Stamping forming equipment for connecting flange plate of automobile silencer

By introducing structures such as feeding plates, push plates and electric push rods into the flange stamping and forming equipment connecting the car muffler, the problems of equipment safety and efficiency are solved, and the safety and efficiency are improved.

CN223129074UActive Publication Date: 2025-07-22盐城骏马汽配有限公司
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Patent Information

Application Number
CN202422390503.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-22
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing automotive muffler-connected flange stamping equipment has problems of low safety and low efficiency during operation. Operators are prone to being pinched due to fatigue and misoperation, and loading and unloading materials need to wait for the stamping step to be completed, resulting in low efficiency.

Method used

A stamping forming equipment including feeding plates, push plates, guide plates and electric push rods is designed. Through the cooperation of feeding plates and push plates, operators can load material away from the stamping mechanism, and use the design of gears and concave modules to achieve rapid loading, reduce waiting time, and improve safety and efficiency.

Benefits of technology

It effectively avoids safety risks caused by operators due to fatigue misoperation, improves the safety of the equipment, and saves loading and unloading time through the rapid discharge process, and improves overall efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses stamping forming equipment for a connecting flange plate of an automobile silencer, which relates to the technical field of stamping forming equipment and comprises an equipment body, a stamping mechanism is mounted in the equipment body, a male die block is clamped at the output end of the stamping mechanism, two guide plates are arranged below the male die block, and the male die block is connected with the stamping mechanism. One end of one guide plate is fixedly connected with a material containing plate, a sliding way is formed in the middle of the material containing plate, a push plate is slidably connected to the inner side of the sliding way, an electric push rod is arranged on one side of the push plate, a female die block is arranged in the guide plate, and a rotating rod is arranged on the other side of the guide plate. And the outer wall of the rotating rod is fixedly connected with two groups of connecting rods. According to the utility model, a series of structures are arranged, so that the situation that an operator is pinched by the stamping mechanism due to misoperation caused by fatigue is avoided, the safety of the stamping equipment during operation and use is improved, the waiting time of a die material before loading and unloading is saved, and the loading and unloading efficiency of the stamping equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping forming equipment, in particular to stamping forming equipment for connecting flanges of automobile mufflers. Background Art

[0002] The automobile muffler is a part used to reduce the noise generated by the engine of a motor vehicle when it is working. It is usually composed of two muffler structures, which are installed behind the three-way catalytic converter and the automobile exhaust pipe respectively. Therefore, when installing and docking, a connecting flange is required to ensure a stable connection. This type of connecting flange is usually formed by stamping equipment and has higher hardness and better stability.

[0003] When the automobile muffler connecting flange is formed by stamping equipment, the shape of the connecting flange is mostly a diamond structure. When loading the material, it is necessary to rely on manual labor to put the mold material from the mold. Since the existing stamping equipment is usually in continuous operation and the operator is close to the stamping structure, when the operator loads the material for a long time, there is a risk of being pinched by the stamping mechanism due to misoperation due to fatigue, resulting in low safety when the equipment is used; in addition, the stamping die and punch on the existing stamping equipment are installed in designated positions. Before loading and unloading, it is necessary to wait for the stamping step to be completed, and the punch and die must be separated before loading and unloading can be carried out, resulting in low efficiency of the equipment when loading and unloading. Utility Model Content

[0004] The utility model aims to provide a stamping and forming device for connecting flange of automobile muffler to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping and forming device for connecting flanges of automobile mufflers, comprising a device body, a stamping mechanism is installed inside the device body, a convex module is engaged with the output end of the stamping mechanism, two guide plates are arranged below the convex module, one end of one of the guide plates is fixedly connected to a material placing plate, a slideway is provided in the middle of the material placing plate, a push plate is slidably connected to the inner side of the slideway, and an electric push rod is arranged on one side of the push plate;

[0006] A concave module is provided inside the guide plate, and a rotating rod is provided on the other side of the guide plate. Two groups of connecting rods are fixedly connected to the outer wall of the rotating rod, a long strip is fixedly connected to one end of the connecting rod, and a short strip is fixedly connected to one end of the connecting rod. A second gear is engaged with one end of the rotating rod, and a first gear is meshed on the outer side of the second gear.

[0007] Preferably, a slide groove is provided in the middle of the two guide plates, and both side walls of the concave module are fixedly connected with a slide bar, and the concave module is slidably connected to the guide plates via the slide bar and the slide groove.

[0008] Preferably, the length of one of the guide plates is the sum of the lengths of the material placing plate and the other guide plate, and both the guide plate and the material placing plate are fixedly connected to the equipment body.

[0009] Preferably, openings are formed at the tops of the ends of the two guide plates away from the material placing plate, and the concave module is movably connected to the long strip through the openings.

[0010] Preferably, a rotary motor is fixedly installed on one side wall of the other end of the guide plate, and the output end of the rotary motor is engaged with the first gear.

[0011] Preferably, the rotating rod is rotationally connected to the two guide plates through the first gear and the second gear.

[0012] Preferably, the electric push rod is fixedly installed at the bottom of the equipment body, and the output end of the electric push rod is engaged with the bottom end of the push plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. For this stamping forming equipment for automotive muffler connecting flange plates, through the material placing plate, the push plate, the guide plates and the electric push rod, operators can perform the feeding operation at a position far from the stamping mechanism of the equipment, thus avoiding the situation that operators are clamped by the stamping mechanism due to misoperation caused by fatigue, and improving the safety of this stamping equipment during operation and use.

[0015] 2. For this stamping forming equipment for automotive muffler connecting flange plates, through the first gear, the second gear, the long strip, the short strip and a number of movable concave modules, the formed connecting flange can be moved from one side of the equipment to the other side for the blanking operation, and the movable concave module can be quickly separated from the guide plate, and can also be reused repeatedly, thereby saving the waiting time of the die material before and after blanking and improving the blanking efficiency of the stamping equipment. Description of the Drawings

[0016] Figure 1 is the overall structural schematic diagram of the present utility model;

[0017] Figure 2 is the structural schematic diagram of the material placing plate and the push plate of the present utility model;

[0018] Figure 3 is the structural schematic diagram of the long strip and the short strip of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the first gear and the second gear of the present utility model.

[0020] In the figure: 1. Equipment body; 2. Convex module; 3. Guide plate; 4. Slide groove; 5. Material placing plate; 6. Pushing plate; 7. Concave module; 8. Slide bar; 9. Notch; 10. Long strip; 11. Short strip; 12. Connecting rod; 13. Rotary motor; 14. Rotating rod; 15. Slideway; 16. Electric push rod; 17. Stamping mechanism; 18. First gear; 19. Second gear. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0024] As Figures 1 to 4 shown, the stamping forming equipment for the connecting flange of the automobile muffler in this embodiment includes an equipment body 1. A stamping mechanism 17 is installed inside the equipment body 1. A convex module 2 is clamped at the output end of the stamping mechanism 17. There are two guide plates 3 below the convex module 2. One end of one of the guide plates 3 is fixedly connected with a material placing plate 5. A slideway 15 is opened in the middle of the material placing plate 5. A pushing plate 6 is slidably connected inside the slideway 15. An electric push rod 16 is arranged on one side of the pushing plate 6;

[0025] Inside the guide plate 3, there is a concave module 7. On the other side of the guide plate 3, there is a rotating rod 14. On the outer wall of the rotating rod 14, two connecting rods 12 are fixedly connected. One end of the connecting rod 12 is fixedly connected with a long strip 10, and one end of the connecting rod 12 is fixedly connected with a short strip 11. At one end of the rotating rod 14, a second gear 19 is engaged, and on the outside of the second gear 19, a first gear 18 is engaged.

[0026] Specifically, other components for ensuring the normal operation of this automotive muffler connecting flange stamping forming equipment are also installed inside the equipment body 1. The stamping mechanism 17, the electric push rod 16, and the rotating motor 13 are all controlled by a control system, enabling the three electrical devices to cooperate to complete the actions of feeding, stamping forming, and discharging. The convex module 2 can only move up and down in the vertical direction relying on the stamping mechanism 17. The function of the guide plate 3 is to limit the sliding direction of the concave module 7 on the equipment, enabling the concave module 7 to smoothly slide to the directly below of the convex module 2 to complete the stamping forming action, and then slide out of the equipment along the guide plate 3 for the discharging action. The material placing plate 5 is arranged on one side of the equipment body 1, enabling the operator to keep a relatively long distance from the stamping mechanism 17 on the equipment, thereby improving the safety of this equipment during use. The function of the slideway 15 is to enable the push plate 6 to push the concave module 7 to slide along the guide plate 3 according to a predetermined route. The function of the electric push rod 16 is to make the push plate 6 slide in the slideway 15. The number of concave modules 7 is multiple, and the size of each concave module 7 is the same. Moreover, the front and back surfaces of each concave module 7 are smooth surfaces, enabling each concave module 7 to be pushed after contacting the left and right two concave modules 7 after mutual contact, thereby realizing the conveying movement of the concave module 7 inside the equipment and improving the feeding and discharging efficiency of this stamping forming equipment. The function of the rotating rod 14 is to drive the connecting rod 12 and the attached structures on the connecting rod 12 to rotate, enabling the concave module 7 that has completed the stamping forming to be unloaded from the guide plate 3, and at the same time facilitating the subsequent movement of the concave module 7 towards the rotating rod 14 direction, thereby realizing the rapid discharging of the equipment. Each group of connecting rods 12 has four, and the four connecting rods 12 are fixedly arranged around the outer wall of the rotating rod 14. When the rotating rod 14 rotates, the long strip 10 and the short strip 11 can continuously remove the concave module 7 that has completed the stamping from the guide plate 3, thereby facilitating the acceleration of the discharging speed of the equipment. After the first gear 18 and the second gear 19 are engaged, the rotating rod 14 can be continuously rotated, enabling the concave module 7 to continuously perform the discharging action, thereby saving the waiting time for the equipment to feed and discharge.

[0027] Furthermore, chutes 4 are opened in the middle of both guide plates 3. On both side walls of the concave module 7, sliding strips 8 are fixedly connected. The concave module 7 is slidably connected to the guide plate 3 through the sliding strips 8 and the chutes 4. The sliding strips 8 are in the shape of long strips 10 and are adapted to the chutes 4, enabling the concave module 7 to smoothly slide along the guide plate 3 to the directly below of the convex module 2 for the stamping forming action.

[0028] Furthermore, the length of one guide plate 3 is the sum of the lengths of the loading plate 5 and the other guide plate 3. The guide plate 3 and the loading plate 5 are both fixedly connected to the equipment body 1. The concave module 7 can slide in from one side of the loading plate 5, so that the slide bar 8 on one side of the concave module 7 is engaged with the slide groove 4, and the end of the slide bar 8 on the other side is docked with the port of the slide groove 4 on the other guide plate 3, thereby facilitating the transmission movement of the concave module 7 along the guide plate 3.

[0029] Furthermore, a notch 9 is provided at the top of the two guide plates 3 away from the loading plate 5, and the concave module 7 is movably connected to the long strip 10 through the notch 9. The function of the notch 9 is to facilitate the separation of the slide bar 8 of the concave module 7 from the end of the slide groove 4, but it can also stay on the guide plate 3 and wait for the long strip 10 to be moved, thereby realizing the removal of the concave module 7 from the equipment.

[0030] Furthermore, a rotary motor 13 is fixedly mounted on a side wall at the other end of the other guide plate 3 , and an output end of the rotary motor 13 is engaged and connected with the first gear 18 . The rotary motor 13 can drive the first gear 18 to rotate after being energized, thereby providing power for the rotation of the first gear 18 .

[0031] Furthermore, the rotating rod 14 is rotatably connected to the two guide plates 3 through the first gear 18 and the second gear 19. The rotating rod 14 can rotate between the two guide plates 3 under the action of the first gear 18 engaging the second gear 19, thereby realizing the rotation of the connecting rod 12 on the rotating rod 14 and the auxiliary structure on the connecting rod 12, so as to improve the unloading efficiency of the equipment.

[0032] Furthermore, the electric push rod 16 is fixedly installed at the bottom of the equipment body 1, and the output end of the electric push rod 16 is engaged with the bottom end of the push plate 6. After being energized, the electric push rod 16 can push the push plate 6 to perform reciprocating linear motion in the slide 15, so that the push plate 6 can push the concave module 7 to move toward the other end of the guide plate 3, thereby realizing the loading action of the mold material on the concave module 7.

[0033] The usage method of this embodiment is as follows: When using this stamping equipment for the connecting flange of the automotive muffler, it is necessary to first connect the stamping equipment to an external power source, and then push the concave die block 7 along the material placement plate 5 towards the guide plate 3. When the slide bar 8 on one side of the concave die block 7 is engaged with the chute 4 on one of the guide plates 3 and the front surface is in contact with the back surface of the push plate 6, and at the same time the end of the slide bar 8 on the other side of the concave die block 7 is docked with the port of the chute 4 on the other guide plate 3, the electric push rod 16 will start and drive the push plate 6 to slide along the slide way 15, so that the push plate 6 pushes the concave die block 7 into the middle of the two guide plates 3, and the pushed concave die block 7 is in contact with the front surface of the previously pushed concave die block 7, enabling the previously pushed concave die block 7 to move to directly below the convex die block 2. When the concave die block 7 is pushed to directly below the convex die block 2, the stamping mechanism 17 will push the convex die block 2 downward, so that the die material on the concave die block 7 is stamped into shape. With the continuous pushing of the subsequent concave die block 7, the concave die block 7 that has completed the stamping action will be pushed to the notch 9 at the end of the guide plate 3. Then the rotating motor 13 will start and drive the first gear 18 to rotate, so that the first gear 18 meshes with the second gear 19 to rotate, driving the rotating rod 14 and the connecting rod 12 on the rotating rod 14 to rotate, so that the long strip 10 on the connecting rod 12 picks up the concave die block 7 that is suspended by the guide plate 3 and removes it from the equipment in a rotating manner. When the concave die block 7 rotates to the vertically upward position, the concave die block 7 will be stuck between the long strip 10 and the short strip 11, and at the same time the die material and waste in the concave die block 7 will be separated from the concave die block 7.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A stamping and forming device for an automobile muffler connecting flange, comprising a device body (1), characterized in that: A punching mechanism (17) is installed inside the equipment body (1), a convex module (2) is engaged with the output end of the punching mechanism (17), two guide plates (3) are arranged below the convex module (2), one end of one of the guide plates (3) is fixedly connected to a material placement plate (5), a slideway (15) is provided in the middle of the material placement plate (5), a push plate (6) is slidably connected to the inner side of the slideway (15), and an electric push rod (16) is provided on one side of the push plate (6); A concave module (7) is provided inside the guide plate (3), and a rotating rod (14) is provided on the other side of the guide plate (3). Two groups of connecting rods (12) are fixedly connected to the outer wall of the rotating rod (14), one end of the connecting rod (12) is fixedly connected to a long strip (10), and one end of the connecting rod (12) is fixedly connected to a short strip (11). A second gear (19) is engaged with one end of the rotating rod (14), and the outer side of the second gear (19) is meshed with a first gear (18).

2. The stamping and forming equipment for an automotive muffler connecting flange according to claim 1, characterized in that: A sliding groove (4) is provided in the middle of the two guide plates (3), and sliding bars (8) are fixedly connected to the two side walls of the concave module (7). The concave module (7) is slidably connected to the guide plates (3) via the sliding bars (8) and the sliding groove (4).

3. The stamping and forming equipment for an automotive muffler connecting flange according to claim 1, characterized in that: The length of one of the guide plates (3) is the sum of the lengths of the material placement plate (5) and the other guide plate (3), and both the guide plate (3) and the material placement plate (5) are fixedly connected to the equipment body (1).

4. A stamping and forming device for an automotive muffler connecting flange, characterized in that: A notch (9) is provided at the top of the two guide plates (3) at one end away from the material placement plate (5), and the concave module (7) is movably connected to the long strip (10) via the notch (9).

5. A stamping and forming device for an automotive muffler connecting flange, characterized in that: A rotary motor (13) is fixedly mounted on a side wall of the other end of the other guide plate (3), and an output end of the rotary motor (13) is engaged and connected with the first gear (18).

6. A stamping and forming device for an automotive muffler connecting flange, characterized in that: The rotating rod (14) is rotationally connected to the two guide plates (3) via a first gear (18) and a second gear (19).

7. An automotive muffler connecting flange stamping and forming device according to claim 1, characterized in that: The electric push rod (16) is fixedly mounted on the bottom of the equipment body (1), and the output end of the electric push rod (16) is snap-connected with the bottom end of the push plate (6).