Inductor framework assembling and processing equipment

Abstract

The utility model relates to the technical field of inductor framework machining, in particular to inductor framework assembling and machining equipment, which reduces the complexity of the equipment structure, improves the use reliability and reduces the pollution of machining chips to the working environment. Comprising a base and a hollow circular truncated cone rotationally installed at the top end of the base. The device further comprises a collecting device, an adjusting device, multiple sets of collecting holes, multiple sets of first electric cylinders, multiple sets of clamping blocks and a grinding roller, the multiple sets of collecting holes communicate with the top end of the hollow circular truncated cone, the multiple sets of first electric cylinders are installed at the top end of the hollow circular truncated cone, and the multiple sets of clamping blocks are installed at the moving ends of the multiple sets of first electric cylinders correspondingly; the collecting device is used for sucking air into the hollow circular truncated cone and providing power for rotation of the hollow circular truncated cone, the grinding roller is installed on the adjusting device, and the adjusting device is used for driving the grinding roller to rotate and move for adjustment.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor skeleton processing, in particular to an inductor skeleton assembly processing device. Background Art

[0002] In the electronics industry, as one of the key components, inductors are widely used in various electronic devices, such as communication devices, computers, household appliances, etc. The skeleton of the inductor, as an important part for supporting and fixing the coil, the technical level of its assembly processing device is directly related to the production efficiency and quality of the inductor.

[0003] Currently, in the existing inductor skeleton processing equipment, such as the patent with the authorization announcement number CN219435687U, this utility model discloses an inductor skeleton assembly processing device, including a processing base. A simple barb grinding mechanism is arranged on the top of the processing base: the barb grinding mechanism includes a motor, a transmission block is fixedly arranged at the bottom of the motor, an intermediate gear is fixedly arranged at the bottom of the transmission block, and a side gear is meshed on the surface of the intermediate gear.

[0004] However, it is found in the use of this device that it is not convenient to collect and process the debris generated by grinding the inductor skeleton, which increases the pollution of the working environment. Moreover, the structure of this device is relatively complex, increasing the operation cost of the device and reducing the reliability of use. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides an inductor skeleton assembly processing device that reduces the complexity of the device structure, improves the reliability of use, and reduces the pollution of the working environment by processing debris.

[0006] An inductor skeleton assembly and processing device of the present utility model includes a base and a hollow frustum. The hollow frustum is rotatably installed at the top of the base. It also includes a collection device, an adjustment device, multiple groups of collection holes, multiple groups of first electric cylinders, multiple groups of clamping blocks, and a grinding roller. The multiple groups of collection holes are all communicatively arranged at the top of the hollow frustum. The multiple groups of first electric cylinders are all installed at the top of the hollow frustum. The multiple groups of clamping blocks are respectively installed on the moving ends of the multiple groups of first electric cylinders. A collection device is arranged inside the base. The collection device is used for sucking air inside the hollow frustum and for providing power for the rotation of the hollow frustum. The grinding roller is installed on the adjustment device. The adjustment device is used for driving the grinding roller to rotate and for moving and adjusting. Place the inductor skeleton to be processed on the top of the hollow frustum. Then, drive the multiple groups of clamping blocks to move closer to each other through the multiple groups of first electric cylinders, so that the multiple groups of clamping blocks clamp and fix the inductor skeleton. Then, drive the grinding roller to rotate and move its position through the adjustment device, so that the grinding roller contacts the surface of the inductor skeleton, so that the grinding roller grinds and processes the burrs of the inductor skeleton. At the same time, the collection device drives the hollow frustum to rotate and sucks air into the hollow frustum. After the hollow frustum rotates, it drives the inductor skeleton to rotate, so as to facilitate the grinding roller to grind different positions of the inductor skeleton, reduce the complexity of the equipment structure, and improve the use reliability. By sucking air into the hollow frustum, the hollow frustum absorbs the grinding debris through the multiple groups of collection holes, and the absorbed debris is transported into the collection device, so as to reduce the pollution of the processing debris to the working environment.

[0007] Preferably, the collection device includes a driving device, a collection box, a cylinder body, a track, a filter screen plate, a closing door, and a blower. The collection box is arranged on the inner side wall of the base. The top end of the cylinder body is communicated with the bottom end of the hollow frustum. The bottom end of the cylinder body is rotatably installed on the top end of the collection box and is communicated with the inside of the collection box. The track is installed on the inner side wall of the collection box. The filter screen plate is installed inside the collection box through the track. A pick-and-place opening is arranged on the outer side wall of the collection box. The closing door is arranged at the pick-and-place opening. The blower is installed on the inner side wall of the base. The input end of the blower is communicated with the inside of the collection box. The driving device is arranged on the collection box. The driving device is used for driving the cylinder body to rotate. By driving the cylinder body to rotate, the cylinder body drives the hollow frustum to rotate, so as to improve the convenience of rotating and processing the inductor skeleton. By sucking air into the collection box through the blower, the collection box sucks air into the hollow frustum through the cylinder body, so that the grinding debris of the inductor skeleton processing is collected inside the collection box. The debris is filtered through the filter screen plate, so that the filtered air is discharged through the blower. The filtered debris is deposited on the top of the filter screen plate. By regularly opening the closing door, it is convenient to slide out the filter screen plate from the inside for cleaning, improving the maintenance convenience of the equipment.

[0008] Preferably, the adjusting device includes a guide member, a second electric cylinder, a chassis, a first motor, and a third electric cylinder. The guide member is horizontally and slidably mounted on the top end of the base. The fixed end of the second electric cylinder is mounted on the outer side wall of the base, and the moving end of the second electric cylinder is connected to the outer side wall of the guide member. The chassis is vertically and slidably mounted on the inner side wall of the guide member. The grinding roller is rotatably mounted on the outer side wall of the chassis. The first motor is mounted on the inner side wall of the chassis, and the output end of the first motor is connected to the grinding roller. The fixed end of the third electric cylinder is mounted on the outer side wall of the guide member, and the moving end of the third electric cylinder is connected to the outer side wall of the chassis. The first motor drives the grinding roller to rotate, so that the grinding roller grinds and processes the inductor skeleton. The second electric cylinder drives the guide member to move horizontally, and at the same time, the third electric cylinder drives the chassis to move up and down, so as to adjust the position of the grinding roller, improve the convenience of grinding and processing different positions of the inductor skeleton by the grinding roller, and improve the flexibility of use.

[0009] Preferably, the driving device includes a second motor, a gear, and a toothed ring. The second motor is mounted on the outer side wall of the collection box. The gear is arranged on the output end of the second motor. The toothed ring is mounted on the outer side wall of the cylinder body, and the toothed ring meshes with the gear. The second motor drives the gear to rotate, so that the gear drives the cylinder body to rotate through the meshing with the toothed ring, thereby improving the convenience of the hollow frustum driving the inductor skeleton to rotate and process.

[0010] Preferably, it further includes an electromagnetic slip ring. The fixed end of the electromagnetic slip ring is mounted on the top end of the base, and the rotating end of the electromagnetic slip ring is sleeved on the outer side wall of the hollow frustum. By providing the electromagnetic slip ring, the convenience of supplying power to multiple first electric cylinders when the hollow frustum rotates is improved.

[0011] Preferably, it further includes an exhaust hood, and the exhaust hood is communicated with the output end of the fan. By providing the exhaust hood, the dispersion effect of the air discharged by the fan is improved.

[0012] Preferably, it further includes a collection hood, and the collection hood is mounted on the outer side wall of the hollow frustum. By providing the collection hood, the collection effect of the hollow frustum on debris is improved.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Place the inductor skeleton to be processed on the top of the hollow frustum. Then, drive multiple sets of clamping blocks to move closer to each other through multiple sets of first electric cylinders, so that the multiple sets of clamping blocks clamp and fix the inductor skeleton. After that, drive the grinding roller to rotate and move its position through the adjusting device, so that the grinding roller contacts the surface of the inductor skeleton, thereby enabling the grinding roller to grind and process the burrs on the inductor skeleton. At the same time, the collecting device drives the hollow frustum to rotate and sucks air from the hollow frustum. After the hollow frustum rotates, it drives the inductor skeleton to rotate, thus facilitating the grinding roller to grind different positions of the inductor skeleton, reducing the complexity of the equipment structure, and improving the reliability of use. By sucking air into the hollow frustum, the hollow frustum absorbs the grinding debris through multiple sets of collecting holes, and the absorbed debris is conveyed into the collecting device, thereby reducing the pollution of the working environment by the processing debris. Brief Description of the Drawings

[0014] Figure 1 is the axonometric structure schematic diagram of the present utility model;

[0015] Figure 2 is the axonometric partial structure schematic diagram of the connection between the base and the hollow frustum, etc.;

[0016] Figure 3 is the axonometric partial structure schematic diagram of the connection between the second motor and the gear, etc.;

[0017] Figure 4 is the axonometric structure schematic diagram of the connection between the hollow frustum and the collecting cover, etc.;

[0018] Figure 5 is the axonometric partial structure schematic diagram of the connection between the collecting box and the cylinder body, etc.

[0019] Reference numerals in the drawings: 1. Base; 2. Hollow frustum; 3. Collecting holes; 4. First electric cylinder; 5. Clamping block; 6. Grinding roller; 7. Collecting box; 8. Cylinder body; 9. Guide rail; 10. Filter screen plate; 11. Closing door; 12. Fan; 13. Guide member; 14. Second electric cylinder; 15. Chassis; 16. First motor; 17. Third electric cylinder; 18. Second motor; 19. Gear; 20. Tooth ring; 21. Electromagnetic slip ring; 22. Exhaust hood; 23. Collecting cover. Detailed Description of the Embodiment

[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] As Figures 1 to 5As shown in the figure, an inductor skeleton assembly and processing device of the present utility model includes a base 1 and a hollow frustum 2. The hollow frustum 2 is rotatably installed at the top of the base 1. It also includes a collection device, an adjustment device, multiple groups of collection holes 3, multiple groups of first electric cylinders 4, multiple groups of clamping blocks 5, and a grinding roller 6. The multiple groups of collection holes 3 are all communicated and arranged at the top of the hollow frustum 2. The multiple groups of first electric cylinders 4 are all installed at the top of the hollow frustum 2. The multiple groups of clamping blocks 5 are respectively installed on the moving ends of the multiple groups of first electric cylinders 4. A collection device is arranged inside the base 1. The collection device is used for sucking air inside the hollow frustum 2 and providing power for the rotation of the hollow frustum 2. The grinding roller 6 is installed on the adjustment device. The adjustment device is used for driving the grinding roller 6 to rotate and move for adjustment;

[0023] As Figure 3 shown, the collection device includes a driving device, a collection box 7, a cylinder body 8, a track 9, a filter screen plate 10, a closing door 11, and a blower 12. The collection box 7 is arranged on the inner side wall of the base 1. The top end of the cylinder body 8 is communicated with the bottom end of the hollow frustum 2. The bottom end of the cylinder body 8 is rotatably installed at the top of the collection box 7 and is communicated with the inside of the collection box 7. The track 9 is installed on the inner side wall of the collection box 7. The filter screen plate 10 is installed inside the collection box 7 through the track 9. A pick-and-place opening is arranged on the outer side wall of the collection box 7. The closing door 11 is arranged at the pick-and-place opening. The blower 12 is installed on the inner side wall of the base 1. The input end of the blower 12 is communicated with the inside of the collection box 7. The driving device is arranged on the collection box 7. The driving device is used for driving the cylinder body 8 to rotate;

[0024] In this embodiment, the inductor skeleton to be processed is placed on the top of the hollow frustum 2. Then, the multiple groups of first electric cylinders 4 drive the multiple groups of clamping blocks 5 to move closer to each other, so that the multiple groups of clamping blocks 5 clamp and fix the inductor skeleton. Then, the adjustment device drives the grinding roller 6 to rotate and move its position, so that the grinding roller 6 contacts the surface of the inductor skeleton, thereby enabling the grinding roller 6 to grind and process the burrs of the inductor skeleton. At the same time, the collection device drives the hollow frustum 2 to rotate and sucks air from the hollow frustum 2. After the hollow frustum 2 rotates, it drives the inductor skeleton to rotate, which is convenient for the grinding roller 6 to grind different positions of the inductor skeleton, reduces the complexity of the equipment structure, and improves the use reliability. By sucking air from the hollow frustum 2, the hollow frustum 2 absorbs the grinding debris through the multiple groups of collection holes 3, and the absorbed debris is transported into the collection device, thereby reducing the pollution of the processing debris to the working environment.

[0025] Embodiment 2

[0026] On the basis of Embodiment 1, as Figure 2As shown in the figure, an inductor skeleton assembly and processing device of the present utility model, the adjustment device includes a guide member 13, a second electric cylinder 14, a chassis 15, a first motor 16 and a third electric cylinder 17. The guide member 13 is horizontally slidably mounted on the top end of the base 1. The fixed end of the second electric cylinder 14 is mounted on the outer side wall of the base 1, and the moving end of the second electric cylinder 14 is connected to the outer side wall of the guide member 13. The chassis 15 is vertically slidably mounted on the inner side wall of the guide member 13. The grinding roller 6 is rotatably mounted on the outer side wall of the chassis 15. The first motor 16 is mounted on the inner side wall of the chassis 15, and the output end of the first motor 16 is connected to the grinding roller 6. The fixed end of the third electric cylinder 17 is mounted on the outer side wall of the guide member 13, and the moving end of the third electric cylinder 17 is connected to the outer side wall of the chassis 15;

[0027] As Figure 3 shown in the figure, the driving device includes a second motor 18, a gear 19 and a toothed ring 20. The second motor 18 is mounted on the outer side wall of the collection box 7. The gear 19 is provided on the output end of the second motor 18. The toothed ring 20 is mounted on the outer side wall of the cylinder body 8, and the toothed ring 20 meshes with the gear 19;

[0028] As Figure 2 shown in the figure, it further includes an electromagnetic slip ring 21. The fixed end of the electromagnetic slip ring 21 is mounted on the top end of the base 1, and the rotating end of the electromagnetic slip ring 21 is sleeved on the outer side wall of the hollow frustum 2;

[0029] As Figure 4 shown in the figure, it further includes an exhaust hood 22. The exhaust hood 22 is communicatively provided at the output end of the blower 12;

[0030] As Figure 4 shown in the figure, it further includes a collection hood 23. The collection hood 23 is mounted on the outer side wall of the hollow frustum 2;

[0031] In this embodiment, the driving device drives the cylinder body 8 to rotate, so that the cylinder body 8 drives the hollow frustum 2 to rotate, thereby improving the convenience of rotating and processing the inductor skeleton. The blower 12 sucks air into the collection box 7, so that the collection box 7 sucks air into the hollow frustum 2 through the cylinder body 8, so that the debris generated during the processing of the inductor skeleton is collected inside the collection box 7. The debris is filtered by the filter screen plate 10, so that the filtered air is discharged through the blower 12. The filtered debris is deposited on the top of the filter screen plate 10. By regularly opening the closing door 11, it is convenient to slide out the filter screen plate 10 from the inside for cleaning, improving the convenience of equipment maintenance. The first motor 16 drives the grinding roller 6 to rotate, so that the grinding roller 6 grinds and processes the inductor skeleton. The second electric cylinder 14 drives the guide member 13 to move horizontally, and at the same time, the third electric cylinder 17 drives the chassis 15 to move up and down, so that the position of the grinding roller 6 is adjusted, improving the convenience of grinding and processing different positions of the inductor skeleton by the grinding roller 6 and improving the flexibility of use.

[0032] An inductor skeleton assembly and processing device of the present utility model, when working, places the inductor skeleton to be processed on the top of the hollow frustum 2. Then, a plurality of first electric cylinders 4 drive a plurality of clamping blocks 5 to move closer to each other, so that the plurality of clamping blocks 5 clamp and fix the inductor skeleton. Then, an adjusting device drives the grinding roller 6 to rotate and move its position, so that the grinding roller 6 contacts the surface of the inductor skeleton, thereby enabling the grinding roller 6 to grind and process the burrs of the inductor skeleton. At the same time, a collecting device drives the hollow frustum 2 to rotate and suck air from the hollow frustum 2. After the hollow frustum 2 rotates, it drives the inductor skeleton to rotate, thereby facilitating the grinding roller 6 to grind different positions of the inductor skeleton. By sucking air into the hollow frustum 2, the hollow frustum 2 absorbs the grinding debris through a plurality of collecting holes 3, and the absorbed debris is conveyed into the collecting device.

[0033] The first electric cylinder 4, the blower 12, the second electric cylinder 14, the first motor 16, the third electric cylinder 17, the second motor 18 and the electromagnetic slip ring 21 of an inductor skeleton assembly and processing device of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached user manual, without the need for creative labor from those skilled in the art.

[0034] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. An inductor skeleton assembly and processing device, comprising a base (1) and a hollow frustum (2), the hollow frustum (2) is rotatably installed at the top of the base (1); characterized in that, It further includes a collection device, an adjustment device, multiple groups of collection holes (3), multiple groups of first electric cylinders (4), multiple groups of clamping blocks (5), and a grinding roller (6). The multiple groups of collection holes (3) are all communicatively arranged at the top end of the hollow frustum (2). The multiple groups of first electric cylinders (4) are all installed at the top end of the hollow frustum (2). The multiple groups of clamping blocks (5) are respectively installed on the moving ends of the multiple groups of first electric cylinders (4). A collection device is arranged inside the base (1). The collection device is used for sucking air inside the hollow frustum (2), and the collection device is used for providing power for the rotation of the hollow frustum (2). The grinding roller (6) is installed on the adjustment device. The adjustment device is used for driving the grinding roller (6) to rotate and move for adjustment.

2. The inductor bobbin assembly and processing equipment according to claim 1, characterized in that, The collection device includes a driving device, a collection box (7), a cylinder body (8), a track (9), a filter screen plate (10), a closing door (11), and a blower (12). The collection box (7) is arranged on the inner side wall of the base (1). The top end of the cylinder body (8) is communicatively connected to the bottom end of the hollow frustum (2). The bottom end of the cylinder body (8) is rotatably installed at the top end of the collection box (7), and the bottom end of the cylinder body (8) communicates with the inside of the collection box (7). The track (9) is installed on the inner side wall of the collection box (7). The filter screen plate (10) is installed inside the collection box (7) through the track (9). A pick-and-place opening is arranged on the outer side wall of the collection box (7). The closing door (11) is arranged at the pick-and-place opening. The blower (12) is installed on the inner side wall of the base (1). The input end of the blower (12) is communicatively connected to the inside of the collection box (7). The driving device is arranged on the collection box (7). The driving device is used for driving the cylinder body (8) to rotate.

3. The inductor skeleton assembly and processing equipment according to claim 1, characterized in that, The adjustment device includes a guide member (13), a second electric cylinder (14), a chassis (15), a first motor (16), and a third electric cylinder (17). The guide member (13) is horizontally slidably installed at the top end of the base (1). The fixed end of the second electric cylinder (14) is installed on the outer side wall of the base (1). The moving end of the second electric cylinder (14) is connected to the outer side wall of the guide member (13). The chassis (15) is vertically slidably installed on the inner side wall of the guide member (13). The grinding roller (6) is rotatably installed on the outer side wall of the chassis (15). The first motor (16) is installed on the inner side wall of the chassis (15). The output end of the first motor (16) is connected to the grinding roller (6). The fixed end of the third electric cylinder (17) is installed on the outer side wall of the guide member (13). The moving end of the third electric cylinder (17) is connected to the outer side wall of the chassis (15).

4. The inductor skeleton assembly and processing equipment according to claim 2, characterized in that, The driving device includes a second motor (18), a gear (19), and a toothed ring (20). The second motor (18) is installed on the outer side wall of the collection box (7). The gear (19) is arranged at the output end of the second motor (18). The toothed ring (20) is installed on the outer side wall of the cylinder body (8). The toothed ring (20) meshes with the gear (19).

5. An inductor skeleton assembly and processing device according to claim 1, characterized in that, It further includes an electromagnetic slip ring (21). The fixed end of the electromagnetic slip ring (21) is installed at the top end of the base (1). The rotating end of the electromagnetic slip ring (21) is sleeved on the outer side wall of the hollow frustum (2).

6. The inductor bobbin assembling and processing equipment according to claim 2, characterized in that, It further includes an exhaust hood (22). The exhaust hood (22) is communicatively arranged at the output end of the blower (12).

7. An inductor skeleton assembly and processing device according to claim 1, characterized in that, It further includes a collection hood (23). The collection hood (23) is installed on the outer side wall of the hollow frustum (2).

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