Wear-resistant insert ring forming equipment
By designing wear-resistant ring molding equipment and adopting automated grinding and vacuuming systems, the problem of low grinding efficiency of the inner and outer rings of the piston wear-resistant ring is solved, and efficient automated production is achieved.
Patent Information
- Application Number
- CN202422389823.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the inner and outer rings of the piston wear-resistant inlay ring require manual operation, which leads to difficult adjustment and low efficiency.
Design a wear-resistant ring forming equipment, using support base, gantry, telescopic cylinder, motor-driven grinding and vacuum cleaner to realize automatic grinding and debris cleaning of the inner and outer rings of the piston wear-resistant ring.
Automatic polishing of the inner and outer rings of the piston wear-resistant inlay ring is realized, which improves work efficiency, reduces manpower and material consumption, and prevents debris from splashing.
Smart Images
Figure CN223130185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing and production of automotive parts pistons, in particular to a wear-resistant insert forming device. Background Art
[0002] With the rapid development of the automotive industry, the piston wear-resistant insert technology has been widely used. Since it was first used in China in the early 1990s, the annual demand has reached tens of millions of pieces. On the basis of popularization and application, this technology has gradually matured and played a huge role in promoting the development of the national economy. With the continuous increase in the demand for piston wear-resistant inserts, piston wear-resistant inserts have formed a series of independent products that are matched with pistons, with hundreds of varieties. They have their own systems in product design, production, inspection, packaging and transportation, and the technology is becoming increasingly perfect, and the trade volume increases year by year.
[0003] In the prior art, when manually processing the engine piston insert, it is necessary to polish the inner and outer rings of the insert. However, at present, the inner ring is polished manually with a grinding belt. Since the tolerance space of the insert is small, it is not easy to adjust during polishing. Summary of the Invention
[0004] In view of this, the purpose of the utility model is to provide a wear-resistant insert forming device that can realize the grinding and forming of the inner and outer surfaces of the piston wear-resistant insert.
[0005] The utility model is realized by the following method: a wear-resistant insert forming device, including a support base, on the upper surface of which a gantry is arranged. In the middle of the upper surface of the support base, a placement plate for placing the wear-resistant insert is arranged. At both ends of the cross plate of the gantry, multiple telescopic cylinders are embedded. At the end of the telescopic rod of the multiple telescopic cylinders, a lifting plate is arranged. On the lifting plate, a first motor is arranged. At the end of the output shaft of the first motor, a rotating plate is arranged. On the lower surface of the rotating plate, a plurality of grinding parts are arranged at equal distances. On both sides of the gantry, vertical plates are embedded with first dust suction hoppers, and the first dust suction hoppers are connected with dust suction pipes. A dust suction part is arranged on the placement plate.
[0006] Further, the grinding part includes a grinding roller. On the lower surface of the rotating plate, a plurality of strip-shaped grooves are opened at equal distances. In the strip-shaped grooves, second motors are arranged. The output end of the second motor is connected with a screw rod. A moving block is spirally sleeved on the screw rod. On the lower surface of the moving block, a third motor is embedded. The output end of the third motor is connected with the grinding roller.
[0007] Further, the dust suction member includes a second dust suction hopper, the second dust suction hopper is embedded in the upper surface of the placement plate, the second dust suction hopper is connected to a vacuum cleaner through a pipeline, the vacuum cleaner is arranged in the support base, and a collection box body is arranged in the support base, and the collection box body is connected to the discharge port of the vacuum cleaner.
[0008] Further, both the front and rear ends of the gantry are hinged with openable and closable doors.
[0009] The beneficial effects of the present utility model are as follows: The present utility model adds a grinding member and a dust suction member to the device, which can simultaneously grind the inner and outer ring surfaces of the piston wear-resistant insert ring, and can suck dust during grinding to prevent debris from splashing; the structure of the present utility model is simple and the operation is convenient, which can effectively save manpower and material resources and improve work efficiency. Description of the Drawings
[0010] Figure 1 is a structural schematic diagram of the present utility model.
[0011] Figure 2 is an internal structural schematic diagram of the present utility model. Detailed Embodiment
[0012] The following further describes the present utility model with reference to the drawings.
[0013] Please refer to Figure 1 and Figure 2 As shown, the present utility model provides an embodiment: a wear-resistant insert ring forming device, including a support base 1, a gantry 2 is arranged on the upper surface of the support base 1, a placement plate 3 for placing a wear-resistant insert ring is arranged in the middle of the upper surface of the support base 1, multi-stage telescopic cylinders 21 are embedded at both the left and right ends of the cross plate of the gantry 2, a lifting plate 22 is arranged at the end of the telescopic rod of the multi-stage telescopic cylinder 21, a first motor 23 is arranged on the lifting plate 22, a rotating plate 24 is arranged at the end of the output shaft of the first motor 23, a plurality of grinding members 4 are arranged at equal intervals on the lower surface of the rotating plate 24, first dust suction hoppers 25 are embedded on both the left and right vertical plates of the gantry 2, the first dust suction hoppers 25 are connected with dust suction pipes 26, and a dust suction member 5 is arranged on the placement plate 3. By means of the multi-stage telescopic cylinder 21, the lifting plate 22 can be driven to move up and down, and by means of the first motor 23, the rotating plate 24 can be driven, so that the grinding member 4 can be brought into contact with the inner and outer rings of the piston wear-resistant insert ring, and the inner and outer rings of the piston wear-resistant insert ring can be ground. The debris during grinding can be absorbed through the first dust suction hopper 25.
[0014] Please continue to refer to Figure 1 and Figure 2As shown, in an embodiment of the present utility model, the grinding member 4 includes a grinding roller 41. A plurality of strip-shaped grooves 42 are equidistantly formed on the lower surface of the rotating plate 24. A second motor 43 is arranged in the strip-shaped groove 42. The output end of the second motor 43 is connected to a screw rod 44. A moving block 45 is spirally sleeved on the screw rod 44. A third motor (not shown) is embedded in the lower surface of the moving block 45. The output end of the third motor is connected to the grinding roller 41. Thus, the second motor 43 can drive the screw rod 44 to rotate, thereby driving the moving block 45 to move left and right, and enabling the grinding roller 41 to contact the piston wear-resistant insert ring.
[0015] Please continue to refer to Figure 1 and Figure 2 As shown, in an embodiment of the present utility model, the dust suction member 5 includes a second dust suction hopper 51. The second dust suction hopper 51 is embedded in the upper surface of the placing plate 3. The second dust suction hopper 51 is connected to a dust collector 52 through a pipeline. The dust collector 52 is arranged in the support base 1. A collection box body 53 is arranged in the support base 1. The collection box body 53 is connected to the discharge port of the dust collector 52. Thus, through the action of the dust collector 52 via the second dust suction hopper 51, the debris falling during grinding can be absorbed.
[0016] Please continue to refer to Figure 2 As shown, in an embodiment of the present utility model, openable doors are hingedly arranged at both the front and rear ends of the gantry 2. The opening and closing function can be realized, which is convenient for placing the piston wear-resistant insert ring on the placing plate 3.
[0017] The hinged setting in the present utility model is the hinged manner of the prior art. Those skilled in the art have been able to clearly understand it and will not be described in detail here.
[0018] The motors, multi-stage telescopic cylinders and dust collectors in the present utility model are all of the prior art. Those skilled in the art have been able to clearly understand them and will not be described in detail here.
[0019] The above are only the preferred embodiments of the present utility model. All equivalent changes and modifications made according to the scope of the patent application of the present utility model shall fall within the scope covered by the present utility model.
Claims
1. A wear-resistant insert forming device, characterized in that: It includes a support base, on the upper surface of which there is a gantry. In the middle of the upper surface of the support base, there is a placement plate for placing wear-resistant inserts. At both left and right ends of the cross plate of the gantry, multiple telescopic cylinders are embedded. The end of the telescopic rod of the multiple telescopic cylinders is provided with a lifting plate. On the lifting plate, there is a first motor. The end of the output shaft of the first motor is provided with a rotating plate. On the lower surface of the rotating plate, a plurality of grinding members are arranged at equal distances. On both left and right vertical plates of the gantry, first dust suction hoppers are embedded. The first dust suction hoppers are connected with dust suction pipes. On the placement plate, there is a dust suction member.
2. The wear-resistant insert forming device according to claim 1, wherein: The grinding member includes a grinding roller. A plurality of strip-shaped grooves are opened at equal distances on the lower surface of the rotating plate. A second motor is arranged in the strip-shaped groove. The output end of the second motor is connected with a screw rod. A moving block is helically sleeved on the screw rod. The lower surface of the moving block is embedded with a third motor. The output end of the third motor is connected with the grinding roller.
3. The wear-resistant insert forming device according to claim 1, characterized in that: The dust suction member includes a second dust suction hopper. The second dust suction hopper is embedded on the upper surface of the placement plate. The second dust suction hopper is connected to a dust collector through a pipeline. The dust collector is arranged in the support base. In the support base, there is a collection box body. The collection box body is connected to the discharge port of the dust collector.
4. A wear-resistant insert forming device according to claim 1, characterized in that: At both front and rear ends of the gantry, there are hinged and openable doors.