Deviation-preventing positioning tool for printing roller welding

Through the combined design of the clamping rotation assembly, telescopic damper and shock absorber spring, the problem of low manual rotation efficiency in plate roller welding is solved, automatic rotation and stability improvement is achieved, and welding efficiency is improved.

CN223129836UActive Publication Date: 2025-07-22ZIBO YUNCHENG PLATE MAKING
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Patent Information

Application Number
CN202422374890.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-22
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

In the prior art, the welding of the rolls requires manual rotation of the staff during welding, resulting in low welding efficiency.

Method used

The combination design of the clamping rotation assembly, telescopic damper and shock absorber are adopted to achieve automatic rotation and shock absorption of the plate roller and improve stability.

Benefits of technology

Automatic rotation of plate rollers is achieved, welding efficiency is improved and the stability of plate rollers is enhanced.

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Abstract

The utility model discloses an anti-deviation positioning tool for printing roller welding, relates to the technical field of printing roller welding processing, solves the problem that a printing roller cannot be automatically rotated conveniently, and comprises a base, and a U-shaped mounting plate is fixedly connected to the middle of the outer surface of the upper end of the base. First electric telescopic rods are fixedly connected to the outer surfaces of the upper end and the lower end of the U-shaped mounting plate, a moving plate is fixedly connected to the outer surface of the other end of each first electric telescopic rod, a clamp is arranged on the outer surface of each moving plate, and a clamping rotating assembly is fixedly connected to the other side of the outer surface of the upper end of the base. Through the telescopic damper and the damping spring, vibration generated by rotation of the printing roller can be damped, the stability of the printing roller is improved, the welding effect is improved, through the clamping and rotating assembly, the printing roller clamped in the clamp can be clamped and rotated, manual rotation of workers is not needed, convenience is achieved, and the working efficiency is improved. And the welding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of plate roller welding processing, in particular to an anti-deviation positioning tooling for plate roller welding. Background Technique

[0002] ‌The plate roller‌ is a printing plate-making device, and the ‌plug head‌ is an important part of the plate roller. The plate roller usually consists of a roller body and a central shaft, and the plug heads are fixed at both ends of the roller body and are connected to the central shaft through locking parts on the central shaft to ensure the concentricity of the outer circumferential surface of the roller barrel and the central shaft, thereby improving the accuracy of the plate roller. The design and manufacture of the plug head have a direct impact on the performance and accuracy of the plate roller. Generally, the plug head and the plate roller are welded.

[0003] Chinese Utility Model (Publication No.:) discloses CN117139972A, a printing plate roller plug head welding positioning device, which includes a bottom plate and a positioning component for clamping the printing plate roller. The positioning component includes a bidirectional lead screw, an upper clamping plate and a lower clamping plate threadedly connected to the bidirectional lead screw. Fixed clamps are connected to the inner walls of the opposite sides of the upper clamping plate and the lower clamping plate. A connecting frame is provided on the upper surface of the bottom plate. One end of the bidirectional lead screw is rotatably connected to the connecting frame, and a limiting sliding groove is opened on the bottom plate. The upper clamping plate and the lower clamping plate are both slidably connected to the connecting frame through the limiting sliding groove; a first electric telescopic rod is provided at the upper end of the bottom plate, and a fixing plate is connected to the movable end of the first electric telescopic rod. An installation cavity is opened in the middle of the fixing plate, and a second electric telescopic rod is connected inside the installation cavity. The movable end of the second electric telescopic rod is connected with a suction cup; a plurality of third electric telescopic rods are provided on the outer wall of the fixing plate close to the connecting frame, and the movable ends of the plurality of third electric telescopic rods are all connected with clamping sleeves, and the plurality of third electric telescopic rods are equidistantly arranged around the central axis of the installation cavity.

[0004] In the process of implementing the present utility model, the inventor found that there are at least the following problems in this technology. When welding the plate roller and the plug head, it is necessary to rotate the plate roller, but it is necessary for the staff to manually rotate the plate roller, which is rather inconvenient and results in low welding efficiency. Therefore, an anti-deviation positioning tooling for plate roller welding is now proposed. Content of the Utility Model

[0005] In order to improve the problem of inconvenient automatic rotation of the plate roller, the present utility model provides an anti-deviation positioning tooling for plate roller welding.

[0006] The present utility model provides an anti-deviation positioning tooling for plate roller welding, adopting the following technical solutions:

[0007] An anti-deviation positioning tooling for plate roller welding, including a base, the middle of the upper outer surface of the base is fixedly connected with a U-shaped mounting plate, both the upper and lower outer surfaces of the U-shaped mounting plate are fixedly connected with a first electric telescopic rod, the other end outer surface of the first electric telescopic rod is fixedly connected with a moving plate, the first electric telescopic rod penetrates through the inner wall of the U-shaped mounting plate, a clamp is arranged on the outer surface of the moving plate, one side of the upper outer surface of the base is fixedly connected with a second electric telescopic rod, the upper outer surface of the second electric telescopic rod is fixedly connected with a fixing plate, one side outer surface of the fixing plate is movably connected with a plug clamping mechanism through a bearing, the other side of the upper outer surface of the base is fixedly connected with a clamping and rotating assembly, and the clamping and rotating assembly includes a mounting plate, a uniform speed motor, a rotating connecting rod, a driving gear, a driven gear, a driving motor, an adjusting screw, a connecting disc, a connecting support rod, a through groove, a moving ring, a movable connecting rod, a connecting plate, a clamping block and an anti-slip pad.

[0008] By adopting the above technical solution, through the arranged clamping and rotating assembly, the plate roller clamped in the clamp can be clamped and rotated, without the need for manual rotation by the staff, which is more convenient and improves the welding efficiency.

[0009] Optionally, one side outer surface of the moving plate is fixedly connected with a telescopic damper, the outer wall of the telescopic damper is sleeved with a shock-absorbing spring, the upper outer surface of the telescopic damper is fixedly connected with a clamp, and the moving plate is elastically connected with the clamp through the telescopic damper and the shock-absorbing spring.

[0010] By adopting the above technical solution, through the arranged telescopic damper and shock-absorbing spring, the vibration generated by the rotation of the plate roller can be damped, the stability of the plate roller is improved, and the welding effect is improved.

[0011] Optionally, the mounting plate is fixedly connected to one side of the upper outer surface of the base, a uniform speed motor is fixedly connected to one side outer surface of the mounting plate, one end outer surface of the uniform speed motor is movably connected with a rotating connecting rod, the rotating connecting rod penetrates through the other side outer surface of the mounting plate, and the other end of the rotating connecting rod is fixedly connected with a driving gear.

[0012] By adopting the above technical solution, starting the uniform speed motor can drive the rotating connecting rod to rotate, so that the driving gear at one end of the rotating connecting rod rotates.

[0013] Optionally, the driving gear meshes with the driven gear, and the driven gear is movably connected to one side outer surface of the mounting plate.

[0014] By adopting the above technical solution, since the driving gear meshes with the driven gear, when the driving gear rotates, it can drive the driven gear to rotate simultaneously.

[0015] Optionally, a driving motor is fixedly connected to the middle of the outer surface of one end of the driven gear, an adjusting screw rod is movably connected to the outer surface of the other end of the driving motor, and a connecting disc is movably connected to the outer surface of the other end of the adjusting screw rod.

[0016] By adopting the above technical solution, the driving motor can be rotated integrally through the driven gear, and the adjusting screw rod can be driven to rotate through the driving motor.

[0017] Optionally, a connecting support rod is fixedly installed between the connecting disc and the driven gear, a through groove is formed in the outer surface of one end of the connecting disc, and the through groove penetrates through the outer surface of the other end of the connecting disc.

[0018] By adopting the above technical solution, the connecting disc can be supported and fixed at one end of the driven gear through the connecting support rod, and the clamping block can be conveniently moved and adjusted at one end of the connecting disc through the through groove.

[0019] Optionally, a moving ring is threadedly connected to the outer wall of the adjusting screw rod, a movable connecting rod is movably connected to the outer wall of the moving ring, a connecting plate is movably connected to the outer surface of the other end of the movable connecting rod, a clamping block is fixedly connected to the outer surface of one side of the connecting plate, the connecting plate is slidably connected to the inner wall of the through groove, and an anti-slip pad is fixedly connected to the outer surface of one side of the clamping block.

[0020] By adopting the above technical solution, the movement of the moving ring can drive the movable connecting rod to change the angle, so that the movable connecting rod drives the connecting plate to slide on the inner wall of the through groove, so that the clamping block moves to clamp the plate roller.

[0021] Optionally, the movable connecting rod, the connecting plate, the clamping block and the anti-slip pad are all in four groups.

[0022] By adopting the above technical solution, through four groups of movable connecting rods, connecting plates, clamping blocks and anti-slip pads, one end of the plate roller can be clamped, and the anti-slip pad plays an anti-slip role when the plate roller rotates, so that the plate roller can rotate better.

[0023] In summary, the present utility model has the following beneficial effects:

[0024] 1. By arranging the telescopic damper and the shock-absorbing spring, the present utility model can damp the vibration generated by the rotation of the plate roller, improve the stability of the plate roller, and improve the welding effect;

[0025] 2. By arranging the clamping and rotating assembly, the present utility model can clamp and rotate the plate roller clamped in the fixture, without manual rotation by the staff, which is more convenient and improves the welding efficiency. Description of the Drawings

[0026] Figure 1 This is a schematic diagram of the overall structure of an anti - deviation positioning tooling for plate roller welding in the present utility model.

[0027] Figure 2 This is a schematic diagram of the connection structure between the moving plate and the fixture in an anti - deviation positioning tooling for plate roller welding in the present utility model.

[0028] Figure 3 This is a schematic diagram of the clamping and rotating assembly in an anti - deviation positioning tooling for plate roller welding in the present utility model.

[0029] Figure 4 This is a schematic diagram of the connection structure between the clamping block and the adjusting screw rod in an anti - deviation positioning tooling for plate roller welding in the present utility model.

[0030] Explanation of reference numerals:

[0031] 1. Base; 2. U - shaped mounting plate; 3. First electric telescopic rod; 4. Moving plate; 5. Fixture; 6. Second electric telescopic rod; 7. Fixed plate; 8. Plug clamping mechanism; 9. Clamping and rotating assembly; 10. Telescopic damper; 11. Shock - absorbing spring; 12. Mounting plate; 13. Constant - speed motor; 14. Rotating connecting rod; 15. Driving gear; 16. Driven gear; 17. Driving motor; 18. Adjusting screw rod; 19. Connecting disc; 20. Connecting support rod; 21. Through - slot; 22. Moving ring; 23. Movable connecting rod; 24. Connecting plate; 25. Clamping block; 26. Anti - slip pad. Detailed implementation manners

[0032] The following combines the attached drawings in the embodiments of the present utility model Figures 1-4 , and clearly and completely describes the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] Please refer to Figures 1-2, An anti-deviation positioning tooling for plate roller welding, including a base 1. In the middle of the upper outer surface of the base 1, a U-shaped mounting plate 2 is fixedly connected. Electric telescopic rods 1 3 are fixedly connected to both the upper and lower outer surfaces of the U-shaped mounting plate 2. The other end outer surface of the electric telescopic rod 1 3 is fixedly connected to a moving plate 4. The electric telescopic rod 1 3 penetrates through the inner wall of the U-shaped mounting plate 2. A clamp 5 is arranged on the outer surface of the moving plate 4. Through the two groups of electric telescopic rods 1 3, the two groups of moving plates 4 can be driven to move relatively, so that the clamp 5 can position and clamp the plate roller, facilitating welding. A telescopic damper 10 is fixedly connected to one side outer surface of the moving plate 4. A shock-absorbing spring 11 is sleeved on the outer wall of the telescopic damper 10. The upper outer surface of the telescopic damper 10 is fixedly connected to the clamp 5. The moving plate 4 is elastically connected to the clamp 5 through the telescopic damper 10 and the shock-absorbing spring 11. By setting the telescopic damper 10 and the shock-absorbing spring 11, the vibration generated by the rotation of the plate roller can be dampened, improving the stability of the plate roller and the welding effect.

[0034] Refer to Figures 1-2 , An electric telescopic rod 2 6 is fixedly connected to one side of the upper outer surface of the base 1. The upper outer surface of the electric telescopic rod 2 6 is fixedly connected to a fixing plate 7. One side outer surface of the fixing plate 7 is movably connected with a plug clamping mechanism 8 through a bearing. By the electric telescopic rod 2 6, the fixing plate 7 can be driven to rise and fall, so that the plug clamping mechanism 8 rises and falls, making the plug align with the plate roller.

[0035] Refer to Figures 1-3 , A clamping and rotating assembly 9 is fixedly connected to the other side of the upper outer surface of the base 1. The clamping and rotating assembly 9 includes a mounting plate 12, a constant-speed motor 13, a rotating connecting rod 14, a driving gear 15, a driven gear 16, a driving motor 17, an adjusting screw 18, a connecting disc 19, a connecting support rod 20, a through groove 21, a moving ring 22, a movable connecting rod 23, a connecting plate 24, a clamping block 25 and an anti-slip pad 26. Through the clamping and rotating assembly 9, it is convenient to clamp and rotate one end of the plate roller, facilitating the automatic rotation of the plate roller during welding and improving the welding efficiency. The mounting plate 12 is fixedly connected to one side of the upper outer surface of the base 1. A constant-speed motor 13 is fixedly connected to one side outer surface of the mounting plate 12. The constant-speed motor 13 can adjust the rotation speed to make the plate roller rotate at a constant speed. One end outer surface of the constant-speed motor 13 is movably connected with a rotating connecting rod 14. The rotating connecting rod 14 penetrates through the other side outer surface of the mounting plate 12. The other end of the rotating connecting rod 14 is fixedly connected to a driving gear 15. The driving gear 15 meshes with the driven gear 16. The driven gear 16 is movably connected to one side outer surface of the mounting plate 12. By starting the constant-speed motor 13, the rotating connecting rod 14 and the driving gear 15 are driven to rotate. Since the driving gear 15 meshes with the driven gear 16, the driven gear 16 can be driven to rotate simultaneously while the driving gear 15 rotates.

[0036] Refer toFigure 3 and Figure 4 , a driving motor 17 is fixedly connected to the middle of the outer surface of one end of the driven gear 16. The outer surface of the other end of the driving motor 17 is movably connected to an adjusting screw rod 18. The adjusting screw rod 18 can be rotated by the driving motor 17. The outer surface of the other end of the adjusting screw rod 18 is movably connected to a connecting disc 19. A connecting support rod 20 is fixedly installed between the connecting disc 19 and the driven gear 16. The connecting disc 19 can be fixed to one end of the driven gear 16 through the connecting support rod 20. A through groove 21 is formed in the outer surface of one end of the connecting disc 19, and the through groove 21 penetrates through the outer surface of the other end of the connecting disc 19. A moving ring 22 is threadedly connected to the outer wall of the adjusting screw rod 18. The outer wall of the moving ring 22 is movably connected to a movable connecting rod 23. The outer surface of the other end of the movable connecting rod 23 is movably connected to a connecting plate 24. A clamping block 25 is fixedly connected to the outer surface of one side of the connecting plate 24. The connecting plate 24 is slidably connected to the inner wall of the through groove 21. The rotation of the adjusting screw rod 18 can make the moving ring 22 move on the outer wall of the adjusting screw rod 18. When the moving ring 22 moves, it drives the movable connecting rod 23 to change the angle, so that the connecting plate 24 moves on the inner wall of the connecting disc 19. At this time, the clamping block 25 moves to clamp the plate roller. An anti-slip pad 26 is fixedly connected to the outer surface of one side of the clamping block 25. The anti-slip pad 26 makes the clamping of the plate roller more stable and can play an anti-slip role. The movable connecting rod 23, the connecting plate 24, the clamping block 25 and the anti-slip pad 26 are all in four groups. Through the four groups of movable connecting rods 23, connecting plates 24, clamping blocks 25 and anti-slip pads 26, one end of the plate roller can be clamped, and the clamping is more stable and can rotate better.

[0037] The implementation principle of the present utility model is as follows: When a deviation-preventing positioning tooling for plate roller welding is in use, first, the plate roller is positioned and fixed. The plate roller is placed between the jigs 5, and two groups of electric telescopic rods 1 are started to make the two groups of moving plates 4 move relatively until the jigs 5 clamp and position the plate roller. At this time, the plug is clamped and fixed through the plug clamping mechanism 8. The electric telescopic rod 2 is started to lift and lower the plug clamping mechanism 8 to align the plug with the central axis of the plate roller. After alignment, the staff can carry out welding. During the welding process, the plate roller needs to be rotated. First, the other end of the plate roller is clamped. The adjusting screw 18 is rotated by starting the driving motor 17. The rotation of the adjusting screw 18 enables the moving ring 22 to move on the outer wall of the adjusting screw 18. When the moving ring 22 moves, it drives the movable connecting rod 23 to change the angle, so that the connecting plate 24 moves on the inner wall of the connecting disc 19. At this time, the clamping block 25 moves to clamp the outer wall of the plate roller. A non-slip pad 26 is fixedly connected to the outer surface of one side of the clamping block 25. The non-slip pad 26 makes the clamping of the plate roller more stable and can play a role in preventing slipping. After clamping the plate roller, the uniform-speed motor 13 is started to drive the rotating connecting rod 14 to rotate at a uniform speed, so that the driving gear 15 rotates. Since the driving gear 15 meshes with the driven gear 16, when the driving gear 15 rotates, the driven gear 16 rotates, and the driven gear 16 drives the whole connecting disc 19 to rotate, so as to automatically rotate the plate roller, without the need for the staff to manually rotate it, which is more convenient and improves the welding efficiency.

[0038] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A deviation-preventing positioning tooling for plate roller welding, comprising a base (1), characterized in that: In the middle of the upper outer surface of the base (1), a U-shaped mounting plate (2) is fixedly connected. On the upper and lower outer surfaces of the U-shaped mounting plate (2), a first electric telescopic rod (3) is fixedly connected. On the outer surface of the other end of the first electric telescopic rod (3), a moving plate (4) is fixedly connected. The first electric telescopic rod (3) penetrates through the inner wall of the U-shaped mounting plate (2). On the outer surface of the moving plate (4), a clamp (5) is arranged. On one side of the upper outer surface of the base (1), a second electric telescopic rod (6) is fixedly connected. On the upper outer surface of the second electric telescopic rod (6), a fixing plate (7) is fixedly connected. On one side outer surface of the fixing plate (7), a plug clamping mechanism (8) is movably connected through a bearing. On the other side of the upper outer surface of the base (1), a clamping and rotating assembly (9) is fixedly connected. The clamping and rotating assembly (9) includes a mounting plate (12), a constant-speed motor (13), a rotating connecting rod (14), a driving gear (15), a driven gear (16), a driving motor (17), an adjusting screw rod (18), a connecting disc (19), a connecting support rod (20), a through groove (21), a moving ring (22), a movable connecting rod (23), a connecting plate (24), a clamping block (25) and an anti-slip pad (26).

2. The anti - deviation positioning tooling for plate roller welding according to claim 1, characterized in that: On one side outer surface of the moving plate (4), a telescopic damper (10) is fixedly connected. An anti-vibration spring (11) is sleeved on the outer wall of the telescopic damper (10). On the upper outer surface of the telescopic damper (10), a clamp (5) is fixedly connected. The moving plate (4) is elastically connected to the clamp (5) through the telescopic damper (10) and the anti-vibration spring (11).

3. The anti-offset positioning tooling for plate roller welding according to claim 1, wherein: The mounting plate (12) is fixedly connected to one side of the upper outer surface of the base (1). On one side outer surface of the mounting plate (12), a constant-speed motor (13) is fixedly connected. On the outer surface of one end of the constant-speed motor (13), a rotating connecting rod (14) is movably connected. The rotating connecting rod (14) penetrates through the other side outer surface of the mounting plate (12). On the other end of the rotating connecting rod (14), a driving gear (15) is fixedly connected.

4. A deviation prevention and positioning tooling for plate roller welding according to claim 3, characterized in that: The driving gear (15) meshes with the driven gear (16). The driven gear (16) is movably connected to one side outer surface of the mounting plate (12).

5. The anti - deviation positioning tooling for plate roller welding according to claim 4, characterized in that: In the middle of the outer surface of one end of the driven gear (16), a driving motor (17) is fixedly connected. On the outer surface of the other end of the driving motor (17), an adjusting screw rod (18) is movably connected. On the outer surface of the other end of the adjusting screw rod (18), a connecting disc (19) is movably connected.

6. The anti-deviation positioning tooling for plate roller welding according to claim 5, characterized in that: A connecting support rod (20) is fixedly installed between the connecting disc (19) and the driven gear (16). On one side outer surface of one end of the connecting disc (19), a through groove (21) is formed. The through groove (21) penetrates through the other side outer surface of the connecting disc (19).

7. The anti - deviation positioning tooling for plate roller welding according to claim 5, characterized in that: The outer wall of the adjusting screw rod (18) is threadedly connected with a moving ring (22). The outer wall of the moving ring (22) is movably connected with a movable connecting rod (23). The other end outer surface of the movable connecting rod (23) is movably connected with a connecting plate (24). One side outer surface of the connecting plate (24) is fixedly connected with a clamping block (25). The connecting plate (24) is slidably connected with the inner wall of the through groove (21). One side outer surface of the clamping block (25) is fixedly connected with an anti-slip pad (26).

8. A deviation prevention and positioning tooling for plate roller welding according to claim 7, characterized in that: The movable connecting rod (23), the connecting plate (24), the clamping block (25) and the anti-slip pad (26) are all in four groups.

Citation Information

Patent Citations

  • Printing plate roller plug welding positioning device and using method thereof

    CN117139972A