Lightweight aggregate stirring barrel

Abstract

The utility model discloses a lightweight aggregate stirring barrel which comprises a speed reducer and a bottom frame, sliding trundles for supporting and moving are mounted at the bottom of the bottom frame, and an electric box for controlling the speed reducer is mounted on the left side wall of the bottom frame. According to the lightweight aggregate stirring barrel, the inner spiral, the outer spiral a and the outer spiral b are matched, the stirring device adopts the design of two layers of spiral belts, so that materials flow in the barrel more quickly and efficiently, slow flow of the central materials is guided to a peripheral quick flow area through the inner spiral belts, the stirring efficiency is improved, and the materials are efficiently and uniformly mixed; the stirring barrel further has the advantages of being simple in structure and low in manufacturing cost, the rotating speed of the variable frequency motor can be adjusted, the barrel body is assembled in an inclined angle mode, discharging is easier, accumulated materials generated during discharging are fewer, the overall mass of the stirring barrel is light, and meanwhile the base is provided with sliding trundles, so that the stirring barrel is convenient to move and use.

Description

Technical Field

[0001] The utility model relates to the technical field of aggregate mixing, in particular to a lightweight aggregate mixing barrel. Background Technique

[0002] Due to the characteristics of lightweight aggregate concrete such as light weight, high strength, heat preservation and fire prevention, and low production cost, and its raw materials include clay ceramsite, perlite, pumice, light sand, foam, cement, etc., its sources are extensive, the procurement cost is low, and most of them are waste materials from other industries. Its particularity makes its application scenarios and industries more and more extensive. Especially today when there is fierce competition in various industries, cost reduction and efficiency improvement are particularly important. With the development of the lightweight aggregate concrete industry, the demand for related mixing equipment is also increasing, and the pertinence and professionalism of equipment subdivision are also getting higher and higher. General mixing equipment is usually large in size and inconvenient to use, and the design and development of this lightweight aggregate mixing barrel come into being accordingly. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art, the utility model provides a lightweight aggregate mixing barrel, which solves the problem that general mixing equipment is large in size and inconvenient to use, realizes the efficient and uniform mixing effect of lightweight aggregate concrete, the overall quality of the equipment is relatively light, and at the same time its base is equipped with sliding casters for convenient movement, which is convenient to use and can realize various regional operations by taking advantage of its light weight and convenient movement.

[0004] To achieve the above object, the utility model provides the following technical solution: A lightweight aggregate mixing barrel, comprising a speed reducer and a chassis. Sliding casters for supporting movement are installed at the bottom of the chassis. An electric box for controlling the speed reducer is installed on the left side wall of the chassis. A mixing cylinder body is installed on the top of the chassis through a bracket. A butterfly valve is installed on the outer wall of the mixing cylinder body at a position near the bottom on the right side. An outlet is installed at the right end of the butterfly valve. A fixed barrel cover is installed on the top of the mixing cylinder body. A mixing frame for multi-angle mixing is installed at the bottom of the fixed barrel cover. A speed reducer for driving the mixing frame to rotate is installed above the fixed barrel cover. A movable barrel cover is installed on the right side wall of the fixed barrel cover through a hinge. A feeding hopper is installed on the outer wall of the mixing cylinder body at a position near the top on the right side.

[0005] Preferably, the stirring frame includes a bolt gasket, a main shaft a, a spacer sleeve, an upper skeleton oil seal, a deep groove ball bearing, a lower skeleton oil seal, a main shaft b, a bearing gland, an inner spiral, an outer spiral a, an upper spiral arm, an outer spiral b, and a lower spiral arm. A bolt gasket is placed at the top of the main shaft a, and above the bolt gasket, the main shaft a and the bolt gasket are connected and installed to the speed reducer through bolts. The spacer sleeve is sleeved outside the main shaft a. The upper skeleton oil seal is arranged outside the spacer sleeve. The bearing gland is arranged outside the upper skeleton oil seal. The deep groove ball bearing is installed outside the main shaft a and is located below the spacer sleeve and the upper skeleton oil seal. The lower skeleton oil seal is installed outside the main shaft a and is located below the deep groove ball bearing. The main shaft b is installed at the bottom end of the main shaft a through bolts. The upper spiral arm is installed on the outer wall of the main shaft b and is located at the top position. The lower spiral arm is installed on the outer wall of the main shaft b and is located at the bottom position. The inner spiral is installed on the outer wall of the main shaft b and is located between the upper spiral arm and the lower spiral arm. The top end of the outer spiral b is installed on the outer wall of the upper spiral arm and is located at the outer end position. The bottom end of the outer spiral b is installed on the outer wall of the lower spiral arm and is located at the outer end position. The top end of the outer spiral a is installed on the outer wall of the upper spiral arm and is located at the outer end position. The bottom end of the outer spiral a is installed on the outer wall of the lower spiral arm and is located at the outer end position.

[0006] Preferably, the stirring cylinder is installed obliquely, and the height on the right side of the stirring cylinder is less than the height on the left side.

[0007] Preferably, the motor inside the speed reducer is a variable frequency motor.

[0008] Preferably, the upper spiral arm and the lower spiral arm are installed in a cross shape, the outer spiral b and the outer spiral a are symmetrically arranged, and the spiral directions of the outer spiral b and the outer spiral a are opposite.

[0009] Preferably, the outer spiral a is composed of two inner and outer spiral support frames and inclined stirring plates located between the two spiral support frames.

[0010] Compared with the prior art, the present invention provides a lightweight aggregate stirring barrel, which has the following beneficial effects:

[0011] 1. For this lightweight aggregate stirring barrel, through the cooperation of the inner spiral, the outer spiral a, and the outer spiral b, the stirring device adopts a two-layer spiral belt design, which makes the material flow faster and more efficiently in the barrel. The inner spiral belt guides the slow flow of the central material to the fast flow area on the periphery, improving the stirring efficiency and making the material mix evenly and efficiently.

[0012] 2. The lightweight aggregate mixing barrel has a reasonable structure, low manufacturing cost, uses a variable-frequency motor with adjustable speed, and the barrel body is assembled in an inclined angle, making it easier to unload materials and having less accumulated materials during unloading. Moreover, the overall quality of the equipment is relatively light, and its base is equipped with sliding casters for convenient movement and easy use. Brief Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall assembly of a lightweight aggregate mixing barrel according to the present utility model;

[0014] Figure 2 It is an exploded view of a lightweight aggregate mixing barrel according to the present utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the stirring frame of a lightweight aggregate mixing barrel according to the present utility model;

[0016] Figure 4 It is a sectional view of the structure of the stirring frame of a lightweight aggregate mixing barrel according to the present utility model.

[0017] The reference numerals in the drawings are described separately as follows:

[0018] 1. Reducer; 2. Movable barrel cover; 3. Feeding hopper; 4. Fixed barrel cover; 5. Stirring frame; 5-1. Bolt gasket; 5-2. Main shaft a; 5-3. Spacer sleeve; 5-4. Upper skeleton oil seal; 5-5. Deep groove ball bearing; 5-6. Lower skeleton oil seal; 5-7. Main shaft b; 5-8. Bearing gland; 5-9. Inner spiral; 5-10. Outer spiral a; 5-11. Upper spiral arm; 5-12. Outer spiral b; 5-13. Lower spiral arm; 6. Stirring barrel body; 7. Butterfly valve; 8. Discharge port; 9. Electric box; 10. Underframe; 11. Sliding caster. Detailed Description of the Preferred Embodiment

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4, the present utility model provides a lightweight aggregate mixing barrel, which includes a speed reducer 1 and a chassis 10. A sliding caster 11 for supporting movement is installed at the bottom of the chassis 10. An electric box 9 for controlling the speed reducer 1 is installed on the left side wall of the chassis 10. A mixing cylinder body 6 is installed on the top of the chassis 10 through a bracket. A butterfly valve 7 is installed on the outer wall of the mixing cylinder body 6 at a position near the bottom on the right side. An outlet 8 is installed at the right end of the butterfly valve 7. A fixed barrel cover 4 is installed on the top of the mixing cylinder body 6. A mixing frame 5 for multi-angle mixing is installed at the bottom of the fixed barrel cover 4. A speed reducer 1 for driving the mixing frame 5 to rotate is installed above the fixed barrel cover 4. The fixed barrel cover 4 is used to fix the speed reducer 1 and the mixing frame 5. A movable barrel cover 2 is installed on the right side wall of the fixed barrel cover 4 through a hinge. A feeding hopper 3 is installed on the outer wall of the mixing cylinder body 6 at a position near the top on the right side.

[0021] Further, the stirring frame 5 includes a bolt gasket 5-1, a main shaft a 5-2, a spacer sleeve 5-3, an upper skeleton oil seal 5-4, a deep groove ball bearing 5-5, a lower skeleton oil seal 5-6, a main shaft b 5-7, a bearing gland 5-8, an inner spiral 5-9, an outer spiral a 5-10, an upper spiral arm 5-11, an outer spiral b 5-12, and a lower spiral arm 5-13. A bolt gasket 5-1 is padded at the top end of the main shaft a 5-2. Above the bolt gasket 5-1, the main shaft a 5-2 and the bolt gasket 5-1 are connected and installed to the speed reducer 1 through bolts. The spacer sleeve 5-3 is sleeved outside the main shaft a 5-2. The upper skeleton oil seal 5-4 is arranged outside the spacer sleeve 5-3. The bearing gland 5-8 is arranged outside the upper skeleton oil seal 5-4. The deep groove ball bearing 5-5 is installed outside the main shaft a 5-2 and is located below the spacer sleeve 5-3 and the upper skeleton oil seal 5-4. The lower skeleton oil seal 5-6 is installed outside the main shaft a 5-2 and is located below the deep groove ball bearing 5-5. The main shaft b 5-7 is installed at the bottom end of the main shaft a 5-2 through bolts. The upper spiral arm 5-11 is installed on the outer wall of the main shaft b 5-7 and is located at a position near the top end. The lower spiral arm 5-13 is installed on the outer wall of the main shaft b 5-7 and is located at a position near the bottom end. The inner spiral 5-9 is installed on the outer wall of the main shaft b 5-7 and is located between the upper spiral arm 5-11 and the lower spiral arm 5-13. The top end of the outer spiral b 5-12 is installed on the outer wall of the upper spiral arm 5-11 and is located at a position near the outer end. The bottom end of the outer spiral b 5-12 is installed on the outer wall of the lower spiral arm 5-13 and is located at a position near the outer end. The top end of the outer spiral a 5-10 is installed on the outer wall of the upper spiral arm 5-11 and is located at a position near the outer end. The bottom end of the outer spiral a 5-10 is installed on the outer wall of the lower spiral arm 5-13 and is located at a position near the outer end. The stirring frame 5 fixes the entire stirring system through the main shaft a 5-2 and the bolt gasket 5-1, and ensures the concentric and stable rotation of the entire stirring system through the deep groove ball bearing 5-5. The spacer sleeve 5-3 is used to fix the position of the deep groove ball bearing 5-5 to prevent it from shifting upward. The bearing gland 5-8 is also used to fix the deep groove ball bearing 5-5, and at the same time, the upper skeleton oil seal 5-4 is installed above. Under the combined action of the lower skeleton oil seal 5-6, the grease lubrication of the deep groove ball bearing 5-5 is ensured.

[0022] Further, the stirring cylinder 6 is installed obliquely, and the height of the right side of the stirring cylinder 6 is less than the height of the left side, which is convenient for the raw materials inside the stirring cylinder 6 to be discharged through the butterfly valve 7 and the discharge port 8 after being stirred.

[0023] Further, the motor inside the speed reducer 1 is a variable frequency motor, and the speed reducer 1 is controlled by the electric box 9 to adjust the rotation speed of the stirring according to the actual stirring situation.

[0024] Furthermore, the upper spiral arm 5-11 and the lower spiral arm 5-13 are installed in a cross shape. The outer spiral b 5-12 and the outer spiral a 5-10 are symmetrically arranged, and the spiral directions of the outer spiral b 5-12 and the outer spiral a 5-10 are opposite. When the outer spiral b 5-12 rotates, it applies an upward pushing force to the material on its stirring side. When the outer spiral a 5-10 rotates, it applies a downward pressing force to the material on its stirring side, so that the material is offset at multiple angles to achieve the purpose of stirring and mixing.

[0025] Furthermore, the outer spiral a 5-10 is composed of two inner and outer spiral support frames and inclined stirring plates located between the two spiral support frames, and there are gaps between adjacent inclined stirring plates. The material is stirred by slightly pushing and lifting the material upward through the inclined stirring plates.

[0026] Working principle: The stirring frame 5 is driven by the speed reducer 1 to rotate and stir. The electric box 9 adjusts the speed of the speed reducer 1 by adjusting the frequency of the internal frequency converter, so as to realize the stirring of the material by the stirring frame 5 at different speeds, and achieve rapid stirring and uniform mixing. By opening the movable bucket cover 2, the feeding hopper 3 is installed at the feeding port to enlarge the size of the feeding port for convenient feeding. The raw material slides obliquely along the feeding hopper 3 and enters the inside of the stirring cylinder 6 downward after being blocked by the movable bucket cover 2. The stirring cylinder 6 is used to load the stirring material. The stirring frame 5 is driven by the speed reducer 1 to rotate and stir inside the stirring cylinder 6. The speed reducer 1 drives the main shaft a 5-2 to rotate, the main shaft a 5-2 drives the main shaft b 5-7 to rotate, and the main shaft b 5-7 drives the inner spiral 5-9, the outer spiral a 5-10, the upper spiral arm 5-11, the outer spiral b 5-12 and the lower spiral arm 5-13 to rotate. The inner spiral 5-9 rotates to convey the material near the center inside upward, and at the same time makes the raw material at the bottom move inward. The material conveyed to the top then diffuses outward and moves to a position close to the inner wall of the stirring cylinder 6 for stirring. After the stirring is completed, the butterfly valve 7 is opened, and the material is discharged outward along the inside of the butterfly valve 7 and the discharge port 8.

[0027] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight aggregate mixing barrel, comprising a speed reducer (1) and a chassis (10), wherein sliding casters (11) for supporting movement are installed at the bottom of the chassis (10), and it is characterized in that: An electric box (9) for controlling the speed reducer (1) is installed on the left side wall of the chassis (10). A stirring cylinder body (6) is installed on the top of the chassis (10) through a bracket. A butterfly valve (7) is installed on the outer wall of the stirring cylinder body (6) at a position near the bottom on the right side. An outlet (8) is installed at the right end of the butterfly valve (7). A fixed barrel cover (4) is installed on the top of the stirring cylinder body (6). A stirring frame (5) for multi-angle stirring is installed at the bottom of the fixed barrel cover (4). A speed reducer (1) for driving the stirring frame (5) to rotate is installed above the fixed barrel cover (4). A movable barrel cover (2) is installed on the right side wall of the fixed barrel cover (4) through a hinge. A feeding hopper (3) is installed on the outer wall of the stirring cylinder body (6) at a position near the top on the right side.

2. The lightweight aggregate mixing barrel according to claim 1, characterized in that: The stirring frame (5) includes a bolt gasket (5-1), a main shaft a (5-2), a spacer sleeve (5-3), an upper skeleton oil seal (5-4), a deep groove ball bearing (5-5), a lower skeleton oil seal (5-6), a main shaft b (5-7), a bearing gland (5-8), an inner spiral (5-9), an outer spiral a (5-10), an upper spiral arm (5-11), an outer spiral b (5-12), and a lower spiral arm (5-13). A bolt gasket (5-1) is padded at the top end of the main shaft a (5-2). Above the bolt gasket (5-1), the main shaft a (5-2) and the bolt gasket (5-1) are connected and installed to the speed reducer (1) through bolts.

3. A lightweight aggregate mixing barrel according to claim 2, characterized in that: The spacer sleeve (5-3) is sleeved on the outside of the main shaft a (5-2). The upper skeleton oil seal (5-4) is arranged on the outside of the spacer sleeve (5-3). The bearing gland (5-8) is arranged on the outside of the upper skeleton oil seal (5-4). The deep groove ball bearing (5-5) is installed on the outside of the main shaft a (5-2) at a position below the spacer sleeve (5-3) and the upper skeleton oil seal (5-4). The lower skeleton oil seal (5-6) is installed on the outside of the main shaft a (5-2) at a position below the deep groove ball bearing (5-5).

4. The lightweight aggregate mixing barrel according to claim 3, wherein: The main shaft b (5-7) is installed at the bottom end of the main shaft a (5-2) through bolts. The upper spiral arm (5-11) is installed on the outer wall of the main shaft b (5-7) at a position near the top end. The lower spiral arm (5-13) is installed on the outer wall of the main shaft b (5-7) at a position near the bottom end. The inner spiral (5-9) is installed on the outer wall of the main shaft b (5-7) at a position between the upper spiral arm (5-11) and the lower spiral arm (5-13).

5. The lightweight aggregate mixing barrel according to claim 4, characterized in that: The top end of the outer spiral b (5-12) is installed on the outer wall of the upper spiral arm (5-11) at a position near the outer end. The bottom end of the outer spiral b (5-12) is installed on the outer wall of the lower spiral arm (5-13) at a position near the outer end.

6. The lightweight aggregate mixing barrel according to claim 5, characterized in that: The top end of the outer spiral a (5-10) is installed on the outer wall of the upper spiral arm (5-11) at a position near the outer end. The bottom end of the outer spiral a (5-10) is installed on the outer wall of the lower spiral arm (5-13) at a position near the outer end.

7. A lightweight aggregate mixing barrel according to claim 1, characterized in that: The stirring cylinder body (6) is installed obliquely, and the height of the right side of the stirring cylinder body (6) is less than that of the left side.

8. A lightweight aggregate mixing barrel according to claim 1, characterized in that: The motor inside the speed reducer (1) is a variable-frequency motor.

9. A lightweight aggregate mixing barrel according to claim 5, characterized in that: The upper spiral arm (5-11) and the lower spiral arm (5-13) are installed in a cross shape, the outer spiral b (5-12) and the outer spiral a (5-10) are symmetrically arranged, and the spiral directions of the outer spiral b (5-12) and the outer spiral a (5-10) are opposite.

10. A lightweight aggregate mixing barrel according to claim 2, characterized in that: The outer spiral a (5-10) is composed of two inner and outer spiral support frames and inclined stirring plates located between the two spiral support frames.

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