Seal welding device for welding super capacitor cover plate
By designing an automated welding device, the problem of time-consuming and labor-intensive fixing of aluminum shells in the prior art is solved, efficient and stable cover plate welding is achieved, adapting to aluminum shells of different sizes, and improving production efficiency and production capacity.
Patent Information
- Application Number
- CN202422362853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing supercapacitor cover welding method requires manual adjustment of the aluminum shell fixing, which is time-consuming and labor-intensive and has low working efficiency.
A welding supercapacitor cover sealing welding device is designed, using a robot, a rotary support mechanism and a compression mechanism. The threaded rod adjustment and air rod compression are adjusted by the motor drive, and automated welding is realized to adapt to aluminum shells of different sizes.
It improves welding efficiency, stability and production operation convenience, and is compatible with supercapacitor single-body welding of different diameters and heights, improving production capacity.
Smart Images

Figure CN223129693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitors, in particular to a sealing welding device for welding a supercapacitor cover plate. Background Technique
[0002] A supercapacitor is a new type of energy storage component, which is widely used in fields such as wind turbine pitch systems, new energy, transportation, and industry. It has the advantages of fast charge and discharge speed, high power density, large capacity, support for large current charge and discharge, long cycle life, and environmental protection and pollution-free. It can provide rapid energy release and meet the high-power demand.
[0003] For the sealed welding of the opening of the aluminum shell of the supercapacitor, a cover plate is required. Most of the existing cover plate welding methods are to connect the aluminum shell and the cover plate and place them at the welding position for welding. However, it is necessary to manually adjust the fixation and replacement of the aluminum shell, which is time-consuming and laborious, and the working efficiency is too low.
[0004] Therefore, it is necessary to provide a sealing welding device for welding a supercapacitor cover plate to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a sealing welding device for welding a supercapacitor cover plate to solve the problem that most of the existing cover plate welding methods are to connect the aluminum shell and the cover plate and place them at the welding position for welding, but it is necessary to manually adjust the fixation and replacement of the aluminum shell, which is time-consuming and laborious, and the working efficiency is too low. The technical solution of the utility model provides a solution significantly different from the existing technology for the technical problem that the existing technical solutions are too single.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A sealing welding device for welding a supercapacitor cover plate, including a base, a manipulator is installed at a corner of the top of the base, a C-shaped seat is installed at one end of the top of the base, a driving device is installed at the inner bottom of the C-shaped seat, a circular plate is rotatably connected to the top of the driving device, rotating support mechanisms are installed at both ends of the top of the circular plate, a fixing plate is installed at the center of the top of the circular plate, and pressing mechanisms are arranged at both ends of the fixing plate.
[0007] Preferably, a connecting plate is installed at the upper end of the inner side of the fixing plate, and a rotary distribution air rod rotatably connected to the inner top of the C-shaped seat is installed at the top of the connecting plate.
[0008] Preferably, the rotating support mechanism includes fixing seats installed at both ends of the top of the circular plate, a first support plate is installed at the center of the inner side of the fixing seat, a second support plate is installed at the top of the inner side of the fixing seat, a first motor is installed at the bottom of the inner side of the fixing seat, and the output end of the first motor passes through the second support plate and is connected to a mounting seat.
[0009] Preferably, a limit seat for limiting the output end of the first motor is installed on the top of the first support plate.
[0010] Preferably, the pressing mechanism includes C-shaped plates installed at both ends of the fixed plate. A second motor is installed at the bottom of the C-shaped plate. The output end of the second motor is connected to a threaded rod. An adjustable block is arranged on the outer wall of the threaded rod. One end of the adjustable block away from the fixed plate is connected to a pressing seat. An air rod is installed at the top inside the pressing seat.
[0011] Preferably, limiting rods penetrating through the adjustable block are arranged at the front and rear ends inside the C-shaped plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. In the present utility model, the second motor is provided to drive the threaded rod to rotate, so that the adjustable block can be adjusted up and down to adapt to aluminum shells of different sizes. Then, a rotary air distributor rod provides air source to the air rod, so that the air rod pushes the pressing cover plate downward to be in contact with the aluminum shell. The first motor can drive the mounting seat to rotate. At this time, the welding device can be controlled by the manipulator to weld the cover plate to the rotating aluminum shell.
[0014] 2. After a group of aluminum shells and cover plates are welded, the driving device drives the circular plate to rotate to transport another group of pressed aluminum shells for welding. During the welding process, the next group of aluminum shells can be pressed and fixed, saving a large amount of installation time, improving work efficiency, with the advantages of stable welding, convenient production operation, production capacity upgrade, fixed welding height, and the manipulator can capture a point to be compatible with the welding of ultra-capacity monomers of different diameters and heights in the whole series. Description of the Drawings
[0015] Figure 1 is a three-dimensional view of the present utility model;
[0016] Figure 2 is a three-dimensional view of the components inside the C-shaped seat of the present utility model;
[0017] Figure 3 is a three-dimensional view of the pressing mechanism of the present utility model.
[0018] In the figure: 1. Base; 2. Manipulator; 3. C-shaped seat; 4. Driving device; 5. Circular plate; 6. Rotary support mechanism; 601. Fixed seat; 602. First support plate; 603. Second support plate; 604. First motor; 605. Mounting seat; 7. Fixed plate; 8. Pressing mechanism; 801. C-shaped plate; 802. Second motor; 803. Threaded rod; 804. Adjustable block; 805. Pressing seat; 806. Air rod; 9. Connecting plate; 10. Rotary air distributor rod; 11. Limit seat; 12. Limiting rod. Detailed implementation manners
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. The following will describe the embodiments according to the overall structure of the present utility model.
[0021] Please refer to Figures 1-3 , a welding device for sealing the cover plate of a super capacitor, including a base 1. A manipulator 2 is installed at a corner of the top of the base 1. A C-shaped seat 3 is installed at one end of the top of the base 1. A driving device 4 is installed at the inner bottom of the C-shaped seat 3. A circular plate 5 is rotatably connected to the top of the driving device 4. Rotating support mechanisms 6 are installed at both ends of the top of the circular plate 5. A fixing plate 7 is installed at the center of the top of the circular plate 5. Pressing mechanisms 8 are arranged at both ends of the fixing plate 7.
[0022] As Figures 1-3 shown, a connecting plate 9 is installed at the upper end of the inner side of the fixing plate 7. A rotary distribution air rod 10 rotatably connected to the inner top of the C-shaped seat 3 is installed at the top of the connecting plate 9. The provided rotary distribution air rod 10 is a multi-hole rotary air rod, which is a prior art, and the rotary distribution air rod 10 provides a gas source.
[0023] As Figures 1-3As shown in the figure, the rotary support mechanism 6 includes fixing seats 601 installed at both ends of the top of the circular plate 5. A first support plate 602 is installed at the center of the inner side of the fixing seat 601, a second support plate 603 is installed at the top of the inner side of the fixing seat 601, and a first motor 604 is installed at the bottom of the inner side of the fixing seat 601. The output end of the first motor 604 passes through the second support plate 603 and is connected to a mounting seat 605. The mounting seat 605 provided can be used to install and fix the aluminum shell. The first motor 604 can drive the mounting seat 605 to rotate. At this time, the welding device can be controlled by the manipulator 2 to weld the cover plate to the rotating aluminum shell.
[0024] As Figures 1-3 shown, a limit seat 11 for limiting the output end of the first motor 604 is installed at the top of the first support plate 602. The limit seat 11 provided makes the driving of the first motor 604 more stable.
[0025] As Figures 1-3 shown, the pressing mechanism 8 includes C-shaped plates 801 installed at both ends of the fixing plate 7. A second motor 802 is installed at the bottom of the C-shaped plate 801. The output end of the second motor 802 is connected to a threaded rod 803. An adjustable block 804 is arranged on the outer wall of the threaded rod 803. One end of the adjustable block 804 away from the fixing plate 7 is connected to a pressing seat 805. An air rod 806 is installed at the top of the inner side of the pressing seat 805. The second motor 802 provided can drive the threaded rod 803 to rotate to make the adjustable block 804 move up and down to adapt to aluminum shells of different sizes. Then, the rotary distribution air rod 10 provides air source to the air rod 806 to make the air rod 806 push down the pressing cover plate against the aluminum shell, and then the cover plate is welded.
[0026] As Figures 1-3 shown, limit rods 12 passing through the adjustable block 804 are arranged at the front and rear ends of the inner side of the C-shaped plate 801. The limit rods 12 provided limit the adjustable block 804.
[0027] Working principle: During use, the staff connects the aluminum shell and the cover plate and places them on the top of the mounting seat 605. Then, the second motor 802 can be used to drive the threaded rod 803 to rotate, so that the adjusting block 804 can be adjusted up and down to adapt to aluminum shells of different sizes. Then, the rotary distribution air rod 10 supplies air source to the air rod 806, so that the air rod 806 pushes down to press the cover plate and the aluminum shell tightly. The first motor 604 can drive the mounting seat 605 to rotate. At this time, the welding device can be controlled by the manipulator 2 to weld the cover plate to the rotating aluminum shell. After a group of aluminum shells and cover plates are welded, the driving device 4 drives the circular plate 5 to rotate to transport another group of tightly pressed aluminum shells for welding. During the welding process, the next group of aluminum shells can be tightly fixed, saving a large amount of installation time, improving work efficiency, having the advantages of stable welding, convenient production operation, production capacity upgrade, fixed welding height, and the manipulator 2 can capture one point to be compatible with the welding of ultra-capacity monomers of different diameters and heights in the whole series.
[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A welding device for sealing the cover plate of a supercapacitor, comprising a base (1), characterized in that: A manipulator (2) is installed at a corner of the top of the base (1), a C-shaped seat (3) is installed at one end of the top of the base (1), a driving device (4) is installed at the inner bottom of the C-shaped seat (3), a circular plate (5) is rotatably connected to the top of the driving device (4), rotary support mechanisms (6) are installed at both ends of the top of the circular plate (5), a fixing plate (7) is installed at the center of the top of the circular plate (5), and pressing mechanisms (8) are arranged at both ends of the fixing plate (7).
2. The sealing and welding device for the cover plate of a welded supercapacitor according to claim 1, wherein: A connecting plate (9) is installed at the upper end of the inner side of the fixing plate (7), and a rotary distribution air rod (10) rotatably connected to the inner top of the C-shaped seat (3) is installed at the top of the connecting plate (9).
3. A welding device for sealing the cover plate of a supercapacitor according to claim 1, characterized in that: The rotary support mechanism (6) includes fixing seats (601) installed at both ends of the top of the circular plate (5), a first support plate (602) installed at the center of the inner side of the fixing seat (601), a second support plate (603) installed at the top of the inner side of the fixing seat (601), a first motor (604) installed at the inner bottom of the fixing seat (601), and a mounting seat (605) connected to the output end of the first motor (604) passing through the second support plate (603).
4. A welding device for sealing the cover plate of a supercapacitor according to claim 3, characterized in that: A limiting seat (11) for limiting the output end of the first motor (604) is installed at the top of the first support plate (602).
5. A sealing welding device for a welding supercapacitor cover plate according to claim 1, characterized in that: The pressing mechanism (8) includes C-shaped plates (801) installed at both ends of the fixing plate (7), a second motor (802) installed at the bottom of the C-shaped plate (801), a threaded rod (803) connected to the output end of the second motor (802), an adjustable block (804) that can be adjusted up and down on the outer wall of the threaded rod (803), a pressing seat (805) connected to the end of the adjustable block (804) away from the fixing plate (7), and an air rod (806) installed at the top of the inner side of the pressing seat (805).
6. The sealing and welding device for the cover plate of a welded supercapacitor according to claim 5, wherein: Limiting rods (12) passing through the adjustable block (804) are arranged at the front and rear ends of the inner side of the C-shaped plate (801).