Annular conveying device of sponge horizontal cutting machine
By designing the annular conveying device of the sponge leveling machine, the problem of large footprint and low automatic cutting efficiency is solved, and automated cutting and flexible sponge raw material transportation are realized.
Patent Information
- Application Number
- CN202422440106.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing sponge leveling machine's automated conveyor covers a large area, making it difficult to achieve efficient automatic cutting of strip sponge raw materials.
A ring-shaped conveying device of a sponge level cutting machine is designed, including a semi-open annular guide plate, a composite conveyor belt, a transmission wheel and a power output assembly. The transmission wheel is driven by the power output assembly to realize the automatic circumcision movement of the belt-shaped sponge raw materials in the annular space, and is also automatically cut with the body of the level cutting machine.
Automatic cutting of strip sponge raw materials is realized, which reduces the floor area and improves the flexibility of conveying and cutting efficiency.
Smart Images

Figure CN223130864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge cutting and processing, in particular to an annular conveying device of a sponge horizontal cutting machine. Background Technique
[0002] As a porous material, sponge has good water absorption and can be used for cleaning items. Commonly used sponges in the current market are usually made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals, and most natural sponges are used for body cleaning or painting, while synthetic sponges are mostly used for industrial processing and mechanical equipment cleaning, etc.
[0003] At present, in order to facilitate the transportation and sale of sponges, sponge raw materials are usually cut by a sponge horizontal cutting machine. However, limited by the long strip structure of the sponge raw materials, a long-distance support platform needs to be provided for the sponge horizontal cutting machine, which not only occupies a large area but also is not conducive to automatic conveying. Therefore, in view of the problems existing in the prior art, the applicant will provide an annular conveying device of a sponge horizontal cutting machine to solve the problems. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides an annular conveying device of a sponge horizontal cutting machine, which solves the problems put forward in the above background technique.
[0005] The utility model provides the following technical solutions: An annular conveying device of a sponge horizontal cutting machine includes a horizontal cutting machine body and a semi-open annular guide plate. The outlet plane on one side of the bottom of the semi-open annular guide plate is flush with the cutting working surface inside the horizontal cutting machine body. Support frames are fixedly connected to the surfaces on both sides and the surface of the rear end structure of the semi-open annular guide plate. A feeding support is fixedly connected to the middle of one side of the semi-open annular guide plate, and a composite conveyor belt and two driving wheels are sleeved inside the semi-open annular guide plate. A feeding space is arranged inside the top of the feeding support, and an annular feeding space communicating with the feeding space is formed between the surface of the support frame and the inner wall of the semi-open annular guide plate;
[0006] The two driving wheels are respectively sleeved inside both sides of the composite conveyor belt, and the middle parts of the rear ends of the two driving wheels are both in a smooth shaft structure. One end of the smooth shaft structure of each of the two driving wheels is sleeved with a bearing seat through a bearing. The bottom of the bearing seat is fixedly installed on the top surface of the support frame at the rear end of the semi-open annular guide plate, and the smooth shaft structure of one of the driving wheels is drivingly connected with a power output component.
[0007] Preferably, the composite conveyor belt includes a conveyor belt body, and a plurality of linkage bumps arranged circumferentially along its own structure are installed on the surface of the conveyor belt body. The linkage bumps are specifically in a triangular pyramid structure, which is convenient for piercing into the sponge raw materials and providing linkage conditions for subsequent synchronous movement.
[0008] Preferably, the surfaces of the front and rear ends of the two transmission wheels are fixedly connected to limit rings, and the two relative limit rings can limit and clamp the conveyor belt body, thereby ensuring the stability of the reciprocating rotation transportation of the composite conveyor belt under the combined transmission of the two transmission wheels and the power output assembly.
[0009] The power output assembly is composed of a brake servo motor and a bevel gear box which is transmission-connected to the output end of the brake servo motor; the output end of the bevel gear box is transmission-connected to one end of the optical axis structure in the middle of the rear end of the corresponding transmission wheel; a fixed seat is installed between the shell surface of the brake servo motor and the surface of the corresponding bearing seat.
[0010] Preferably, a clearance groove is opened in the middle of the semi-open annular guide plate, and a second auxiliary roller is installed in the clearance groove through a bearing sleeve. The number of the second auxiliary rollers is not less than two, thereby reducing the friction between the subsequent sponge raw material and the semi-open annular guide plate, and improving the comfort of the sponge raw material moving between the semi-open annular guide plate and the support frame.
[0011] Preferably, the front and rear ends of the top of the material guide bracket are provided with centering components, and the two centering components include an L-shaped plate, a centering frame plate, and an electric push rod. The top of the L-shaped plate is fixedly connected to the structural surface at the corresponding position of the material guide bracket, and the shell of the electric push rod is sleeved on the inner side of the bottom of the L-shaped plate, and the output end of the electric push rod is transmission-connected to the middle part of the centering frame plate, and the two adjacent centering frame plates can clamp and adjust the material guide space inside the material guide bracket under the transmission of their respective corresponding electric push rods, thereby meeting the centering and conveying requirements of sponge raw materials of different widths and the semi-open annular guide plate and the support frame.
[0012] Preferably, both centering frame plates are provided with mounting grooves, and both mounting grooves are provided with first auxiliary rollers through bearing sleeves, and the number of the first auxiliary rollers is not less than two, thereby reducing the friction between the sponge raw material and the two centering frame plates and avoiding structural interference.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The multi-functional ring-shaped conveying device of the present utility model is composed of a semi-open annular guide plate, a support frame, a composite conveyor belt, a driving wheel, a power output component, and a material guiding support. During subsequent use, under the output drive of the power output component cooperating with the two driving wheels, the composite conveyor belt can make the strip-shaped sponge raw material automatically move in a circular motion in the circular material conveying space between the semi-open annular guide plate and the composite conveyor belt. After linking with the flat cutting machine body, under the continuous periodic output of the brake servo motor inside the power output component, the strip-shaped sponge raw material will be conveyed section by section by the composite conveyor belt, and then cooperate with the flat cutting machine body to perform multi-section equidistant automatic cutting on the strip-shaped sponge raw material.
[0015] 2. Compared with the traditional flat structure, the ring-shaped conveying device set by the present utility model can meet the large-scale automatic conveying of strip-shaped sponge raw materials while relatively reducing the floor area and is more flexible to use.
[0016] 3. After the two centering components set by the present utility model are combined with the above-mentioned ring-shaped conveying device, when the strip-shaped sponge raw material to be processed is relatively narrow, the output ends of the two electric push rods can drive the corresponding centering frame plates and the first auxiliary roller shafts to clamp and center the strip-shaped sponge raw material. Then, during the reciprocating conveying process of the composite conveyor belt, the strip-shaped sponge raw material will always move centered with the semi-open annular guide plate and the composite conveyor belt, ensuring the conveying and cutting effects. Description of the Drawings
[0017] Figure 1 It is a front view schematic diagram of the structure of the present utility model;
[0018] Figure 2 It is a rear view schematic diagram of the structure of the present utility model;
[0019] Figure 3 It is a right view schematic diagram of the structure of the present utility model;
[0020] Figure 4 It is an enlarged schematic diagram of the composite conveyor belt of the structure of the present utility model;
[0021] Figure 5 It is an enlarged schematic diagram of the centering component of the structure of the present utility model.
[0022] In the figure: 1. Flat cutting machine body; 2. Semi-open annular guide plate; 3. Support frame; 4. Material guiding support; 5. Composite conveyor belt; 51. Conveyor belt body; 52. Linking convex block; 6. Driving wheel; 7. Power output component; 8. Centering component; 81. L-shaped plate; 82. Centering frame plate; 83. Electric push rod; 84. First auxiliary roller shaft; 9. Second auxiliary roller shaft. Detailed Embodiment
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-5 , a ring-shaped conveying device of a sponge flat cutting machine, including a flat cutting machine body 1 and a semi-open annular guide plate 2. The outlet plane on one side of the bottom of the semi-open annular guide plate 2 is flush with the cutting operation surface inside the flat cutting machine body 1. Support frames 3 are fixedly connected to the surfaces on both sides and the surface of the rear end structure of the semi-open annular guide plate 2. A material guiding support 4 is fixedly connected to the middle of one side of the semi-open annular guide plate 2. A composite conveyor belt 5 and two driving wheels 6 are sleeved inside the semi-open annular guide plate 2. A material guiding space is provided inside the top of the material guiding support 4. An annular material conveying space communicating with the material guiding space is formed between the surface of the support frame 3 and the inner wall of the semi-open annular guide plate 2;
[0025] The two driving wheels 6 are respectively sleeved inside both sides of the composite conveyor belt 5. The composite conveyor belt 5 includes a conveyor belt body 51. A plurality of linkage bumps 52 arranged circumferentially along its own structure are installed on the surface of the conveyor belt body 51. The linkage bumps 52 are specifically of a triangular pyramid structure, which is convenient for piercing into the sponge raw material and providing linkage conditions for subsequent synchronous movement. Limiting rings are fixedly connected to the surfaces at the front and rear ends of the two driving wheels 6, and the two opposite limiting rings can limit and clamp the conveyor belt body 51, thereby ensuring the stability of the reciprocating rotary conveying of the composite conveyor belt 5 under the combined drive of the two driving wheels 6 and the power output assembly 7;
[0026] The middle parts of the rear ends of the two driving wheels 6 are both of a smooth shaft structure. One end of the smooth shaft structure of each of the two driving wheels 6 is sleeved with a bearing seat through a bearing. The bottom of the bearing seat is fixedly installed on the top surface of the support frame 3 at the rear end of the semi-open annular guide plate 2. One of the driving wheels 6 is drivingly connected to a power output assembly 7. The power output assembly 7 is composed of a brake servo motor and a bevel gear box drivingly connected to the output end of the brake servo motor. The output end of the bevel gear box is drivingly connected to one end of the smooth shaft structure in the middle of the rear end of the corresponding driving wheel 6. A fixing seat is installed between the surface of the housing of the brake servo motor and the surface of the corresponding bearing seat;
[0027] A relief groove is opened inside the middle of the semi-open annular guide plate 2. A second auxiliary roller shaft 9 is sleeved in the relief groove through a bearing. The number of the second auxiliary roller shafts 9 is not less than two, thereby reducing the friction between the subsequent sponge raw material and the semi-open annular guide plate 2 and improving the smoothness of the movement of the sponge raw material between the semi-open annular guide plate 2 and the support frame 3;
[0028] At the front and rear ends of the top of the material guiding support 4, centering components 8 are arranged. Both centering components 8 include L-shaped plates 81, centering frame plates 82, and electric push rods 83. The top of the L-shaped plate 81 is fixedly connected to the structural surface at the corresponding position of the material guiding support 4. The housing of the electric push rod 83 is sleeved inside the bottom of the L-shaped plate 81, and the output end of the electric push rod 83 is drivingly connected to the middle of the centering frame plate 82. And the adjacent two centering frame plates 82 can perform clamping adjustment on the material guiding space inside the material guiding support 4 under the drive of their respective corresponding electric push rods 83, so as to meet the centering conveying requirements of sponge raw materials with different widths for the semi-open annular guide plate 2 and the support frame 3. Installation grooves are formed in both of the two centering frame plates 82, and first auxiliary roller shafts 84 are sleeved in both installation grooves through bearings. The number of the first auxiliary roller shafts 84 is not less than two, thereby reducing the friction between the sponge raw material and the two centering frame plates 82 and avoiding structural interference.
[0029] Working principle:
[0030] Embodiment 1
[0031] The strip-shaped sponge raw material to be processed is sleeved in the material guiding space at the top of the material guiding support 4 and extends inwardly into the annular material conveying space until the multiple linkage bumps 52 inside the composite conveyor belt 5 penetrate into the hole structure of the sponge raw material itself. Then, start the brake servo motor inside the power output component 7, so that the output end of the brake servo motor drives the corresponding transmission wheel 6 to rotate synchronously through the bevel gear box. Then, with the support of another transmission wheel 6 and the corresponding support frame 3, the composite conveyor belt 5 will rotate reciprocally and synchronously drive one end of the strip-shaped sponge raw material to move synchronously, so that the strip-shaped sponge raw material moves automatically in a circular motion in the annular material conveying space. And when one end of the strip-shaped sponge raw material moves to a certain length on the cutting operation surface inside the flat cutting machine body 1, start the flat cutting machine body 1 to automatically cut the strip-shaped sponge raw material. Then, utilize the continuous periodic output of the brake servo motor to make the strip-shaped sponge raw material be conveyed section by section by the composite conveyor belt 5, and then cooperate with the flat cutting machine body 1 to perform multi-section equidistant automatic cutting on the strip-shaped sponge raw material.
[0032] Embodiment 2
[0033] When the strip-shaped sponge raw material to be processed is relatively narrow, it can be sleeved in the feeding space inside the top of the feeding support 4 and extend inwardly towards the annular feeding space until a plurality of linkage bumps 52 inside the composite conveyor belt 5 penetrate into the hole structure of the sponge raw material itself. Then, start the two electric push rods 83 synchronously, so that the output ends of the two electric push rods 83 drive the corresponding centering frame plates 82 and the first auxiliary roller shafts 84 to sandwich and center the strip-shaped sponge raw material. Then, during the reciprocating transportation process of the composite conveyor belt 5, the strip-shaped sponge raw material will always move centered with the semi-open annular guide plate 2 and the composite conveyor belt 5. Then, for the multi-section equidistant automatic cutting of the strip-shaped sponge raw material, the operation can be carried out according to the steps of the first embodiment above, and that's it.
[0034] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the filling patterns are only for distinguishing layers and are not limited in any other way.
[0035] Although the embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A ring-shaped conveying device for a sponge slicing machine, comprising a slicing machine body (1) and a semi-open annular guide plate (2), characterized in that: The outlet plane on one side of the bottom of the semi-open annular guide plate (2) is flush with the cutting working surface inside the flat cutting machine body (1). The surfaces on both sides of the semi-open annular guide plate (2) and the surface of the rear end structure are fixedly connected with support frames (3). A material guiding support (4) is fixedly connected to the middle of one side of the semi-open annular guide plate (2). A composite conveyor belt (5) and two driving wheels (6) are sleeved inside the semi-open annular guide plate (2). A material guiding space is arranged inside the top of the material guiding support (4). An annular material conveying space communicating with the material guiding space is formed between the surface of the support frame (3) and the inner wall of the semi-open annular guide plate (2). The two driving wheels (6) are respectively sleeved inside both sides of the composite conveyor belt (5). The middle parts of the rear ends of the two driving wheels (6) are of a smooth shaft structure. One end of the smooth shaft structure of each of the two driving wheels (6) is sleeved with a bearing seat through a bearing. The bottom of the bearing seat is fixedly installed on the top surface of the support frame (3) at the rear end of the semi-open annular guide plate (2). One end of the smooth shaft structure of one of the driving wheels (6) is drivingly connected with a power output component (7).
2. The annular conveying device of a sponge horizontal cutting machine according to claim 1, wherein: The composite conveyor belt (5) includes a conveyor belt body (51). A plurality of linkage bumps (52) arranged circumferentially along its own structure are installed on the surface of the conveyor belt body (51). The linkage bumps (52) are specifically of a triangular pyramid structure.
3. The annular conveying device of a sponge horizontal cutting machine according to claim 2, wherein: Limit rings are fixedly connected to the surfaces of the front and rear ends of the two driving wheels (6). The two opposite limit rings can limit and clamp the conveyor belt body (51).
4. The annular conveying device of a sponge horizontal cutting machine according to claim 1, characterized in that: The power output component (7) is composed of a brake servo motor and a bevel gear box drivingly connected to the output end of the brake servo motor. The output end of the bevel gear box is drivingly connected to one end of the smooth shaft structure in the middle of the rear end of the corresponding driving wheel (6). A fixing seat is installed between the surface of the housing of the brake servo motor and the surface of the corresponding bearing seat.
5. The annular conveying device of a sponge horizontal cutting machine according to claim 1, characterized in that: A relief groove is formed inside the middle of the semi-open annular guide plate (2). A second auxiliary roller shaft (9) is sleeved in the relief groove through a bearing. The number of the second auxiliary roller shafts (9) is not less than two.
6. The annular conveying device of a sponge horizontal cutting machine according to claim 1, characterized in that: Centering components (8) are arranged at the front and rear ends of the top of the material guiding support (4). The two centering components (8) each include an L-shaped plate (81), a centering frame plate (82), and an electric push rod (83). The top of the L-shaped plate (81) is fixedly connected to the surface of the corresponding structure of the material guiding support (4). The housing of the electric push rod (83) is sleeved inside the inner side of the bottom of the L-shaped plate (81). The output end of the electric push rod (83) is drivingly connected to the middle of the centering frame plate (82). The adjacent two centering frame plates (82) can perform clamping adjustment on the material guiding space inside the material guiding support (4) under the drive of their respective electric push rods (83).
7. The annular conveying device of a sponge horizontal cutting machine according to claim 6, characterized in that: Installation grooves are formed inside the two centering frame plates (82). First auxiliary roller shafts (84) are sleeved in the two installation grooves through bearings. The number of the first auxiliary roller shafts (84) is not less than two.