main body (1), a support (4) is fixedly installed, on the support (4), an aluminum material (5) is placed, and inside the calender main body (1), a calender die (16) is fixedly installed; Inside the calender main body (1), a lifting base (6) is fixedly installed, on one side of the lifting base (6), a sliding groove is formed, and two limiting outer shells (7) are slidably installed inside the sliding groove; On one side of the calender main body (1), a cooling base (17) is fixedly installed, and on the top of the cooling base (17), a water tank (18) is fixedly installed.

2. The calendering and forming device for aluminum material processing according to claim 1, characterized in that, On one side of each of the two limiting outer shells (7) close to each other, a limiting clamp (8) is fixedly installed, and on one side of each of the two limiting outer shells (7), a linkage column (9) is fixedly installed.

3. The calendering and forming device for aluminum processing according to claim 2, characterized in that, Inside the calender main body (1), a linkage bracket (11) is fixedly installed, on one side of the linkage bracket (11), a linkage disc (10) is rotatably installed, on one side of the linkage disc (10), two linkage holes are formed, and the two linkage columns (9) are respectively slidably installed in the corresponding linkage holes, and on the outer side of the linkage disc (10), a linkage gear (12) is fixedly sleeved.

4. A calendering and forming device for aluminum processing according to claim 3, characterized in that, Inside the calender main body (1), two driving brackets (14) are fixedly installed, on one side of each of the two driving brackets (14) close to each other, the same driving gear (13) is rotatably installed, the driving gear (13) meshes with the linkage gear (12), inside the driving bracket (14) on the same side as the linkage bracket (11) among the two driving brackets (14), a motor groove is formed, on the inner wall of one side of the motor groove, a driving servo motor (15) is fixedly installed, and the output shaft of the driving servo motor (15) is connected to the driving gear (13).

5. A calendering and forming device for aluminum processing according to claim 1, characterized in that, On the top of the water tank (18), a water filling head (19) is fixedly installed, inside the water tank (18), a partition plate (20) is fixedly installed, on the inner bottom wall of the water tank (18), a water extraction pump (21) is fixedly installed, and on the inner bottom wall of the water tank (18), a water pump (23) is fixedly installed.

6. The calendering and forming device for aluminum processing according to claim 5, characterized in that, One end of the water extraction pump (21) is snap-fitted with a water extraction pipe (22), and one end of the water extraction pipe (22) is snap-fitted with the inside of the cooling base (17).

7. The calendering and forming device for aluminum processing according to claim 6, characterized in that, Inside the cooling base (17), a cross pipe (24) is fixedly installed, the top of the cross pipe (24) is connected to the water pump (23), at the bottom of the cross pipe (24), a three-way nozzle (25) is fixedly installed, and at the bottom of the cross pipe (24), a plurality of one-way nozzles (26) are fixedly installed.

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