Feeding device for porous ceramic machining

By designing the mixing components and feeding components of the feeding device for porous ceramic processing, the problems of spilling and sealing of clay are solved, and uniform stirring and quantitative conveying of clay are achieved, which improves production efficiency and reduces costs.

CN223131024UActive Publication Date: 2025-07-22SUZHOU CHUCK PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421401905.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-07-22
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing feeding device for porous ceramic processing is prone to spilling during the transportation of clay, resulting in increased waste and cleaning workload, and cannot guarantee sealing, which affects the humidity of clay and the production efficiency of ceramic blanks.

Method used

A feeding device including a stirring assembly and a feeding assembly is designed to achieve uniform stirring and division of clay by rotating the stirring rod and spiral blades, and reduce spilling with conveyor belts and limit belts, and quantitative conveying is achieved in combination with electric push rods and cutting heads to ensure sealing and efficiency.

Benefits of technology

The clay is fully stirred and sealed and transported, which reduces sprinkling and waste, reduces production costs, improves production efficiency and the convenience of workers' operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for porous ceramic processing, which belongs to the technical field of ceramic processing and comprises a collecting box, a feeding box is fixedly mounted at the top of the collecting box, a discharge port is fixedly mounted on the bottom surface of the feeding box, a stirring tank is fixedly mounted on the top surface of the feeding box, and a discharging port is fixedly mounted on the bottom surface of the stirring tank. A conveying pipe is fixedly mounted on the bottom surface of the stirring tank, a protection box is fixedly mounted on one side surface of the stirring tank, a stirring assembly is arranged in the stirring tank, and a feeding assembly is arranged in the feeding box; according to the utility model, through the arrangement of the stirring assembly and the feeding assembly, the sealing performance in the stirring tank is ensured, the ceramic clay is ensured not to be dry in the feeding process, and the function of fully stirring the ceramic clay can be realized; and meanwhile, scattering of the clay in the feeding process can be reduced, and the scattered clay can be collected and recycled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic processing, and particularly relates to a feeding device for processing porous ceramics. Background Art

[0002] Ceramics is the general term for pottery and porcelain. Ceramics are various products made of materials obtained by crushing, mixing, molding, and calcining natural clay and various natural minerals as the main raw materials. The development history of ceramics is an important part of the history of human civilization, and ceramics have also made outstanding contributions to the progress and development of human society.

[0003] At present, although there are many feeding devices for processing porous ceramics, during the process of molding porcelain blanks, it is necessary to add clay to the porcelain blanks. However, during the transportation of the clay by these devices, the clay is likely to spill onto the devices, which not only increases the workload of subsequent cleaning, but also causes waste of the clay, increases the production cost. Moreover, if too much clay is added, these devices cannot ensure the relative sealing of the feeding mechanism, resulting in the clay being exposed to the air for a long time, which may cause the clay to dehydrate and crack, and may also cause breakage during the firing process, affecting the production efficiency of ceramics. To solve the above problems, there is an urgent need for a feeding device for processing porous ceramics to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that although there are many feeding devices for processing porous ceramics at present, during the process of molding porcelain blanks, it is necessary to add clay to the porcelain blanks. However, during the transportation of the clay by these devices, the clay is likely to spill onto the devices, which not only increases the workload of subsequent cleaning, but also causes waste of the clay, increases the production cost. Moreover, if too much clay is added, these devices cannot ensure the relative sealing of the feeding mechanism, resulting in the clay being exposed to the air for a long time, which may cause the clay to dehydrate and crack, and may also cause breakage during the firing process, affecting the production efficiency of ceramics, and to provide a feeding device for processing porous ceramics.

[0005] To achieve the above object, the utility model adopts the following technical scheme: A feeding device for porous ceramic processing, including a collection box, a feeding box is fixedly installed on the top of the collection box, a discharge port is fixedly installed on the bottom surface of the feeding box, a stirring tank is fixedly installed on the top surface of the feeding box, a feeding pipe is fixedly installed on the bottom surface of the stirring tank, a protection box is fixedly installed on one side surface of the stirring tank, a tank cover is fixedly installed on the top of the stirring tank, a feeding port is fixedly installed on the top surface of the tank cover, a stirring component is arranged inside the stirring tank, a feeding component is arranged inside the feeding box, the feeding component includes a mounting shaft frame, the mounting shaft frame is fixedly installed on the outer wall of the stirring tank, a mounting shaft is rotatably connected inside the mounting shaft frame, a limiting ring is fixedly installed on the outer wall of the mounting shaft, the other end of the belt is slidably connected to the mounting shaft on the inner wall, a driving bevel gear is fixedly installed at the bottom end of the mounting shaft, a driving rod is rotatably connected to one side inner wall of the feeding box, a driven bevel gear is fixedly installed on the outside of the driving rod, a conveyor belt is slidably connected to the outer wall of the driving rod, the other end of the conveyor belt is slidably connected to a driven rod on the inner wall, a limiting belt is fixedly installed on the outside of the conveyor belt, a scraper is fixedly installed on the outer wall of the conveyor belt, and the driving bevel gear and the driven bevel gear are meshed with each other.

[0006] As a further description of the above technical scheme:

[0007] The stirring component includes a motor, one end of the output shaft of the motor is fixedly installed with a mounting longitudinal rod, stirring rods are fixedly installed on the outer wall of the mounting longitudinal rod, spiral blades are fixedly installed on the outside of the mounting longitudinal rod, and a belt is slidably connected to the outer wall of the output shaft of the motor.

[0008] As a further description of the above technical scheme:

[0009] An electric push rod is fixedly installed on the top surface of the feeding box, and a cutter head is fixedly installed at the bottom end of the electric push rod.

[0010] In summary, due to the adoption of the above technical scheme, the beneficial effects of the utility model are:

[0011] 1. In this utility model, by providing a stirring component and a feeding component, when the device is in use, the motor is started. The motor drives the rotation of the longitudinal mounting rod, and the rotation of the longitudinal mounting rod drives the rotation of the stirring rod and the spiral blade. At this time, the ceramic clay is sent into the stirring tank through the feeding port and is stirred by the stirring rod to make the ceramic clay evenly stirred. Then it falls into the feeding pipe, and the spiral blade sends the ceramic clay into the conveyor belt in the feeding box. At the same time, the rotation of the spiral blade also plays a certain role in dividing the ceramic clay. When the motor is not started, the excess ceramic clay can be relatively sealed in the stirring tank. And when the motor is started, the belt begins to move. The movement of the belt drives the rotation of the mounting shaft, the rotation of the mounting shaft drives the rotation of the driving bevel gear, the rotation of the driving bevel gear makes the driven bevel gear start to rotate, the rotation of the driven bevel gear makes the driving rod start to rotate, the rotation of the driving rod makes the conveyor belt start to move, and the movement of the conveyor belt drives the movement of the driven rod. At this time, the conveyor belt transports the ceramic clay on its surface towards the discharge port. The setting of the limiting belt reduces the situation that the ceramic clay splashes or falls off the conveyor belt during transportation. And while the conveyor belt is moving, the scraper also moves accordingly, and scrapes the ceramic clay that spills to the bottom of the feeding box during the material transportation process into the collection box. Through this design, not only is the sealing performance in the stirring tank ensured, so that the ceramic clay will not become dry during the feeding process, and the ceramic clay can be fully stirred, but also the situation that the ceramic clay spills during the feeding process can be reduced, and the spilled ceramic clay can be collected and recycled again, avoiding the situation that during the transportation of the ceramic clay, the ceramic clay is easily spilled in the device, which not only increases the workload of subsequent cleaning, but also causes waste of the ceramic clay and increases the production cost. At the same time, it can also avoid the situation that when there is too much ceramic clay added, due to these devices being unable to ensure the relative sealing of the feeding mechanism, the ceramic clay is exposed to the air for a long time, resulting in dehydration and cracking of the ceramic clay, and it may also be damaged during the firing process, affecting the production efficiency of the ceramics. And it is simple and convenient to use, with strong practicability.

[0012] 2. In this utility model, by providing an electric push rod and a cutter head, during the use of the device, the electric push rod is started to move the cutter head up and down to cut the ceramic clay during the conveying process, so that a fixed amount of ceramic clay can be conveyed, which facilitates the subsequent fabrication of the porcelain blank. At the same time, because a fixed amount of ceramic clay can be conveyed, workers do not need to pick from large pieces of ceramic clay anymore, reducing the labor intensity of the workers. And it is simple and convenient to use, with strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of a feeding device for porous ceramic processing proposed by the present utility model;

[0014] Figure 2 is an exploded three-dimensional structural schematic diagram of a feeding device for porous ceramic processing proposed by the present utility model;

[0015] Figure 3 This is an exploded three-dimensional structural schematic diagram of the stirring assembly in a feeding device for porous ceramic processing proposed by the present utility model;

[0016] Figure 4 This is an exploded three-dimensional structural schematic diagram of the feeding assembly in a feeding device for porous ceramic processing proposed by the present utility model.

[0017] Legend description:

[0018] 1. Feed inlet; 2. Tank cover; 3. Stirring tank; 4. Feeding box; 5. Collection box; 6. Stirring assembly; 61. Motor; 62. Belt; 63. Installation vertical rod; 64. Stirring rod; 65. Spiral blade; 7. Feeding assembly; 71. Driving rod; 72. Driven rod; 73. Limiting ring; 74. Installation shaft; 75. Installation shaft frame; 76. Driving bevel gear; 77. Driven bevel gear; 78. Limiting belt; 79. Scraper; 710. Conveyor belt; 8. Protection box; 9. Feed pipe; 10. Electric push rod; 11. Discharge port; 12. Knife head. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4 , the present utility model provides a technical solution: a feeding device for porous ceramic processing, including a collection box 5, a feeding box 4 is fixedly installed on the top of the collection box 5, a discharge port 11 is fixedly installed on the bottom surface of the feeding box 4, a stirring tank 3 is fixedly installed on the top surface of the feeding box 4, a feed pipe 9 is fixedly installed on the bottom surface of the stirring tank 3, a protection box 8 is fixedly installed on one side surface of the stirring tank 3, a tank cover 2 is fixedly installed on the top of the stirring tank 3, a feed inlet 1 is fixedly installed on the top surface of the tank cover 2, a stirring assembly 6 is arranged inside the stirring tank 3, and a feeding assembly 7 is arranged inside the feeding box 4;

[0021] The stirring assembly 6 includes a motor 61. One end of the output shaft of the motor 61 is fixedly installed with a mounting longitudinal rod 63. Stirring rods 64 are fixedly installed on the outer wall of the mounting longitudinal rod 63. A spiral blade 65 is fixedly installed outside the mounting longitudinal rod 63. A belt 62 is slidably connected to the outer wall of the output shaft of the motor 61. The feeding assembly 7 includes a mounting shaft bracket 75. The mounting shaft bracket 75 is fixedly installed on the outer wall of the stirring tank 3. A mounting shaft 74 is rotatably connected inside the mounting shaft bracket 75. A limiting ring 73 is fixedly installed on the outer wall of the mounting shaft 74. The other end of the belt 62 is slidably connected to the mounting shaft 74. A driving bevel gear 76 is fixedly installed at the bottom end of the mounting shaft 74. A driving rod 71 is rotatably connected to one side inner wall of the feeding box 4. A driven bevel gear 77 is fixedly installed on the driving rod 71. A conveyor belt 710 is slidably connected to the outer wall of the driving rod 71. The other end of the conveyor belt 710 is slidably connected to a driven rod 72. A limiting belt 78 is fixedly installed on the outer part of the conveyor belt 710. A scraping plate 79 is fixedly installed on the outer wall of the conveyor belt 710. The driving bevel gear 76 and the driven bevel gear 77 are meshed with each other;

[0022] The specific implementation method is as follows: When the device is in use, the motor 61 is started. The motor 61 drives the rotation of the mounting longitudinal rod 63. The rotation of the mounting longitudinal rod 63 drives the rotation of the stirring rods 64 and the spiral blade 65. At this time, the clay is sent into the stirring tank 3 through the feeding port 1 and is stirred by the stirring rods 64 to make the clay evenly stirred. Then it falls into the conveying pipe 9 and the clay is sent onto the conveyor belt 710 in the feeding box 4 by the spiral blade 65. At the same time, the rotation of the spiral blade 65 also plays a certain role in dividing the clay. When the motor 61 is not started, the excess clay can be relatively sealed in the stirring tank 3. And when the motor 61 is started, the belt 62 starts to move. The movement of the belt 62 drives the rotation of the mounting shaft 74. The rotation of the mounting shaft 74 drives the rotation of the driving bevel gear 76. The rotation of the driving bevel gear 76 makes the driven bevel gear 77 start to rotate. The rotation of the driven bevel gear 77 makes the driving rod 71 start to rotate. The rotation of the driving rod 71 makes the conveyor belt 710 start to move. The movement of the conveyor belt 710 drives the movement of the driven rod 72. At this time, the conveyor belt 710 transports the clay falling on its surface towards the discharge port 11. The setting of the limiting belt 78 reduces the situation of clay splashing or falling off the conveyor belt 710 during transportation. While the conveyor belt 710 is moving, the scraping plate 79 also moves accordingly and scrapes the clay that spills onto the bottom of the feeding box 4 during the material transportation process into the collection box 5;

[0023] An electric push rod 10 is fixedly installed on the top surface of the feeding box 4. A cutter head 12 is fixedly installed at the bottom end of the electric push rod 10.

[0024] The specific implementation method is as follows: During the use of the device, the electric push rod 10 is started to move the cutter head 12 up and down to cut the clay during the conveying process, so that a fixed amount of clay can be conveyed, which facilitates the subsequent fabrication of porcelain blanks. At the same time, since a fixed amount of clay can be conveyed, workers no longer need to pick clay from large pieces of clay, reducing the working intensity of the workers.

[0025] Working principle: When the device is applied, the motor 61 is started. The motor 61 drives the rotation of the mounting vertical rod 63. The rotation of the mounting vertical rod 63 drives the rotation of the stirring rod 64 and the spiral blade 65. At this time, the clay is sent into the stirring tank 3 through the feeding port 1 and is stirred by the stirring rod 64 to make the clay evenly stirred. Then it falls into the feeding pipe 9 and the spiral blade 65 sends the clay onto the conveyor belt 710 in the feeding box 4. At the same time, the rotation of the spiral blade 65 also plays a certain role in dividing the clay. When the motor 61 is not started, the excess clay can be relatively sealed in the stirring tank 3. And when the motor 61 is started, the belt 62 starts to move. The movement of the belt 62 drives the rotation of the mounting shaft 74. The rotation of the mounting shaft 74 drives the rotation of the driving bevel gear 76. The rotation of the driving bevel gear 76 makes the driven bevel gear 77 start to rotate. The rotation of the driven bevel gear 77 makes the driving rod 71 start to rotate. The rotation of the driving rod 71 makes the conveyor belt 710 start to move. The movement of the conveyor belt 710 drives the movement of the driven rod 72. At this time, the conveyor belt 710 transports the clay on its surface to the discharge port 11. The setting of the limiting belt 78 reduces the situation of clay splashing or falling off the conveyor belt 710 during transportation. While the conveyor belt 710 is moving, the scraper 79 also moves accordingly and scrapes the clay that spills to the bottom of the feeding box 4 during the transportation process into the collection box 5. During the use of the device, the electric push rod 10 is started to move the cutter head 12 up and down to cut the clay during the conveying process, so that a fixed amount of clay can be conveyed, which facilitates the subsequent fabrication of porcelain blanks. At the same time, since a fixed amount of clay can be conveyed, workers no longer need to pick clay from large pieces of clay, reducing the working intensity of the workers.

[0026] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A feeding device for porous ceramic processing, comprising a collection box (5), characterized in that, A feeding box (4) is fixedly installed on the top of the collection box (5). An outlet (11) is fixedly installed on the bottom surface of the feeding box (4). A stirring tank (3) is fixedly installed on the top surface of the feeding box (4). A feeding pipe (9) is fixedly installed on the bottom surface of the stirring tank (3). A protection box (8) is fixedly installed on one side surface of the stirring tank (3). A tank cover (2) is fixedly installed on the top of the stirring tank (3). A feeding port (1) is fixedly installed on the top surface of the tank cover (2). A stirring assembly (6) is arranged inside the stirring tank (3). A feeding assembly (7) is arranged inside the feeding box (4). The feeding assembly (7) includes a mounting shaft frame (75). The mounting shaft frame (75) is fixedly installed on the outer wall of the stirring tank (3). A mounting shaft (74) is rotatably connected inside the mounting shaft frame (75). A limiting ring (73) is fixedly installed on the outer wall of the mounting shaft (74). The stirring assembly (6) includes a motor (61). One end of the output shaft of the motor (61) is fixedly installed with a mounting vertical rod (63). Stirring rods (64) are fixedly installed on the outer wall of the mounting vertical rod (63). A spiral blade (65) is fixedly installed outside the mounting vertical rod (63). A belt (62) is slidably connected to the outer wall of the output shaft of the motor (61). The other end of the belt (62) is slidably connected to the inner wall of the mounting shaft (74). A driving bevel gear (76) is fixedly installed at the bottom end of the mounting shaft (74). A driving rod (71) is rotatably connected to one inner side wall of the feeding box. A driven bevel gear (77) is fixedly installed on the outside of the driving rod (71). A conveyor belt (710) is slidably connected to the outer wall of the driving rod (71). The other end of the conveyor belt (710) is slidably connected to the inner wall of a driven rod (72). A limiting belt (78) is fixedly installed on the outside of the conveyor belt (710). A scraper (79) is fixedly installed on the outer wall of the conveyor belt (710). The driving bevel gear (76) and the driven bevel gear (77) are meshed with each other.

2. The feeding device for processing porous ceramics according to claim 1, characterized in that, An electric push rod (10) is fixedly installed on the top surface of the feeding box (4). A cutter head (12) is fixedly installed at the bottom end of the electric push rod (10).