Transformer dismounting device and system

Abstract

The utility model discloses a transformer dismounting device and system. The transformer dismounting device comprises a base, a material receiving station is arranged on the base; a dismounting mechanism and a moving mechanism are arranged on the material receiving station; the dismounting mechanism comprises a push plate and a support plate; the supporting plate is connected with the base, and the push plate is slidably connected with the supporting plate. The push plate is connected with the first telescopic component, and the first telescopic component can move the push plate to a locking plate for locking the mold on the bearing table and push the locking plate away from the mold, so that the mold is unlocked; the moving mechanism comprises a three-axis moving part, a chuck and a suction nozzle; the three-axis moving part is connected with the base, the chuck and the suction nozzle are both connected with the three-axis moving part, the chuck is used for clamping a mold on the bearing table, and the suction nozzle is used for adsorbing a transformer semi-finished product in the mold. Automatic unloading of the transformer semi-finished products is achieved, and the unloading efficiency of the transformer semi-finished products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer production, in particular to a transformer disassembly device and system. Background Technique

[0002] The statements in this part only provide background technical information related to the utility model, and do not necessarily constitute prior art.

[0003] After a series of processes such as foot winding, material separation, and dispensing are required in transformer production to form a transformer semi-finished product, the transformer semi-finished product needs to be removed from the processing station and the transformer semi-finished product needs to be collected.

[0004] Currently, when collecting the transformer semi-finished product, manual disassembly of the mold loaded with the transformer semi-finished product is carried out, and then the transformer semi-finished product is manually taken and collected, which is time-consuming and laborious, and the production efficiency is low. Content of the Utility Model

[0005] In order to solve the above problems, the utility model proposes a transformer disassembly device and system, which can automatically collect the transformer semi-finished product and improve the collection efficiency of the transformer semi-finished product.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] In the first aspect, a transformer disassembly device is proposed, including a base; a material collection station is arranged on the base; a disassembly mechanism and a moving mechanism are arranged on the material collection station;

[0008] The disassembly mechanism includes a push plate and a support plate; the support plate is connected to the base, and the push plate is slidably connected to the support plate; the push plate is connected to a first telescopic member, and the first telescopic member can move the push plate to the locking plate of the mold on the carrier and push the locking plate away from the mold to unlock the mold;

[0009] The moving mechanism includes a three-axis moving member, a chuck and a suction nozzle; the three-axis moving member is connected to the base, and both the chuck and the suction nozzle are connected to the three-axis moving member. The chuck is used to clamp the mold on the carrier, and the suction nozzle is used to adsorb the transformer semi-finished product in the mold.

[0010] Furthermore, a second guide rail is arranged on the support plate, and a second guide groove is arranged on the push plate; the second guide rail is slidably connected to the second guide groove.

[0011] Furthermore, the disassembly mechanism includes two support plates, each support plate is slidably connected to a separate push plate, and the two push plates can push the two locking plates at both ends of the mold away from the mold.

[0012] Further, the disassembly mechanism further includes a pressing plate, which is connected to the second telescopic member. The second telescopic member can drive the pressing plate to move vertically to press the mold or move away from the mold, and the second telescopic member is connected to the base.

[0013] Further, positioning posts are provided on the pressing plate, and positioning holes are provided on the mold; the positioning posts and the positioning holes can be inserted into each other.

[0014] Further, a concave portion is provided at the bottom of the mold, and a positioning protrusion is provided on the bearing platform; the positioning protrusion and the concave portion are inserted into each other.

[0015] Further, the suction nozzle is connected to the third telescopic member, and the third telescopic member is connected to the three-axis moving member.

[0016] Further, a conveying mechanism is also provided on the base; the conveying mechanism is connected to the bearing platform and can move the bearing platform to the material receiving station.

[0017] Further, a first guide rail is provided on the base, and a first guide groove is provided on the bearing platform; the first guide rail is slidably connected to the first guide groove.

[0018] In a second aspect, a transformer disassembly system is proposed, including a transformer disassembly device proposed in the first aspect.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] For a transformer disassembly device and system proposed by the present utility model, the disassembly device includes a disassembly mechanism and a moving mechanism. The disassembly mechanism can unlock the mold through a push plate; the moving mechanism can clamp the mold through a chuck, adsorb the transformer semi-finished product in the mold through a suction nozzle, and can drive the chuck and the suction nozzle to move along the X-axis, Y-axis, and Z-axis through a three-axis moving member, so as to move the mold and the transformer semi-finished product to the storage area, realizing automatic material collection of the transformer semi-finished product, improving the material collection efficiency of the transformer semi-finished product, and further improving the production efficiency of the transformer.

[0021] Advantages of additional aspects of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present invention. Description of the Drawings

[0022] The specification drawings constituting a part of the present application are used to provide a further understanding of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application.

[0023] Figure 1 It is a schematic diagram of the overall structure of a transformer disassembly device disclosed in the embodiment;

[0024] Figure 2Schematic structural diagram of the mobile mechanism disclosed in the embodiment;

[0025] Figure 3 Schematic layout diagram of the disassembly station disclosed in the embodiment;

[0026] Figure 4 Schematic structural diagram of the disassembly mechanism and the carrier table disclosed in the embodiment;

[0027] Figure 5 Schematic structural diagram of the conveying mechanism disclosed in the embodiment.

[0028] Wherein: 1. Base, 2. Conveying mechanism, 3. Manipulator, 4. Mobile mechanism, 5. Disassembly mechanism, 6. Carrier table; 1-1. Material receiving station, 2-1. First guide rail, 2-2. Synchronous pulley, 2-3. First guide groove, 4-1. Three-axis moving component, 4-2. Chuck, 4-3. Suction nozzle, 5-1. Pressure plate, 5-2. First telescopic component, 5-3. Support plate, 5-4. Pusher plate, 5-5. Second telescopic component, 6-1. Support column, 6-2. Supporting plate, 6-3. Bottom plate, 6-4. Moving plate. Detailed implementation manners

[0029] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0030] It should be noted that the following detailed description is exemplary and is intended to provide further illustration of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0031] It should be noted that the terms used herein are only for describing specific implementation manners and are not intended to limit the exemplary implementation manners according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0032] In the present utility model, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only relationship terms determined for the convenience of describing the structural relationship of each component or element of the present utility model and do not specifically refer to any component or element of the present utility model. It should not be construed as a limitation to the present utility model.

[0033] In the present utility model, terms such as "fixed connection", "connected", "connected to" should be understood in a broad sense, which may mean a fixed connection, an integral connection or a detachable connection; it may be directly connected or indirectly connected through an intermediate medium. For relevant scientific research or technical personnel in this field, the specific meaning of the above terms in the present utility model can be determined according to specific circumstances, and it should not be construed as a limitation to the present utility model.

[0034] Embodiment 1

[0035] In this embodiment, a transformer disassembly device is disclosed, as Figures 1 - 5 shown, which includes a base 1; a material receiving station 1-1 is arranged on the base 1; a disassembly mechanism 5 and a moving mechanism 4 are arranged on the material receiving station 1-1;

[0036] The disassembly mechanism 5 includes a push plate 5-4 and a support plate 5-3; the support plate 5-3 is connected to the base 1, and the push plate 5-4 is slidably connected to the support plate 5-3; the push plate 5-4 is connected to a first telescopic member 5-2, and the first telescopic member 5-2 can move the push plate 5-4 to the locking plate of the mold on the carrier table and push the locking plate away from the mold to unlock the mold;

[0037] The moving mechanism 4 includes a three-axis moving member 4-1, a chuck 4-2 and a suction nozzle 4-3; the three-axis moving member 4-1 is connected to the base 1, both the chuck 4-2 and the suction nozzle 4-3 are connected to the three-axis moving member 4-1, and the chuck 4-2 is used for clamping the mold on the carrier table 6, and the suction nozzle 4-3 is used for adsorbing the transformer semi-finished product in the mold.

[0038] As Figure 4 shown, in this embodiment, a second guide rail is further arranged on the support plate 5-3, and a second guide groove is arranged on the push plate 5-4; the second guide rail is slidably connected to the second guide groove to realize the sliding connection between the push plate 5-4 and the support plate 5-3, and by arranging the second guide rail and the second guide groove, guidance is provided for the sliding of the push plate 5-4.

[0039] The first telescopic member 5-2 is connected to the support plate 5-3, and the push plate 5-4 is pushed by the first telescopic member 5-2 in the horizontal direction, moving towards and away from the locking plate, so as to be able to push the locking plate away from the mold and unlock the mold.

[0040] Preferably, the disassembly mechanism includes two support plates 5-3, each support plate 5-3 is slidably connected to a separate push plate 5-4, each push plate 5-4 is connected to a separate first telescopic member 5-2, and the two push plates 5-4 can push the two locking plates at both ends of the mold away from the mold.

[0041] The first telescopic member 5-2 can be a first cylinder.

[0042] As Figure 3As shown in the figure, the disassembly mechanism of this embodiment further includes a pressing plate 5-1, which is connected to the second telescopic member 5-5. The second telescopic member 5-5 can drive the pressing plate 5-1 to move vertically to press the mold or move away from the mold. The second telescopic member 5-5 is connected to the base 1.

[0043] This embodiment also provides a positioning post on the pressing plate 5-1 and a positioning hole on the mold; the positioning post and the positioning hole can be inserted into each other.

[0044] A concave position is provided at the bottom of the mold, and a positioning protrusion is provided on the bearing table 6; the positioning protrusion and the concave position are inserted into each other.

[0045] In this embodiment, the mold is placed on the bearing table, and the positioning protrusion and the concave position are inserted into each other; when the mold needs to be unlocked, the mold is pressed by setting the pressing plate 5-1. When the pressing plate 5-1 presses the mold, the positioning post and the positioning hole are inserted into each other, ensuring that the semi-finished transformer in the mold will not shake during the process of unlocking the mold by the push plate 5-4.

[0046] After the mold is unlocked by the push plate 5-4 in this embodiment, the mold and the semi-finished transformer are moved to the storage area by the moving mechanism 4.

[0047] As Figure 2 shown in the figure, the moving mechanism 4 includes a three-axis moving member 4-1, a chuck 4-2 and a suction nozzle 4-3; the three-axis moving member 4-1 is connected to the base 1, and both the chuck 4-2 and the suction nozzle 4-3 are connected to the three-axis moving member 4-1. The chuck 4-2 is used to clamp the mold on the bearing table 6, and the suction nozzle 4-3 is used to adsorb the semi-finished transformer in the mold.

[0048] Among them, the three-axis moving member 4-1 is an XYZ three-axis moving table, which can drive the chuck 4-2 and the suction nozzle 4-3 to move along the X-axis, Y-axis and Z-axis; among them, the Z-axis is the longitudinal direction; the X-axis and the Y-axis are perpendicular to each other in the horizontal direction.

[0049] The chuck 4-2 can be opened and closed to clamp the mold.

[0050] The suction nozzle 4-3 is connected to the third telescopic member, and the third telescopic member is connected to the three-axis moving member. The third telescopic member can drive the suction nozzle 4-3 to move vertically to adsorb the transformer.

[0051] The mold in this embodiment includes an upper mold and a lower mold; the semi-finished transformer is located between the upper mold and the lower mold, and the lower mold is connected to the carrier table; when the mold is unlocked, the chuck 4-2 is driven by a three-axis moving component to grip the upper mold and move the upper mold to the storage area; then, the suction nozzle is driven by the three-axis moving component to adsorb the semi-finished transformer and move the semi-finished transformer to the storage area, realizing the automatic disassembly of the mold and the semi-finished transformer and improving the disassembly efficiency of the semi-finished transformer.

[0052] This embodiment also provides a conveying mechanism 2 on the base; the conveying mechanism 2 is connected to the carrier table and can move the carrier table to the material receiving station 1-1, and the carrier table 6 is used to carry the mold.

[0053] As Figure 5 shown, this embodiment also provides a first guide rail 2-1 on the base 1 and a first guide groove 2-3 on the carrier table 6; the first guide rail 2-1 is slidably connected to the first guide groove 2-3. Through the setting of the first guide rail and the first guide groove 2-3, it provides guidance for the movement of the carrier table 6.

[0054] Preferably, the conveying mechanism 2 adopts a belt drive; the conveying mechanism 2 includes two synchronous pulleys 2-2 and a belt; the belt is sleeved on the two synchronous pulleys; one of the synchronous pulleys is connected to the output shaft of the driving motor, and the rotation of the output shaft of the driving motor can drive the synchronous pulley to rotate, and then drive the belt to rotate.

[0055] As Figure 4 shown, the carrier table 6 includes a supporting plate 6-2, support columns 6-1, a bottom plate 6-3 and a moving plate 6-4. Support columns 6-1 are arranged between the supporting plate 6-2 and the bottom plate 6-3; the supporting plate 6-2 is used to carry the mold, and the moving plate 6-4 is connected to the bottom plate 6-3; the first guide groove 2-3 is arranged on the bottom plate 6-3, and the moving plate 6-4 is connected by the belt in the belt drive.

[0056] A transformer disassembly device disclosed in this embodiment further includes a robotic arm 3. The robotic arm 3 is connected to the base 1, and a manipulator is arranged on the robotic arm 3. The manipulator can grip the mold on the transformer processing station to the carrier table, move the carrier table to the disassembly station through the conveying mechanism, and then, the mold is unlocked and unloaded through the disassembly mechanism and the moving mechanism, and the semi-finished transformer in the mold is automatically unloaded, improving the unloading efficiency of the semi-finished transformer and enhancing the production efficiency of the transformer.

[0057] Embodiment 2

[0058] In this embodiment, a transformer disassembly system is disclosed, including a transformer disassembly device disclosed in Embodiment 1.

[0059] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

[0060] Although the specific implementation manners of the present utility model have been described above in conjunction with the accompanying drawings, they do not limit the protection scope of the present utility model. Those skilled in the art should understand that, based on the technical solutions of the present utility model, various modifications or deformations that can be made by those skilled in the art without creative efforts are still within the protection scope of the present utility model.

Claims

1. A transformer disassembly device, characterized in that, It includes a base; a material receiving station is provided on the base; a disassembly mechanism and a moving mechanism are provided on the material receiving station; The disassembly mechanism includes a push plate and a support plate; the support plate is connected to the base, and the push plate is slidably connected to the support plate; the push plate is connected to a first telescopic member, and the first telescopic member can move the push plate to the locking plate of the mold on the carrier table and push the locking plate away from the mold to unlock the mold; The moving mechanism includes a three-axis moving member, a chuck and a suction nozzle; the three-axis moving member is connected to the base, and both the chuck and the suction nozzle are connected to the three-axis moving member. The chuck is used to clamp the mold on the carrier table, and the suction nozzle is used to adsorb the transformer semi-finished product in the mold.

2. The transformer disassembly device according to claim 1, characterized in that, A second guide rail is provided on the support plate, and a second guide groove is provided on the push plate; the second guide rail is slidably connected to the second guide groove.

3. The transformer disassembly device according to claim 1, characterized in that, The disassembly mechanism includes two support plates, each support plate is slidably connected to a separate push plate, and the two push plates can push the two locking plates at both ends of the mold away from the mold.

4. The transformer disassembly device according to claim 1, characterized in that, The disassembly mechanism further includes a pressure plate, the pressure plate is connected to a second telescopic member, and the second telescopic member can drive the pressure plate to move vertically to press the mold or move away from the mold. The second telescopic member is connected to the base.

5. The transformer disassembly device according to claim 4, characterized in that, Positioning columns are provided on the pressure plate, and positioning holes are provided on the mold; the positioning columns and the positioning holes can be inserted into each other.

6. The transformer disassembly device according to claim 1, wherein, A recess is provided at the bottom of the mold, and a positioning protrusion is provided on the carrier table; the positioning protrusion is inserted into the recess.

7. The transformer disassembly device according to claim 1, characterized in that, The suction nozzle is connected to a third telescopic member, and the third telescopic member is connected to the three-axis moving member.

8. The transformer disassembly device according to claim 1, characterized in that, A conveying mechanism is further provided on the base; the conveying mechanism is connected to the carrier table and can move the carrier table to the material receiving station.

9. The transformer disassembly device according to claim 8, characterized in that, A first guide rail is provided on the base, and a first guide groove is provided on the carrier table; the first guide rail is slidably connected to the first guide groove.

10. A transformer disassembly system, characterized in that, It includes a transformer disassembly device according to any one of claims 1-9.

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