Fixing device for machining small-diameter valve ball

By designing a fixing device including a base, support pipe, turntable, clamping block and cylinder, the problem of high labor intensity of operators in the processing of small-diameter valve balls is solved, automatic clamping and unloading is realized, and processing efficiency is improved.

CN223129409UActive Publication Date: 2025-07-22CHONGQING ZHUOMEI MACHINERY CO LTD
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Patent Information

Application Number
CN202422349995.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-22
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the prior art, when batch processing of small-diameter valve balls, the labor intensity of the operator is high and it is inconvenient to load and unload the balls.

Method used

A fixing device including a base, support pipe, turntable, clamping block and cylinder is designed to clamp the valve ball through turntable transmission and cylinder drive clamping, and combine the motor to drive the turntable and belt transmission to achieve automatic clamping and unloading.

Benefits of technology

It reduces the labor intensity of workers, improves the automation of ball clamping, and simplifies loading and unloading operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223129409U_ABST
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Abstract

The utility model belongs to the technical field of valve ball machining, and particularly relates to a fixing device for machining a small-diameter valve ball, which comprises a base, a vertically upward supporting pipe is fixedly arranged on the base, a bearing is fixedly sleeved on the outer wall of the upper end of the supporting pipe, a sleeve is fixedly sleeved on the outer wall of the bearing, and the sleeve is fixedly sleeved on the outer wall of the bearing. The outer wall of the sleeve is fixedly sleeved with a rotary disc. The device has the advantages that the valve ball is placed in the first through hole, the base plate supports the valve ball, the ball is transmitted along with the rotary disc, when the ball is conveyed to be opposite to the second clamping block, the air cylinder drives the second clamping block to move towards the ball, the ball is clamped and fixed under the combined action of the second clamping block and the first clamping block, and after drilling is completed, the rotary disc rotates; the machined ball falls from the notch of the base plate, the ball does not need to be manually clamped and unloaded, the labor intensity of workers is reduced, and the automation degree of ball clamping is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve sphere processing, in particular to a fixing device for processing small-diameter valve spheres. Background Technique

[0002] During the production process of valve spheres, drilling processing is required. Before drilling, the workpiece needs to be clamped and fixed. Usually, the workpiece is fixed by means of clamping blocks, that is, the valve sphere is loaded and unloaded on the clamping device manually. However, when processing small-diameter valve spheres in batches, not only the labor intensity of the operator is relatively large, but also due to the small size of the sphere, it is inconvenient to load and unload the sphere.

[0003] To solve the above problems, we propose a fixing device for processing small-diameter valve spheres. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems in the background technique, and a fixing device for processing small-diameter valve spheres is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A fixing device for processing small-diameter valve spheres, including a base, a vertically upward support pipe is fixedly arranged on the base, a bearing is fixedly sleeved on the outer wall of the upper end of the support pipe, a sleeve is fixedly sleeved on the outer wall of the bearing, a turntable is fixedly sleeved on the outer wall of the sleeve, the upper and lower ends of the sleeve both extend out of the outside of the turntable, a plurality of through holes one are arranged on the turntable in an annular and equally spaced manner, the through holes one are close to the outer edge of the turntable, a clamping block one on one side of the through hole one is fixedly connected to the upper side wall of the turntable, the clamping block one is located at the outer edge of the turntable, the upper end of the sleeve is fixedly connected with a support plate located above the turntable, and a push-clamping mechanism is arranged on the support plate;

[0006] A plurality of support rods are symmetrically arranged on the base, the upper ends of the support rods are fixedly connected together with a backing plate located below the turntable, the backing plate is annularly arranged and provided with a notch, the notch disconnects the backing plate, a plurality of equally spaced through holes two are arranged on the backing plate, and a driving mechanism is arranged on the base.

[0007] In the above-mentioned fixing device for processing small-diameter valve spheres, the push-clamping mechanism includes a cylinder fixed on the support plate, the driving end of the cylinder is arranged along the radial direction of the turntable, and a clamping block two matching with the clamping block one is fixed on the driving end of the cylinder.

[0008] In the above-mentioned fixing device for processing a small-diameter valve sphere, the driving mechanism includes a motor disposed on one side of the support pipe. The motor is fixedly connected to the base. A winding roller is fixedly provided at the driving end of the motor. An annular groove corresponding to the winding roller is formed on the outer wall of the sleeve, and a belt is sleeved between the annular groove and the winding roller.

[0009] In the above-mentioned fixing device for processing a small-diameter valve sphere, a plurality of positioning holes are formed at both ends of the base.

[0010] In the above-mentioned fixing device for processing a small-diameter valve sphere, a plurality of reinforcing plates are provided between the support pipe and the base.

[0011] In the above-mentioned fixing device for processing a small-diameter valve sphere, the inner diameter of the second through hole is larger than the diameter of the valve sphere processing hole and smaller than the outer diameter of the valve sphere, and the inner diameter of the first through hole is larger than the outer diameter of the valve sphere.

[0012] Compared with the existing technology, the advantages of the present fixing device for processing a small-diameter valve sphere are as follows:

[0013] The valve sphere is placed in the first through hole, and the backing plate supports it. The sphere is driven by the turntable. When the sphere is conveyed to face the second clamping block, the air cylinder drives the second clamping block to move towards the sphere. Under the combined action of the second clamping block and the first clamping block, the sphere is clamped and fixed. After the drilling process is completed, the turntable rotates, and the processed sphere falls from the notch of the backing plate, eliminating the need for manual clamping and unloading of the sphere, reducing the labor intensity of workers, and also improving the automation level of sphere clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 FIG. 1 is one of the structural schematic diagrams of a fixing device for processing a small-diameter valve sphere according to the present utility model;

[0015] Figure 2 FIG. 2 is another structural schematic diagram of a fixing device for processing a small-diameter valve sphere according to the present utility model;

[0016] Figure 3 FIG. 3 is the front view of a fixing device for processing a small-diameter valve sphere according to the present utility model.

[0017] In the figure: 1 base, 2 support pipe, 3 sleeve, 4 turntable, 5 first through hole, 6 first clamping block, 7 support plate, 8 support rod, 9 backing plate, 10 second through hole, 11 air cylinder, 12 second clamping block, 13 motor, 14 winding roller, 15 belt, 16 positioning hole, 17 reinforcing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0019] Referring to Figures 1 - 3 , a fixing device for processing a small-diameter valve sphere includes a base 1. A plurality of positioning holes 16 are provided at both ends of the base 1. The base 1 can be fixed to the corresponding working position through the positioning holes 16, so that the fixing device is located on one side of the drilling equipment, facilitating the drilling of the valve sphere and improving the stability of the fixing device at the same time. A vertically upward support pipe 2 is fixedly arranged on the base 1. To improve the connection strength of the support pipe 2, a plurality of reinforcing plates 17 are arranged between the support pipe 2 and the base 1. An outer wall of an upper end of the support pipe 2 is fixedly sleeved with a bearing, and an outer wall of the bearing is fixedly sleeved with a sleeve 3. An outer wall of the sleeve 3 is fixedly sleeved with a turntable 4. The turntable 4 is horizontally arranged. Upper and lower ends of the sleeve 3 extend outside the turntable 4. A plurality of through holes 15 are provided on the turntable 4 and are distributed at equal intervals in a circular shape. An inner diameter of the through hole 15 is larger than an outer diameter of the valve sphere. The through hole 15 is close to an outer edge of the turntable 4. A clamping block 16 is fixedly connected to an upper side wall of the turntable 4 on one side of the through hole 15. The clamping block 16 is located at the outer edge of the turntable 4, and the clamping block 16 and the through hole 15 on one side thereof are in the same radial direction of the turntable 4. An upper end of the sleeve 3 is fixedly connected with a support plate 7 located above the turntable 4. The support plate 7 is horizontally arranged and separated from the turntable 4.

[0020] A pushing and clamping mechanism is arranged on the support plate 7. The pushing and clamping mechanism includes a cylinder 11 fixed on the support plate 7. The cylinder 11 is horizontally arranged and a driving end thereof faces outward along the radial direction of the turntable 4. A driving end of the cylinder 11 is fixed with a clamping block 12 that matches the clamping block 16. The clamping block 16 and the clamping block 12 are used to jointly clamp and fix the valve sphere.

[0021] A plurality of support rods 8 are symmetrically arranged on the base 1. Upper ends of the support rods 8 are jointly fixedly connected with a backing plate 9 located below the turntable 4. The backing plate 9 is annularly arranged and provided with a notch. The notch disconnects the backing plate 9. An upper side wall of the backing plate 9 is smoothly arranged. A plurality of through holes 10 are provided on the backing plate 9 and are distributed at equal intervals. An inner diameter of the through hole 10 is larger than a diameter of a processing hole of the valve sphere and smaller than an outer diameter of the valve sphere. Initially, the through hole 15 is vertically aligned with the through hole 10, and then the valve sphere to be processed is placed in the through hole 15. At this time, an outer wall of the sphere is attached to the clamping block 16 on one side.

[0022] A driving mechanism is provided on the base 1. The driving mechanism includes a motor 13 disposed on one side of the support pipe 2. The motor 13 is a stepper motor and is fixedly connected to the base 1. The driving end of the motor 13 is vertically upward and fixedly provided with a winding roller 14 located below the turntable 4. An annular groove corresponding to the winding roller 14 is formed on the outer wall of the sleeve 3. A belt 15 is sleeved jointly between the annular groove and the winding roller 14. The sleeve 3 is linked with the motor 13 through the belt 15. At the same time, the stepping of the motor 13 is embodied as: the motor 13 drives the turntable 4 to rotate intermittently through the belt 15, so that the first through hole 5 rotates once and aligns with the next second through hole 10.

[0023] The working process of this fixing device is as follows:

[0024] Align the drill rod of the drilling equipment with the second through hole 10 pointed by the driving end of the cylinder 11. The notch of the backing plate 9 is located on one side of the second through hole 10. Place the valve sphere to be processed in the first through hole 5 on the turntable 4 and support it through the backing plate 9. Start the motor 13, and the turntable 4 drives the sphere to move. When the sphere is at the position pointed by the driving end of the cylinder 11, start the cylinder 11. The cylinder 11 drives the second clamping block 12 to move towards the corresponding first clamping block 6, and clamp and fix the sphere at this position through the first clamping block 6 and the second clamping block 12, and then implement drilling processing. After the processing is completed, the motor 13 rotates again, and the first through hole 5 drives the processed sphere to move and drop materials from the notch of the backing plate 9. The staff only needs to replenish materials in the first through hole 5 in time, without the need for manual clamping and unloading operations on the sphere, reducing the labor intensity of workers and also improving the automation degree of sphere clamping.

[0025] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fixing device for processing a small-diameter valve sphere, comprising a base (1), characterized in that, A vertically upward support tube (2) is fixedly arranged on the base (1). An outer wall of an upper end of the support tube (2) is fixedly sleeved with a bearing. An outer wall of the bearing is fixedly sleeved with a sleeve (3). An outer wall of the sleeve (3) is fixedly sleeved with a turntable (4). Upper and lower ends of the sleeve (3) both extend to an outer side of the turntable (4). A plurality of through holes one (5) which are annularly and equally spaced are formed in the turntable (4). The through holes one (5) are close to an outer edge of the turntable (4). A clamping block one (6) on one side of the through hole one (5) is fixedly connected to an upper side wall of the turntable (4). The clamping block one (6) is located at the outer edge of the turntable (4). An upper end of the sleeve (3) is fixedly connected to a support plate (7) located above the turntable (4). A push-clamping mechanism is arranged on the support plate (7). A plurality of support rods (8) are symmetrically arranged on the base (1). Upper ends of the support rods (8) are fixedly connected together to form a base plate (9) located below the turntable (4). The base plate (9) is annularly arranged and provided with a notch which disconnects the base plate (9). A plurality of equally spaced through holes two (10) are formed in the base plate (9). A driving mechanism is arranged on the base (1).

2. The fixing device for processing a small-diameter valve sphere according to claim 1, characterized in that, The push-clamping mechanism includes a cylinder (11) fixed on the support plate (7). A driving end of the cylinder (11) is arranged along a radial direction of the turntable (4). A clamping block two (12) which is matched with the clamping block one (6) is fixed to the driving end of the cylinder (11).

3. The fixing device for processing a small-diameter valve sphere according to claim 1, characterized in that, The driving mechanism includes a motor (13) arranged on one side of the support tube (2). The motor (13) is fixedly connected to the base (1). A winding roller (14) is fixedly arranged at a driving end of the motor (13). An annular groove corresponding to the winding roller (14) is formed in an outer wall of the sleeve (3). A belt (15) is sleeved between the annular groove and the winding roller (14).

4. The fixing device for machining a small-diameter valve sphere according to claim 1, wherein A plurality of positioning holes (16) are formed at both ends of the base (1).

5. The fixing device for processing a small-diameter valve sphere according to claim 1, characterized in that, A plurality of reinforcing plates (17) are arranged between the support tube (2) and the base (1).

6. The fixing device for processing a small-diameter valve sphere according to claim 1, characterized in that, An inner diameter of the through hole two (10) is larger than a diameter of a machining hole of a valve sphere and smaller than an outer diameter of the valve sphere. An inner diameter of the through hole one (5) is larger than the outer diameter of the valve sphere.