Auxiliary welding device for large heating and ventilation pipeline on construction site

By designing large HVAC auxiliary welding devices on construction sites, the problems of axis alignment and stability during HVAC welding are solved, and the welding efficiency and quality are improved to meet the needs of different construction sites.

CN120362878AActive Publication Date: 2025-07-25THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD

Patent Information

Application Number
CN202510677400.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-07-25
Estimated Expiration
2045-05-26

AI Technical Summary

Technical Problem

During the welding process of HVAC pipes, traditional manual operations are difficult to ensure the alignment of the pipeline axis, resulting in staggered sides and uneven gaps. The lack of effective support of large HVAC pipes leads to unstable welding process and prone to welding defects.

Method used

A large HVAC auxiliary welding device at construction site is designed, including a first quick-loading bracket, a translational moving mechanism, a horizontal drive assembly, a positioning and lifting mechanism and a butt-assisted welding mechanism. Through precise control and stable support, the stability and accuracy of the pipeline butt and welding process are ensured.

Benefits of technology

It improves the efficiency and accuracy of welding preparation work, ensures welding quality and sealing, reduces labor intensity, adapts to HVAC pipes of different shapes and pipe diameters, and is suitable for various construction sites.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120362878A_ABST
Patent Text Reader

Abstract

The invention relates to an auxiliary welding device for a large heating and ventilation pipeline on a construction site, which relates to the technical field of auxiliary welding of pipelines and comprises a first quick-building bracket arranged at a first pipeline, and a second quick-building bracket matched with a second pipeline is arranged on one side of the first quick-building bracket; a translation moving mechanism, a horizontal driving assembly and a horizontal maintaining assembly are arranged on the first fast building support; a positioning lifting mechanism is arranged on the second quick-building support, and a butt joint auxiliary welding mechanism which assists the first pipeline and the second pipeline in butt joint and provides convenient conditions for welding operation is arranged between the first pipeline and the second pipeline. By means of the ingenious structural design, various problems encountered in the traditional heating and ventilation pipeline welding process are solved, the welding quality and efficiency are greatly improved, meanwhile, the working environment is improved, and the labor intensity is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipeline auxiliary welding, and particularly to a large-scale HVAC pipeline auxiliary welding device at the construction site. Background Art

[0002] In the field of building construction, the HVAC project, as an important component, undertakes the task of ensuring the operation of ventilation, air conditioning and other systems within the building. Among them, the installation quality of HVAC pipelines is directly related to the performance and stability of the entire HVAC system. And during the installation process of HVAC pipelines, welding operation is a key link to ensure firm connection and good sealing of the pipelines.

[0003] With the acceleration of the urbanization process and the continuous expansion of the building scale, the application of large-scale HVAC pipelines is becoming increasingly widespread. These large-scale HVAC pipelines usually have the characteristics of large diameter, thick wall and long length, and their welding construction is more difficult. At the traditional construction site, the welding of large-scale HVAC pipelines mainly relies on manual operation of auxiliary tools to complete, and this method has many limitations.

[0004] On the one hand, during the positioning and adjustment of the pipelines, the accuracy of manual operation is limited, and it is difficult to ensure that the axes of the two pipelines to be welded completely coincide, and problems such as misalignment and uneven gaps are likely to occur, thus affecting the welding quality. On the other hand, during the welding process, due to the large self-weight of the large-scale HVAC pipeline and the lack of effective support and fixing devices, the pipeline is prone to deformation or shaking, which not only affects the stability of the welding operation, but may also lead to welding defects such as uneven welds, slag inclusions, porosity and other problems.

[0005] How to solve the above technical problems is the subject faced by the present invention. Summary of the Invention

[0006] In order to solve the deficiencies of the prior art, the present invention provides a large-scale HVAC pipeline auxiliary welding device at the construction site with reasonable design, safety and reliability. Through a series of innovative designs and structural optimizations, the efficiency, accuracy and safety of on-site welding operation of HVAC pipelines are significantly improved.

[0007] The technical solution adopted by the present invention to solve its technical problems is: a large-scale HVAC pipeline auxiliary welding device at the construction site, including a first quick-assembly bracket arranged at the first pipeline, and a second quick-assembly bracket cooperating with the second pipeline is arranged at one side of the first quick-assembly bracket; A translation moving mechanism is arranged on the first quick-assembly bracket to facilitate the horizontal movement of the first pipeline and realize the docking preparation with the second pipeline. A horizontal driving component cooperating with the translation moving mechanism and used to provide a horizontal driving force for the first welding pipeline is arranged on the first quick-assembly bracket. A horizontal maintaining component used to keep the first pipeline in a horizontal state is arranged on the first quick-assembly bracket; A positioning and lifting mechanism for positioning and lifting the second pipeline to complete the preparatory operations before welding is provided on the second quick-assembly support. A docking and auxiliary welding mechanism for assisting the docking of the first pipeline and the second pipeline and facilitating the welding operation is provided between the first pipeline and the second pipeline.

[0008] Furthermore, the first quick-assembly support includes quick-assembly support columns symmetrically arranged on both sides of the first pipeline. A fastening assembly for cooperating with the ground and improving the stability of the quick-assembly support columns is provided on the quick-assembly support columns. A plurality of reinforcement telescopic frame assemblies for cooperating with the two quick-assembly support columns to enhance the overall stability are provided between the two quick-assembly support columns; the second quick-assembly support includes a plurality of support column mechanisms arranged along the axial direction of the second pipeline, and the structure of the support column mechanism is the same as that of the first quick-assembly support; The translation moving mechanism and the horizontal maintaining component are both arranged between the two quick-assembly support columns, and the positioning and lifting mechanism is arranged between the support column mechanisms.

[0009] Furthermore, the fastening assembly includes a fastening base arranged at the bottom end of the quick-assembly support column. A fastening screw for cooperating with the ground is provided on the fastening base, and a fastening insertion rod for inserting into the ground is provided on the fastening base; The reinforcement telescopic frame assembly includes reinforcement sleeves respectively sleeved in the two quick-assembly support columns. A reinforcement screw for cooperating with the quick-assembly support column is provided on the reinforcement sleeve. A telescopic fixed cylinder is provided on one translation sleeve, and a telescopic movable cylinder for cooperating with the telescopic fixed cylinder is provided on the other translation sleeve.

[0010] Furthermore, the translation moving mechanism includes a translation base arranged on one of the reinforcement telescopic frame assemblies. A translation arc seat is provided on the translation base. A plurality of translation balls are provided on the translation arc seat, and a stable insertion rod assembly for cooperating with the translation base is provided on the reinforcement telescopic frame assembly; A front base is provided on one of the reinforcement telescopic frame assemblies. The front base platform is provided with a front base for cooperating with the horizontal driving component and the horizontal maintaining component. A front insertion rod assembly for cooperating with the front base is provided on the reinforcement telescopic frame. The structure of the front base is the same as that of the translation base, and the structure of the front insertion rod assembly is the same as that of the stable insertion rod assembly.

[0011] Furthermore, the translation base includes a translation sleeve frame for cooperating with the reinforcement telescopic frame assembly. A translation base for cooperating with the stable insertion rod unit is provided on the translation sleeve frame, and the translation arc seat is arranged on the translation base. A plurality of translation screws for cooperating with the reinforcement telescopic frame assembly are provided on the translation sleeve frame; Both sides of the translation base are provided with a plurality of stable jacks; the stable plug rod assembly includes a stable sleeve that cooperates with the reinforcement telescopic frame assembly, a plug rod base is arranged on the stable sleeve, and a plurality of stable plug rods that cooperate with the stable jacks are uniformly arranged on the plug rod base.

[0012] Further, the horizontal maintenance assembly includes a maintenance hinge rope unit arranged on the front base, a steering bracket unit is arranged between the two quick-assembly support columns, a translation circular frame unit is arranged at one end of the first pipe away from the second pipe, and the translation circular frame unit is connected to the maintenance hinge rope unit, and a tension pulley unit that cooperates with the maintenance hinge rope unit is arranged on the front base; The horizontal drive assembly includes a steering circular frame unit arranged on the second pipe, a drive hinge rope unit is arranged on the front base, and the drive hinge rope unit is fixedly connected to the translation circular frame unit via the steering circular frame unit.

[0013] Among them, the steering bracket unit includes a steering base, telescopic connecting frames that are slidably matched with the steering base are arranged on both sides of the steering base, a connecting fixing cylinder that cooperates with the quick-assembly support column is arranged on the telescopic connecting frame, a first screw that cooperates with the telescopic connecting frame is arranged on the steering base, a second screw is arranged on the connecting fixing cylinder, a steering base frame is arranged on the steering base, and a steering wheel is arranged on the steering base frame; The maintenance hinge rope unit includes a maintenance winch arranged on the front base, a maintenance roller shaft is arranged on the maintenance winch, a maintenance motor that cooperates with the maintenance roller shaft is arranged on the maintenance hinge frame, a plurality of maintenance winches are arranged on the maintenance roller shaft, a maintenance hinge rope is arranged on the maintenance winch, and the maintenance hinge rope is connected to the translation circular frame unit via the steering wheel; The translation circular frame unit includes two symmetrically arranged translation half-ring frames, a translation screw for connecting to another translation half-ring frame is arranged on the translation half-ring frame, a limit screw for connecting to the first pipe is arranged on the translation half-ring frame, a plurality of fixing frames are arranged on the translation half-ring frame, and fixing wheels are arranged on the fixing frames.

[0014] Among them, the drive hinge rope unit includes a drive hinge frame arranged on the front base, a drive roller shaft is arranged on the drive winch, a drive motor that cooperates with the drive roller shaft is arranged on the drive hinge frame, a plurality of drive winches are arranged on the drive roller shaft, a drive hinge rope is arranged on the drive winch, and the drive hinge rope is fixedly connected to the translation circular frame unit via the steering circular frame unit; The structure of the steering circular frame unit is the same as the structure of the translation circular frame unit.

[0015] Furthermore, the positioning and lifting mechanism includes a positioning telescopic frame assembly disposed between two support column mechanisms. A lifting base frame is provided on the positioning telescopic frame assembly. A positioning plug rod assembly cooperating with the lifting base frame is provided on the positioning telescopic frame assembly. A limiting screw rod cooperating with the positioning telescopic frame assembly is provided on the lifting base frame. Flexible brackets are symmetrically provided on the lifting base frame. A flexible cloth is provided between the two flexible brackets. A flexible winding assembly for winding the flexible cloth is provided on the flexible brackets. A stable support frame cooperating with the flexible cloth is provided on the lifting base frame. A stable support rod assembly cooperating with the flexible cloth is provided on the stable support frame. The flexible winding assembly includes a winding shaft provided on the flexible bracket. A winding roller cooperating with the flexible cloth is provided on the winding shaft. A flexible motor cooperating with the winding shaft is provided on the flexible bracket. The stable support rod assembly includes a top support hydraulic rod provided on the stable support frame. A positioning support block cooperating with the second pipe is provided at the mobile end of the top support hydraulic rod.

[0016] Furthermore, the docking and auxiliary welding mechanism includes a first docking and welding assembly provided on the first pipe. A second docking and welding assembly cooperating with the first docking and welding assembly is provided on the second pipe. The structure of the first docking and welding assembly is the same as that of the second docking and welding assembly. The first docking and welding assembly includes symmetrically arranged docking semi - frames. Connecting screws for connecting with the other docking semi - frame are provided on the docking semi - frames. Clamping screw rods for clamping the docking semi - frames on the first pipe are provided on the docking semi - frames. A rotating base in a semi - circular shape is provided at one end of the docking semi - frame away from the second docking and welding assembly. A rotating semi - track in a semi - circular shape and coaxially arranged with the docking semi - frame is provided on the rotating base. The rotating semi - tracks on the two rotating bases together form the same rotating track. A rotating arc frame rotatably cooperating with the rotating track is provided in the rotating track. A number of docking sliding frames are arranged along the circumferential direction of the rotating arc frame on the rotating arc frame. A number of docking cross - frames are evenly arranged along the circumferential direction of the rotating arc frame on the rotating arc frame. The docking sliding frames and the docking cross - frames are arranged alternately. Docking sliding grooves for slidingly cooperating with the docking cross - frames are provided in the docking sliding frames. A number of shock - absorbing pulley units cooperating with the docking cross - frames are provided in the docking sliding grooves.

[0017] The setting of the first quick-assembly bracket and the second quick-assembly bracket provides a stable support foundation for the first pipeline and the second pipeline. Among them, the translation mechanism can accurately control the horizontal movement of the first pipeline. With the stable driving force provided by the horizontal driving component, the first pipeline can be quickly and accurately moved to the predetermined position for docking with the second pipeline. This precise positioning and docking function greatly reduces the workload and time of manual adjustment and improves the efficiency of welding preparation work.

[0018] The positioning and lifting mechanism on the second quick-assembly bracket can perform precise positioning and lifting operations on the second pipeline to ensure that the second pipeline is at the appropriate height and position when docking with the first pipeline. At the same time, the docking auxiliary welding mechanism plays a good role in assisting the docking between the first pipeline and the second pipeline. Through its unique structural design, such as the cooperation of the rotating base, rotating arc frame, docking sliding frame, and docking cross frame, the two pipelines can be aligned more closely and accurately, providing convenient conditions for subsequent welding operations and further improving the efficiency of welding preparation work.

[0019] The horizontal maintenance component can, through the collaborative work of the maintenance hinge rope unit, steering bracket unit, and translation circular frame unit, monitor and adjust the horizontal state of the first pipeline in real time to ensure that it always remains horizontal during the welding process. This precise horizontal maintenance function is crucial for ensuring welding quality because the levelness of the pipeline directly affects the quality and tightness of the welded joint. At the same time, the precise control capabilities of the translation mechanism and the horizontal driving component make the movement of the first pipeline during the welding process smoother and more accurate, further improving the welding precision and quality.

[0020] The unique design of the docking auxiliary welding mechanism enables it to adapt to HVAC pipelines of different shapes and pipe diameters. The mutual cooperation of components such as the docking semi-circular frame, rotating base, and rotating arc frame in the first docking welding component and the second docking welding component can provide stable support and guidance for the docking of the two pipelines. During the welding process, these components can ensure that the relative position between the pipelines remains unchanged, and at the same time, they can adapt to the small deformations caused by factors such as thermal expansion of the pipelines during welding, ensuring the quality and tightness of the welded joint. This versatility and adaptability enable the device to play a good role in various different construction sites and working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structural schematic diagram of the present invention in cooperation with the ground; Figure 2 is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 3 is a cooperation diagram of the first quick-assembly bracket, translation mechanism, and horizontal maintenance component of the present invention; Figure 4It is the cooperation diagram of the first quick-assembly bracket and the translation moving mechanism of the present invention; Figure 5 It is the enlarged schematic diagram of part A of the present invention; Figure 6 It is the exploded schematic diagram of the front base, the horizontal drive assembly and the maintenance hinge rope unit of the present invention; Figure 7 It is the three-dimensional schematic diagram of the translation moving mechanism of the present invention.

[0022] Figure 8 It is the cooperation diagram of the support column mechanism, the positioning and lifting mechanism and the steering circular frame unit of the present invention; Figure 9 It is the enlarged schematic diagram of part B of the present invention; Figure 10 It is the cooperation schematic diagram of the docking auxiliary welding mechanism of the present invention.

[0023] Figure 11 It is the enlarged schematic diagram of part C of the present invention; Among them, the attached drawing signs are: the first pipeline; 120, the second pipeline; 200, the first quick-assembly bracket; 210, the quick-assembly support column; 220, the fastening assembly; 221, the fastening base; 222, the fastening screw rod; 223, the fastening insertion rod; 230, the reinforcement telescopic frame assembly; 231, the reinforcement sleeve; 232, the reinforcement screw; 233, the telescopic fixed cylinder; 234, the telescopic movable cylinder; 240, the front base; 250, the front base platform; 260, the front insertion rod assembly; 300, the second quick-assembly bracket; 310, the support column mechanism; 400, the translation moving mechanism; 410, the translation base; 411, the translation sleeve frame; 412, the translation base; 413, the translation screw; 414, the stable jack; 420, the translation arc seat; 430, the translation ball; 440, the stable insertion rod assembly; 441, the stable sleeve; 442, the insertion rod base; 443, the stable insertion rod; 500, the horizontal maintenance assembly; 510, the maintenance hinge rope unit; 511, the maintenance winch; 512, the maintenance roller shaft; 513, the maintenance motor; 514, the maintenance winch drum; 515, the maintenance hinge rope; 520, the steering bracket unit; 521, the steering base; 522, the telescopic connecting frame; 523, the connecting fixed cylinder; 524, the first screw; 525, the second screw; 526, the steering base frame; 527, the steering wheel; 530, the translation circular frame unit; 531, the translation semi-circular frame; 532, the translation screw; 533, the limit screw; 534, the fixed frame; 535, the fixed wheel; 540, the tensioning wheel unit; 600, the horizontal driving assembly; 610, the driving hinge rope unit; 611, the driving winch; 612, the driving roller shaft; 613, the driving motor; 614, the driving winch drum; 615, the driving hinge rope; 620, the steering circular frame unit; 700, the positioning and lifting mechanism; 710, the lifting base frame; 720, the flexible bracket; 730, the flexible cloth; 740, the flexible winding assembly; 741, the winding shaft; 742, the winding roller; 743, the flexible motor; 750, the stable support frame; 760, the stable support rod assembly; 761, the top support hydraulic rod; 762, the positioning support block; 800, the butt joint auxiliary welding mechanism; 810, the first butt joint welding assembly; 820, the butt joint semi-circular frame; 821, the connecting screw; 822, the clamping screw rod; 830, the rotating base; 831, the rotating semi-rail; 840, the rotating arc frame; 841, the butt joint sliding frame; 842, the butt joint cross frame; 843, the butt joint chute; 850, the shock-absorbing pulley unit; 851, the shock-absorbing telescopic rod; 852, the shock-absorbing moving wheel; 860, the stable sliding seat; 861, the stable chute; 862, the stable arc frame; 863, the stable ball; 870, the second butt joint welding assembly. Detailed implementation manners

[0024] See Figures 1 to 11As shown in the figure, a large-scale HVAC pipeline auxiliary welding device at the construction site includes a first quick-assembly bracket 200 arranged at the first pipeline 110, and a second quick-assembly bracket 300 cooperating with the second pipeline 120 is arranged on one side of the first quick-assembly bracket 200; A translation moving mechanism 400 for facilitating the horizontal movement of the first pipeline 110 and preparing for docking with the second pipeline 120 is arranged on the first quick-assembly bracket 200. A horizontal driving component 600 cooperating with the translation moving mechanism 400 and providing a horizontal driving force for the first welding pipeline is arranged on the first quick-assembly bracket 200. A horizontal maintaining component 500 for keeping the first pipeline 110 in a horizontal state is arranged on the first quick-assembly bracket 200; A positioning and lifting mechanism 700 for positioning and lifting the second pipeline 120 to complete the preparation operation before welding is arranged on the second quick-assembly bracket 300. A docking auxiliary welding mechanism 800 for assisting the docking of the first pipeline 110 and the second pipeline 120 and facilitating the welding operation is arranged between the first pipeline 110 and the second pipeline 120.

[0025] Furthermore, the first quick-assembly bracket 200 includes quick-assembly support columns 210 symmetrically arranged on both sides of the first pipeline 110. A fastening component 220 cooperating with the ground and improving the stability of the quick-assembly support columns 210 is arranged on the quick-assembly support columns 210. A plurality of reinforcement telescopic frame components 230 for cooperating with the two quick-assembly support columns 210 to enhance the overall stability are arranged between the two quick-assembly support columns 210; The second quick-assembly bracket 300 includes a plurality of support column mechanisms 310 arranged along the axial direction of the second pipeline 120, and the structure of the support column mechanism 310 is the same as that of the first quick-assembly bracket 200; The translation moving mechanism 400 and the horizontal maintaining component 500 are both arranged between the two quick-assembly support columns 210, and the positioning and lifting mechanism 700 is arranged between the support column mechanisms 310.

[0026] Specifically, the translation moving mechanism 400 and the horizontal maintaining component 500 enhance the overall stability in cooperation with the quick-assembly support columns 210, and the positioning and lifting mechanism 700 enhances the overall stability in cooperation with the support column mechanisms 310.

[0027] Furthermore, the fastening component 220 includes a fastening base 221 arranged at the bottom end of the quick-assembly support column 210. A fastening screw 222 cooperating with the ground is arranged on the fastening base 221. A fastening insertion rod 223 for inserting into the ground is arranged on the fastening base 221; The reinforcement telescopic frame assembly 230 includes reinforcement sleeves 231 respectively sleeved in the two quick-assembly support columns 210. Reinforcement screws 232 that cooperate with the quick-assembly support columns 210 are provided on the reinforcement sleeves 231. A telescopic fixed cylinder 233 is provided on one of the translation sleeves, and a telescopic movable cylinder 234 that cooperates with the telescopic fixed cylinder 233 is provided on the other translation sleeve.

[0028] Further, the translation movement mechanism 400 includes a translation base 410 provided on one of the reinforcement telescopic frame assemblies 230. A translation arc base 420 is provided on the translation base 410. A number of translation balls 430 are provided on the translation arc base 420, and a stable insertion rod assembly 440 that cooperates with the translation base 410 is provided on the reinforcement telescopic frame assembly 230. A front base 240 is provided on one of the reinforcement telescopic frame assemblies 230. A front base 250 that cooperates with the horizontal drive assembly 600 and the horizontal maintenance assembly 500 is provided on the front base 250. A front insertion rod assembly 260 that cooperates with the front base 240 is provided on the reinforcement telescopic frame. The structure of the front base 240 is the same as the structure of the translation base 410, and the structure of the front insertion rod assembly 260 is the same as the structure of the stable insertion rod assembly 440.

[0029] Further, the translation base 410 includes a translation sleeve 411 that cooperates with the reinforcement telescopic frame assembly 230. A translation base 412 that cooperates with the stable insertion rod unit is provided on the translation sleeve 411, and the translation arc base 420 is provided on the translation base. A number of translation screws 413 that cooperate with the reinforcement telescopic frame assembly 230 are provided on the translation sleeve 411. A number of stable insertion holes 414 are opened on both side surfaces of the translation base 412. The stable insertion rod assembly 440 includes a stable sleeve 441 that cooperates with the reinforcement telescopic frame assembly 230. An insertion rod base 442 is provided on the stable sleeve 441, and a number of stable insertion rods 443 that cooperate with the stable insertion holes 414 are uniformly provided on the insertion rod base 442.

[0030] Specifically, the translation sleeve 411 is on the telescopic fixed cylinder 233 and the telescopic movable cylinder 234 in the reinforcement telescopic frame assembly 230, and the translation screw 413 cooperates with the telescopic fixed cylinder 233 or the telescopic movable cylinder 234 in the reinforcement telescopic frame assembly 230.

[0031] The stable sleeve 441 in the above-mentioned stable insertion rod assembly 440 is sleeved on the reinforcement sleeve 231 in the above-mentioned reinforcement telescopic frame assembly 230.

[0032] Further, the horizontal maintenance component 500 includes a maintenance cable unit 510 disposed on the front base 250. A steering bracket unit 520 is disposed between the two quick-assembly support columns 210. A translation circular frame unit 530 is disposed at one end of the first pipe 110 away from the second pipe 120. The translation circular frame unit 530 is connected to the maintenance cable unit 510. A tension pulley unit 540 that cooperates with the maintenance cable unit 510 is disposed on the front base 250; The horizontal drive component 600 includes a steering circular frame unit 620 disposed on the second pipe 120. A drive cable unit 610 is disposed on the front base 250. The drive cable unit 610 is fixedly connected to the translation circular frame unit 530 via the steering circular frame unit 620.

[0033] Among them, the steering bracket unit 520 includes a steering base 521. Telescopic connecting frames 522 that are slidably matched with the steering base 521 are disposed on both sides of the steering base 521. Connecting fixing cylinders 523 that cooperate with the quick-assembly support columns 210 are disposed on the telescopic connecting frames 522. A first screw 524 that cooperates with the telescopic connecting frame 522 is disposed on the steering base 521. A second screw 525 is disposed on the connecting fixing cylinder 523. A steering base frame 526 is disposed on the steering base 521. A steering wheel 527 is disposed on the steering base frame 526; The maintenance cable unit 510 includes a maintenance winch 511 disposed on the front base 250. A maintenance roller shaft 512 is disposed on the maintenance winch 511. A maintenance motor 513 that cooperates with the maintenance roller shaft 512 is disposed on the maintenance winch. A plurality of maintenance winches 514 are disposed on the maintenance roller shaft 512. A maintenance cable 515 is disposed on the maintenance winch 514. The maintenance cable 515 is connected to the translation circular frame unit 530 via the steering wheel 527; The translation circular frame unit 530 includes two symmetrically disposed translation half-ring frames 531. A translation screw 532 for connecting to the other translation half-ring frame 531 is disposed on the translation half-ring frame 531. A limit screw 533 for connecting to the first pipe 110 is disposed on the translation half-ring frame 531. A plurality of fixing frames 534 are disposed on the translation half-ring frame 531. A fixing wheel 535 is disposed on the fixing frame 534.

[0034] Specifically, the tension pulley unit 540 is disposed on the front base 250; and the structure of the tension pulley unit 540 is basically the same as that of the tension pulley unit 540 on the market, and will not be described herein.

[0035] Among them, the driving wire rope unit 610 includes a driving wire rope frame 611 disposed on the front base 250. A driving roller shaft 612 is arranged on the driving wire rope frame, and a driving motor 613 cooperating with the driving roller shaft 612 is arranged on the driving wire rope frame. A plurality of driving wire rope reels 614 are arranged on the driving roller shaft 612, and a driving wire rope 615 is arranged on the driving wire rope reel. The driving wire rope 615 is fixedly connected to the translation circular frame unit 530 via the steering circular frame unit 620; The structure of the steering circular frame unit 620 is the same as that of the translation circular frame unit 530.

[0036] Furthermore, the positioning and lifting mechanism 700 includes a positioning telescopic frame assembly disposed between two support column mechanisms 310. A lifting base frame 710 is arranged on the positioning telescopic frame assembly, and a positioning plug rod assembly cooperating with the lifting base frame 710 is arranged on the positioning telescopic frame assembly. A limiting screw rod cooperating with the positioning telescopic frame assembly is arranged on the lifting base frame 710; Flexible brackets 720 are symmetrically arranged on the lifting base frame 710. A flexible cloth 730 is arranged between the two flexible brackets 720. A flexible winding assembly 740 for winding the flexible cloth 730 is arranged on the flexible bracket 720. A stable support frame 750 cooperating with the flexible cloth 730 is arranged on the lifting base frame 710, and a stable support rod assembly 760 cooperating with the flexible cloth 730 is arranged on the stable support frame 750; The flexible winding assembly 740 includes a winding shaft 741 arranged on the flexible bracket 720. A winding roller 742 cooperating with the flexible cloth 730 is arranged on the winding shaft 741, and a flexible motor 743 cooperating with the winding shaft 741 is arranged on the flexible bracket 720; The stable support rod assembly 760 includes a top support hydraulic rod arranged on the stable support frame 750, and a positioning support block cooperating with the second pipe 120 is arranged at the moving end of the top support hydraulic rod.

[0037] Furthermore, the docking auxiliary welding mechanism 800 includes a first docking welding component 810 arranged on the first pipe 110. A second docking welding component 870 cooperating with the first docking welding component 810 is arranged on the second pipe 120. The structure of the first docking welding component 810 is the same as that of the second docking welding component 870; The first docking and welding assembly 810 includes symmetrically arranged docking semi-frames 820. A translation screw 532 for connecting to another docking semi-frame 820 is provided on the docking semi-frame 820. A clamping screw 822 for clamping the docking semi-frame 820 onto the first pipeline 110 is provided on the docking semi-frame 820. A semi-circular rotating base 830 is provided at one end of the docking semi-frame 820 away from the second docking and welding assembly 870. A semi-circular rotating semi-rail 831 coaxial with the docking semi-frame 820 and in a semi-circular shape is provided on the rotating base 830. The rotating semi-rails 831 on the two rotating bases 830 together form the same rotating track; A rotating arc frame 840 rotatably engaged with the rotating track is provided in the rotating track. A number of docking sliding frames 841 are provided along the circumferential direction of the rotating arc frame 840. A number of docking cross frames 842 are evenly provided along the circumferential direction of the rotating arc frame 840. The docking sliding frames 841 and the docking cross frames 842 are arranged alternately. A docking sliding groove 843 for slidingly engaging with the docking cross frame 842 is provided in the docking sliding frame 841. A number of groups of shock-absorbing pulley units 850 for cooperating with the docking cross frame 842 are provided in the docking sliding groove 843.

[0038] Furthermore, a welding placement rack 860 for placing a welding device is provided between the first docking and welding assembly 810 and the second docking and welding assembly 870. A positioning screw 861 for cooperating with the first docking and welding assembly 810 is provided on the welding placement rack 860.

[0039] Specifically, the docking cross frame 842 in the first docking and welding assembly 810 is in socket and plug fit with the docking sliding groove 843 in the docking sliding frame 841 of the second docking and welding assembly 870. The docking sliding groove 843 in the docking sliding frame 841 of the first docking and welding assembly 810 is in socket and plug fit with the docking cross frame 842 of the second docking and welding assembly 870.

[0040] Preferably, the cross-section of the docking sliding groove 843 is rectangular. A group of shock-absorbing pulley units 850 includes four shock-absorbing pulley units 850. The shock-absorbing pulley unit 850 includes a shock-absorbing telescopic rod 851 provided in the docking sliding groove 843, and a shock-absorbing moving wheel 852 is provided on the shock-absorbing telescopic rod 851.

[0041] Preferably, a stable sliding seat 861 in a semi-circular shape and for cooperating with the rotating sliding frame is provided on the docking semi-frame 820. A stable sliding groove 862 is provided on the stable sliding seat 861. Correspondingly, a stable arc frame 863 is provided on the rotating arc frame 840. A number of stable balls 864 for cooperating with the stable sliding groove 863 are provided on the stable arc frame 863.

[0042] The technical features not described in the present invention can be achieved by or adopted from the prior art and will not be elaborated herein. Of course, the above description is not a limitation on the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present invention should also fall within the protection scope of the present invention.

Claims

1. A large-scale auxiliary welding device for HVAC pipes at the construction site, characterized in that: It includes a first quick-assembly bracket (200) arranged at the first pipeline (110), and a second quick-assembly bracket (300) cooperating with the second pipeline (120) is arranged on one side of the first quick-assembly bracket (200); A translation moving mechanism (400) facilitating the horizontal movement of the first pipeline (110) and preparing for docking with the second pipeline (120) is arranged on the first quick-assembly bracket (200). A horizontal driving assembly (600) cooperating with the translation moving mechanism (400) and providing a horizontal driving force for the first welded pipeline is arranged on the first quick-assembly bracket (200). A horizontal maintaining assembly (500) for keeping the first pipeline (110) in a horizontal state is arranged on the first quick-assembly bracket (200); A positioning and lifting mechanism (700) for positioning and lifting the second pipeline (120) to complete the preparation operation before welding is arranged on the second quick-assembly bracket (300). A docking auxiliary welding mechanism (800) facilitating the docking of the first pipeline (110) and the second pipeline (120) and providing convenient conditions for the welding operation is arranged between the first pipeline (110) and the second pipeline (120).

2. The auxiliary welding device for large-scale HVAC pipes at the construction site according to claim 1, characterized in that: The first quick-assembly bracket (200) includes quick-assembly support columns (210) symmetrically arranged on both sides of the first pipeline (110). A fastening assembly (220) cooperating with the ground and improving the stability of the quick-assembly support columns (210) is arranged on the quick-assembly support columns (210). A plurality of reinforcement telescopic frame assemblies (230) for cooperating with the two quick-assembly support columns (210) to improve the overall stability are arranged between the two quick-assembly support columns (210). The second quick-assembly bracket (300) includes a plurality of support column mechanisms (310) arranged along the axial direction of the second pipeline (120), and the structure of the support column mechanism (310) is the same as that of the first quick-assembly bracket (200); The translation moving mechanism (400) and the horizontal maintaining assembly (500) are both arranged between the two quick-assembly support columns (210), and the positioning and lifting mechanism (700) is arranged between the support column mechanisms (310).

3. The auxiliary welding device for large-scale HVAC pipes at the construction site according to claim 2, characterized in that: The fastening assembly (220) includes a fastening base (221) arranged at the bottom end of the quick-assembly support column (210). A fastening screw (222) cooperating with the ground is arranged on the fastening base (221). A fastening insertion rod (223) for inserting into the ground is arranged on the fastening base (221); The reinforcement telescopic frame assembly (230) includes reinforcement sleeves (231) respectively sleeved on the two quick-assembly support columns (210). A reinforcement screw (232) cooperating with the quick-assembly support column (210) is arranged on the reinforcement sleeve (231). A telescopic fixed cylinder (233) is arranged on one translation sleeve, and a telescopic movable cylinder (234) cooperating with the telescopic fixed cylinder (233) is arranged on the other translation sleeve.

4. The auxiliary welding device for large-scale HVAC pipelines at the construction site according to claim 2, wherein: The translation moving mechanism (400) includes a translation base (410) provided on one of the reinforced telescopic frame assemblies (230). A translation arc base (420) is provided on the translation base (410). A number of translation balls (430) are provided on the translation arc base (420). And a stable plug rod assembly (440) cooperating with the translation base (410) is provided on the reinforced telescopic frame assembly (230). A front base (240) is provided on one of the reinforced telescopic frame assemblies (230). A front base (250) cooperating with the horizontal drive assembly (600) and the horizontal maintenance assembly (500) is provided on the front base platform (250). A front plug rod assembly (260) cooperating with the front base (240) is provided on the reinforced telescopic frame. The structure of the front base (240) is the same as that of the translation base (410), and the structure of the front plug rod assembly (260) is the same as that of the stable plug rod assembly (440).

5. The auxiliary welding device for large-scale HVAC pipes at the construction site according to claim 4, characterized in that: The translation base (410) includes a translation sleeve frame (411) cooperating with the reinforced telescopic frame assembly (230). A translation base (412) cooperating with the stable plug rod unit is provided on the translation sleeve frame (411). And the translation arc base (420) is provided on the translation base. A number of translation screws (413) cooperating with the reinforced telescopic frame assembly (230) are provided on the translation sleeve frame (411). A number of stable jacks (414) are opened on both side surfaces of the translation base (412). The stable plug rod assembly (440) includes a stable sleeve (441) cooperating with the reinforced telescopic frame assembly (230). A plug rod base (442) is provided on the stable sleeve (441). A number of stable plug rods (443) cooperating with the stable jacks (414) are evenly provided on the plug rod base (442).

6. The auxiliary welding device for large-scale HVAC pipelines at the construction site according to claim 4, wherein: The horizontal maintenance assembly (500) includes a maintenance hinge rope unit (510) provided on the front base (250). A steering bracket unit (520) is provided between the two quick - assembly support columns (210). A translation circular frame unit (530) is provided at one end of the first pipe (110) away from the second pipe (120). And the translation circular frame unit (530) is connected to the maintenance hinge rope unit (510). And a tension pulley unit (540) cooperating with the maintenance hinge rope unit (510) is provided on the front base (250). The horizontal drive assembly (600) includes a steering circular frame unit (620) provided on the second pipe (120). A drive hinge rope unit (610) is provided on the front base (250). The drive hinge rope unit (610) is fixedly connected to the translation circular frame unit (530) via the steering circular frame unit (620).

7. The auxiliary welding device for large-scale HVAC pipelines at the construction site according to claim 1, wherein: The steering bracket unit (520) includes a steering base (521). On both sides of the steering base (521), there are telescopic connecting frames (522) that are slidably engaged with the steering base (521). On the telescopic connecting frame (522), there is a connecting fixing cylinder (523) that cooperates with the quick-assembly support column (210). On the steering base (521), there is a first screw (524) that cooperates with the telescopic connecting frame (522). On the connecting fixing cylinder (523), there is a second screw (525). On the steering base (521), there is a steering base frame (526). On the steering base frame (526), there is a steering wheel (527). The maintaining hinge rope unit (510) includes a maintaining winch frame (511) provided on the front base (250). On the maintaining winch frame (511), there is a maintaining roller shaft (512). On the maintaining hinge frame, there is a maintaining motor (513) that cooperates with the maintaining roller shaft (512). On the maintaining roller shaft (512), there are several maintaining winches (514). On the maintaining winch (514), there is a maintaining hinge rope (515). The maintaining hinge rope (515) is connected to the translation circular frame unit (530) via the steering wheel (527). The translation circular frame unit (530) includes two symmetrically arranged translation semi-circular frames (531). On the translation semi-circular frame (531), there is a translation screw (532) that connects to the other translation semi-circular frame (531). On the translation semi-circular frame (531), there is a limit screw (533) that connects to the first pipe (110). On the translation semi-circular frame (531), there are several fixing frames (534). On the fixing frame (534), there are fixing wheels (535).

8. The auxiliary welding device for large-scale HVAC pipelines at the construction site according to claim 6, characterized in that: The driving hinge rope unit (610) includes a driving hinge frame (611) provided on the front base (250). On the driving winch frame, there is a driving roller shaft (612). On the driving winch frame, there is a driving motor (613) that cooperates with the driving roller shaft (612). On the driving roller shaft (612), there are several driving winches (614). On the driving winch, there is a driving hinge rope (615). And the driving hinge rope (615) is fixedly connected to the translation circular frame unit (530) via the steering circular frame unit (620). The structure of the steering circular frame unit (620) is the same as that of the translation circular frame unit (530).

9. The auxiliary welding device for large-scale HVAC pipelines at the construction site according to claim 1, wherein: The positioning and lifting mechanism (700) includes a positioning telescopic frame assembly provided between two support column mechanisms (310). On the positioning telescopic frame assembly, there is a lifting base frame (710). On the positioning telescopic frame assembly, there is a positioning plug rod assembly that cooperates with the lifting base frame (710). On the lifting base frame (710), there is a limit screw rod that cooperates with the positioning telescopic frame assembly. The lifting base frame (710) is symmetrically provided with flexible brackets (720). A flexible cloth (730) is arranged between the two flexible brackets (720). The flexible brackets (720) are provided with flexible winding assemblies (740) for winding the flexible cloth (730). The lifting base frame (710) is provided with a stable support frame (750) that cooperates with the flexible cloth (730). The stable support frame (750) is provided with a stable support rod assembly (760) that cooperates with the flexible cloth (730). The flexible winding assembly (740) includes a winding shaft (741) arranged on the flexible bracket (720). A winding roller (742) that cooperates with the flexible cloth (730) is arranged on the winding shaft (741). The flexible bracket (720) is provided with a flexible motor (743) that cooperates with the winding shaft (741). The stable support rod assembly (760) includes a top support hydraulic rod (761) arranged on the stable support frame (750). A positioning support block (762) that cooperates with the second pipe (120) is arranged at the movable end of the top support hydraulic rod.

10. A large-scale HVAC pipeline auxiliary welding device at the construction site according to claim 1, characterized in that: The butt joint auxiliary welding mechanism (800) includes a first butt joint welding assembly (810) arranged on the first pipe (110). A second butt joint welding assembly (870) that cooperates with the first butt joint welding assembly (810) is arranged on the second pipe (120). The structure of the first butt joint welding assembly (810) is the same as that of the second butt joint welding assembly (870). The first butt joint welding assembly (810) includes symmetrically arranged butt joint semi-circular frames (820). Connecting screws (821) for connecting to another butt joint semi-circular frame (820) are arranged on the butt joint semi-circular frames (820). Clamping screws (822) for clamping the butt joint semi-circular frames (820) on the first pipe (110) are arranged on the butt joint semi-circular frames (820). A semi-circular rotating base (830) is arranged at one end of the butt joint semi-circular frame (820) away from the second butt joint welding assembly (870). A semi-circular rotating semi-rail (831) that is coaxially arranged with the butt joint semi-circular frame (820) and is semi-circular is formed on the rotating base (830). The rotating semi-rails (831) on the two rotating bases (830) together form the same rotating track. A rotating arc frame (840) that rotates in cooperation with the rotating track is provided in the rotating track. A plurality of docking slide frames (841) are provided along the circumferential direction of the rotating arc frame (840). A plurality of docking cross frames (842) are provided along the circumferential direction of the rotating arc frame (840). The docking slide frames (841) and the docking cross frames (842) are arranged in an alternating manner. A docking chute (843) that slidably cooperates with the docking cross frame (842) is provided in the docking slide frame (841). A plurality of groups of shock-absorbing pulley units (850) that cooperate with the docking cross frame (842) are provided in the docking chute (843).

Citation Information

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