Pipe straightening machine for guardrail machining

Through the pipe straightening machine of the automated control system, the problems of low efficiency and low accuracy of traditional methods are solved, efficient and accurate pipe correction is achieved, labor costs and scrap rate are reduced, and the quality and production efficiency of guardrails are improved.

CN223128991UActive Publication Date: 2025-07-22HUBEI GUANGSHUN ALUMINUM CO LTD
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Patent Information

Application Number
CN202422373448.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-22
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

Traditional pipe straightening methods are inefficient and have low accuracy, and are prone to damage the surface of the pipe, which cannot meet the needs of large-scale production.

Method used

The pipe straightening machine using an automated control system, including a limiting mechanism and an adjustment mechanism, corrects the pipe through the cylinder drive U-frame and extrusion roller, and realizes limiting and flip observation through the bearing body.

Benefits of technology

It improves the efficiency and accuracy of pipe straightening, protects the surface of pipes, reduces labor costs and scrap rates, meets the needs of large-scale production, and improves the quality and service life of guardrails.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pipe straightening machine for guardrail processing, which relates to the technical field of pipe straightening, and comprises a main body mechanism, one side of the outer wall of the main body mechanism is fixedly connected with a limiting mechanism, the other side of the outer wall of the main body mechanism is fixedly connected with an adjusting mechanism, the adjusting mechanism comprises a side plate, and one side of the outer wall of the side plate is provided with four groups of sliding grooves. Four fixing grooves are formed in the outer surface wall of the side plate. When the device is used, through the application of an automatic control system, the operation difficulty and the labor intensity are remarkably reduced, meanwhile, the production efficiency is improved, and the requirement of large-scale production is further met. By means of the device, the pipe straightening efficiency and precision are improved, the surfaces of the pipes are effectively protected, and therefore the overall quality of the guardrail is improved, and the service life of the guardrail is prolonged. The market competitiveness of products is enhanced through the advantages, the labor cost and the rejection rate are reduced, and remarkable economic benefits are brought to the guardrail machining industry.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe straightening, in particular to a pipe straightening machine for guardrail processing. Background Art

[0002] During the guardrail processing, the straightness of the pipe is one of the key indicators. If the pipe is bent or deformed, it will not only affect the aesthetics of the guardrail, but more importantly, it will reduce the protection performance of the guardrail, and may even cause potential safety hazards during use. Therefore, the straightening of the pipe is an essential step in guardrail processing.

[0003] During the guardrail processing, the straightness of the pipe is one of the key indicators. However, there are many problems with traditional pipe straightening methods. First of all, these methods are often inefficient and cannot meet the needs of large-scale production. Secondly, the straightening accuracy is not high, resulting in uneven quality of the processed guardrails. In addition, traditional methods are also prone to damage the surface of the pipe, affecting the aesthetics and service life of the guardrail. More seriously, some pipes require manual assistance during processing, further reducing the production efficiency. Summary of the Utility Model

[0004] The utility model mainly provides a pipe calibration device that can appropriately adjust the pipe diameter, improve the efficiency and accuracy of pipe straightening, and reduce the labor cost and waste rate.

[0005] To achieve the above object, the utility model adopts the following technical scheme: a pipe straightening machine for guardrail processing, including a main body mechanism, one side of the outer wall of the main body mechanism is fixedly connected with a limiting mechanism, and the other side of the outer wall of the main body mechanism is fixedly connected with an adjusting mechanism;

[0006] The adjusting mechanism includes a side plate, four sliding grooves are opened on one side of the outer wall of the side plate, four fixing grooves are opened on the outer surface of the side plate, cylinders are fixedly inserted into the inner walls of the four fixing grooves, sliders are slidably embedded in the inner walls of the four sliding grooves, and U-shaped frames are fixedly connected to one sides of the outer walls of the four sliders.

[0007] Preferably, a set of driving grooves are preset inside each of the four U-shaped frames, driving rods are movably inserted into the inner walls of the four driving grooves, and extrusion rollers are fixedly sleeved on the outer surfaces of the four driving rods.

[0008] Preferably, a linkage plate is fixedly connected to the top of each of the four U-shaped frames, and the telescopic ends of the multiple cylinders are fixedly connected to the top of the linkage plate.

[0009] Preferably, the limiting mechanism includes an annular fixing frame, and two moving grooves are preset inside the annular fixing frame.

[0010] Preferably, moving blocks are slidably embedded in the inner walls of the two groups of moving grooves, and an adjusting frame is fixedly connected between the outer walls of the two groups of moving blocks.

[0011] Preferably, the main body mechanism includes a main body table, and a bearing main body is fixedly inserted into the interior of the main body table.

[0012] Preferably, one side of the outer wall of the bearing main body is fixedly connected to one side of the outer wall of the side plate, and the other side of the outer wall of the bearing main body is fixedly connected to one side of the outer wall of the annular fixed frame.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0014] 1. In the present utility model, when the device is in use, through the application of the automatic control system, the operation difficulty and labor intensity are significantly reduced, while the production efficiency is improved, further meeting the requirements of large-scale production. This device not only improves the efficiency and accuracy of pipe straightening, but also effectively protects the surface of the pipe, thereby improving the overall quality and service life of the guardrail. These advantages together enhance the market competitiveness of the product, reduce the labor cost and the scrap rate, and bring significant economic benefits to the guardrail processing industry.

[0015] 2. In the present utility model, the device can be adjusted according to the thickness of the pipe, improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the three-dimensional front view structure diagram of a pipe straightening machine for guardrail processing proposed by the present utility model;

[0017] Figure 2 is the three-dimensional structure diagram of the main body mechanism of a pipe straightening machine for guardrail processing proposed by the present utility model;

[0018] Figure 3 is the three-dimensional split view of the limiting mechanism of a pipe straightening machine for guardrail processing proposed by the present utility model;

[0019] Figure 4 is the three-dimensional split view of the adjusting mechanism of a pipe straightening machine for guardrail processing proposed by the present utility model;

[0020] Figure 5 is the enlarged view of Structure A of a pipe straightening machine for guardrail processing proposed by the present utility model.

[0021] Legend: 1. Main body mechanism; 11. Main body table; 12. Bearing main body; 2. Limiting mechanism; 21. Ring-shaped fixing frame; 211. Moving groove; 22. Moving block; 23. Adjusting frame; 3. Adjusting mechanism; 31. Side plate; 311. Sliding groove; 312. Fixing groove; 32. Cylinder; 33. Slide block; 34. U-shaped frame; 341. Driving rotation groove; 35. Driving rotation rod; 36. Extrusion roller; 37. Linking plate. Detailed implementation mode

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0023] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0024] Embodiment 1, as Figures 1 - 5 shown, a pipe straightening machine for guardrail processing of the present invention includes a main body mechanism 1. One side of the outer wall of the main body mechanism 1 is fixedly connected with a limiting mechanism 2, and the other side of the outer wall of the main body mechanism 1 is fixedly connected with an adjusting mechanism 3;

[0025] The adjusting mechanism 3 includes a side plate 31. Four groups of sliding grooves 311 are opened on one side of the outer wall of the side plate 31, and four fixing grooves 312 are opened on the outer surface of the side plate 31. The inner walls of the four fixing grooves 312 are all fixedly inserted with cylinders 32. The inner walls of the four groups of sliding grooves 311 are all slidably embedded with slide blocks 33. One side of the outer walls of the four groups of slide blocks 33 is fixedly connected with a U-shaped frame 34. A group of driving rotation grooves 341 are preset inside the four U-shaped frames 34. The inner walls of the four groups of driving rotation grooves 341 are all movably inserted with driving rotation rods 35. The outer surfaces of the four driving rotation rods 35 are all fixedly sleeved with extrusion rollers 36. The tops of the four U-shaped frames 34 are all fixedly connected with linking plates 37, and the telescopic ends of the multiple cylinders 32 are all fixedly connected with the tops of the linking plates 37.

[0026] The effect achieved by the entire Embodiment 1 is as follows. First, when the device is in use, one side of the outer wall of the side plate 31 is fixedly connected to the rotating end of the bearing body 12. When the pipe is placed inside the adjusting mechanism 3, then by relying on the control component, four cylinders 32 can be simultaneously activated. When the four cylinders 32 are in the energized state, their output ends can produce telescopic movement, and with the linkage plate 37 as the linkage medium, the U-shaped frame 34 fixed to the linkage plate 37 can be driven to move inward. During the movement, the four groups of sliders 33 can respectively slide and be embedded in the cooperation of the sliding grooves 311, so that the four pressing rollers 36 can be in contact with the outer wall of the pipe. Then, under the action of an external force, the pipe is pushed forward. When the four driving rods 35 rotate inside the driving grooves 341, the four pressing rollers 36 can rotate on their own, and during the extrusion of the pipe, an effective straightening treatment of the pipe can be completed.

[0027] Embodiment 2, as Figures 2 - 5 shown, the limiting mechanism 2 includes an annular fixed frame 21. Two moving grooves 211 are preset inside the annular fixed frame 21. The inner walls of the two moving grooves 211 are both slidably embedded with moving blocks 22. A regulating frame 23 is fixedly connected between the outer walls of the two moving blocks 22. The main body mechanism 1 includes a main body table 11. A bearing body 12 is fixedly inserted inside the main body table 11. One side of the outer wall of the bearing body 12 is fixedly connected to one side of the outer wall of the side plate 31, and the other side of the outer wall of the bearing body 12 is fixedly connected to one side of the outer wall of the annular fixed frame 21.

[0028] The effect achieved by the entire Embodiment 2 is that when the pipe is being straightened by relying on the adjusting mechanism 3, the limiting mechanism 2 on the other side can perform a limiting treatment on the straightened pipe, effectively limiting the output pipe. During the straightening process, under the action of the bearing body 12, the limiting mechanism 2 and the adjusting mechanism 3 can be rotated to cooperate with the staff to turn and observe the pipe.

[0029] Working principle: When the device is in use, first, fix one side of the outer wall of the side plate 31 to the rotating end of the bearing body 12. Subsequently, place the pipe inside the adjusting mechanism 3. Through the control component, four cylinders 32 can be started simultaneously. When these four cylinders 32 are powered on, their output ends are telescopic. They use the linkage plate 37 as the linkage medium to drive the U-shaped frame 34 fixed to the linkage plate 37 to move inward. During the movement, the four groups of sliders 33 are respectively slidably embedded in the sliding grooves 311 to ensure that the four pressing rollers 36 can keep in contact with the outer wall of the pipe. Then, under the action of an external force, push the pipe forward. The four driving rods 35 rotate inside the driving grooves 341, causing the four pressing rollers 36 to rotate selfingly, and effectively correcting the pipe during the pipe extrusion process. During the process of correcting the pipe relying on the adjusting mechanism 3, the limiting mechanism 2 on the other side can perform a limiting process on the corrected pipe, effectively restricting the position of the output pipe. During the entire correction process, the bearing body 12 enables the limiting mechanism 2 and the adjusting mechanism 3 to rotate, facilitating the staff to flip and observe the pipe.

[0030] The above are only the preferred embodiments of the present invention, and are not limitations on the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A pipe straightening machine for guardrail processing, characterized in that: It includes a main body mechanism (1), on one side of the outer wall of the main body mechanism (1), a limiting mechanism (2) is fixedly connected, and on the other side of the outer wall of the main body mechanism (1), an adjusting mechanism (3) is fixedly connected; The adjusting mechanism (3) includes a side plate (31), on one side of the outer wall of the side plate (31), four groups of sliding grooves (311) are opened, on the outer surface of the side plate (31), four fixing grooves (312) are opened, and on the inner surface of each of the four fixing grooves (312), a cylinder (32) is fixedly inserted. In the inner surface of each of the four groups of sliding grooves (311), a slider (33) is slidably embedded, and on one side of the outer wall of each of the four groups of sliders (33), a U-shaped frame (34) is fixedly connected.

2. The pipe straightening machine for guardrail processing according to claim 1, wherein: In the interior of each of the four U-shaped frames (34), a set of driving rotation grooves (341) are preset, and in the inner surface of each of the four groups of driving rotation grooves (341), a driving rotation rod (35) is movably inserted. On the outer surface of each of the four driving rotation rods (35), an extrusion roller (36) is fixedly sleeved.

3. A pipe straightening machine for guardrail processing according to claim 2, characterized in that: On the top of each of the four U-shaped frames (34), a linkage plate (37) is fixedly connected, and the telescopic ends of the plurality of cylinders (32) are fixedly connected to the top of the linkage plate (37).

4. The pipe straightening machine for guardrail processing according to claim 3, wherein: The limiting mechanism (2) includes an annular fixing frame (21), and two groups of moving grooves (211) are preset in the interior of the annular fixing frame (21).

5. The pipe straightening machine for guardrail processing according to claim 4, wherein: In the inner surface of each of the two groups of moving grooves (211), a moving block (22) is slidably embedded, and between the outer surfaces of the two groups of moving blocks (22), an adjusting frame (23) is fixedly connected.

6. The pipe straightening machine for guardrail processing according to claim 5, characterized in that: The main body mechanism (1) includes a main body table (11), and a bearing main body (12) is fixedly inserted in the interior of the main body table (11).

7. The pipe straightening machine for guardrail processing according to claim 6, characterized in that: One side of the outer wall of the bearing main body (12) is fixedly connected to one side of the outer wall of the side plate (31), and the other side of the outer wall of the bearing main body (12) is fixedly connected to one side of the outer wall of the annular fixing frame (21).