BFS product automatic tray unloading equipment suitable for four-way shuttle vehicle transfer
By designing a BFS automatic unloading equipment suitable for four-way shuttle truck transfer, the precise positioning and unloading of sterilized discs is achieved using components such as racks and disk conveying components, the problem of large area of the equipment and extrusion and caking is solved, and the flexibility and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421860930.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing automated unloading equipment covers a large area and has problems with extrusion and clamping, which cannot meet the production needs of plastic ampoules.
A BFS automatic unloading device suitable for four-way shuttle truck transfer is designed, including rack, disk conveying assembly, guardrail extraction assembly, pushing assembly, top bottle assembly and bottle clip assembly. By accurately positioning and pushing the sterilization plate, the precise positioning and unloading of the sterilization plate is achieved.
The equipment footprint is reduced, the problem of extrusion and caking is avoided, and the equipment is improved.
Smart Images

Figure CN223133361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical production equipment, and more specifically, to an automatic unloading device for BFS products suitable for transfer by a four-way shuttle vehicle. Background Art
[0002] Plastic ampoules have been applied and popularized due to their advantages such as easy processing and no generation of glass debris when opened. During the production process of plastic ampoule bottles, due to the production process, plastic ampoule bottles are usually produced in a row, so the original automated logistics equipment for glass ampoule bottles cannot meet the production requirements of plastic ampoule bottles. The automatic loading and unloading system for plastic ampoule bottles is the core key point of the plastic ampoule automatic logistics system. Although there are various unloading methods in the market currently, problems such as too long feeding interval time caused by disk replacement and material extrusion and jamming caused by processing errors or inaccurate positioning of the sterilization disk still exist.
[0003] The application document with the publication number of "202021269461.6" discloses a product unloading system, but its pushing component is located on one side of the sterilization disk conveyor, and it occupies a large area and is not flexible to place, and cannot be applied to occasions with a compact site; the sterilization disk positioning uses a Y-shaped structure to position the sterilization disk, which requires high processing accuracy and processing cost of the sterilization disk, otherwise problems such as material extrusion and jamming caused by inaccurate positioning due to processing deviation of the sterilization disk will occur.
[0004] In summary, how to reduce the floor area of the equipment and avoid material extrusion and jamming is an urgent problem to be solved by those skilled in the art currently. Content of the Utility Model
[0005] In view of this, the purpose of the utility model is to provide an automatic unloading device for BFS suitable for transfer by a four-way shuttle vehicle, which can reduce the floor area of the equipment and avoid material extrusion and jamming.
[0006] In order to achieve the above purpose, the utility model provides the following technical solution:
[0007] An automatic unloading device for BFS suitable for transfer by a four-way shuttle vehicle, comprising:
[0008] A frame;
[0009] A disk conveyor assembly, arranged on the frame, and the disk conveyor assembly is used to transport the sterilization disk loaded with materials to the blocking station;
[0010] A guardrail extraction assembly, arranged on the frame and used to lift the guardrail on the sterilization disk;
[0011] The bottle pushing assembly is arranged on the rack and can move in the vertical direction. The bottle pushing assembly is used to push the materials batch by batch in the column direction thereof to the clamping station.
[0012] The bottle jacking assembly is arranged at the clamping station and is used to support the materials upward.
[0013] The bottle clamping assembly is arranged above the clamping station. The bottle clamping assembly is used to clamp the materials batch by batch and transport them to the designated position.
[0014] The sterilization tray positioning taper pin is connected to the telescopic assembly and is arranged at the blocking station. The telescopic assembly is fixed to the rack. The telescopic assembly is used to drive the sterilization tray positioning taper pin to push the sterilization tray in the direction of the clamping station.
[0015] Preferably, the tray conveying assembly includes a four-way shuttle car, a transportation guide rail and a conveyor belt assembly. The transportation guide rail is used to limit the running track of the four-way shuttle car. The four-way shuttle car is used to transport the sterilization tray to the conveyor belt assembly. The conveyor belt assembly is used to transport the sterilization tray to the blocking station.
[0016] Preferably, a positioning assembly is arranged at the blocking station. When the positioning assembly is in the open state, it is used to realize the precise positioning of the sterilization tray.
[0017] Preferably, the bottle pushing assembly includes a second cylinder, a guide shaft, a support plate, a third cylinder, a lifting plate and an elastic pushing plate. The guide shaft is fixed to the rack. The second cylinder is arranged on the guide shaft and is used to drive the support plate to slide along the guide shaft. The third cylinder is arranged on the support plate and is used to drive the lifting plate and the elastic pushing plate to move in the vertical direction.
[0018] Preferably, a bottle blocking assembly is further included. The bottle blocking assembly includes a fourth cylinder, a push plate guide rail and a cylinder push plate. The fourth cylinder and the push plate guide rail are both fixed to the rack. The cylinder push plate is in contact connection with the output end of the fourth cylinder. The fourth cylinder is used to push the cylinder push plate to reciprocate in the column direction of the materials.
[0019] Preferably, a bottle pressing assembly is further included. The bottle pressing assembly is arranged between the blocking station and the clamping station. The bottle pressing assembly includes a sixth cylinder and a bottle pressing plate. The sixth cylinder is used to push the bottle pressing plate in the vertical direction.
[0020] Preferably, the guardrail extraction assembly includes a first cylinder, a horizontal moving assembly and a clamping jaw. The first cylinder is used to drive the clamping jaw to move in the vertical direction. The horizontal moving assembly is used to drive the first cylinder and the clamping jaw to move in the horizontal direction.
[0021] Preferably, the top bottle assembly includes a fifth cylinder and a top bottle plate. The fifth cylinder is fixed to the frame, and the top bottle plate is a strip-shaped plate.
[0022] Preferably, it further includes a control system, which is signal-connected to the guardrail extraction assembly, the tray conveying assembly, the bottle pushing assembly, the bottle clamping assembly, and the top bottle assembly.
[0023] Preferably, a grid plate for separating materials is provided between each row of the materials.
[0024] An automatic tray unloading device for BFS products applicable to four-way shuttle car transfer provided by the present invention has a tray conveying assembly, a guardrail extraction assembly, a bottle pushing assembly, a top bottle assembly, a bottle clamping assembly, and a sterilization tray positioning conical pin arranged on the frame. The tray conveying assembly can transport the sterilization tray loaded with materials to the blocking station. The telescopic assembly arranged on the blocking station pushes the sterilization tray positioning pin, and the sterilization tray positioning pin is docked with the positioning holes arranged on the sterilization tray guardrail, and the sterilization tray is pushed towards the clamping station to the side of the table board, so that the lower bottom surface of the material is at the same height as or slightly higher than the surface of the side of the table board. Then, the guardrail extraction assembly lifts the detachable guardrail of the sterilization tray, the bottle pushing assembly is lowered from above, and the material is pushed from the blocking station to the clamping station. The top bottle assembly arranged on the clamping station tops the material up to a specified height, and the bottle clamping assembly clamps and transports the material lifted by the top bottle assembly to the conveyor belt, and is transported to the next station by the conveyor belt.
[0025] When the sterilization tray is conveyed in place, by performing flat pushing positioning of the conical round pin on two positioning holes on the sterilization tray guardrail far from the side of the table board, not only can the sterilization tray be corrected and accurately positioned, but also the sterilization tray can be pushed towards the side of the table board to eliminate the gap between the sterilization tray and the side of the table board. The bottle pushing assembly can move in the vertical direction. When descending, it is used to complete the step feeding action of the product. When the feeding is completed, the bottle pushing assembly rises and quickly retracts to the initial bottle pushing position, and will not interfere with the newly conveyed fully loaded sterilization tray, reducing the floor area of the equipment to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.
[0027] Figure 1 It is the front view of the automatic tray unloading device for BFS products applicable to four-way shuttle car transfer provided by the present invention;
[0028] Figure 2Side view of the automatic pallet unloading device for BFS products applicable to four-way shuttle transfer provided by the present utility model;
[0029] Figure 3 Schematic structural diagram of the automatic pallet unloading device for BFS products applicable to four-way shuttle transfer provided by the present utility model;
[0030] Figure 4 Schematic structural diagram of the guardrail extraction component provided by the present utility model;
[0031] Figure 5 Schematic structural diagram of the bottle pressing component provided by the present utility model;
[0032] Figure 6 Schematic structural diagram of the bottle lifting component provided by the present utility model;
[0033] Figure 7 Schematic structural diagram of the bottle blocking component provided by the present utility model;
[0034] Figure 8 Schematic structural diagram of the conveyor belt component provided by the present utility model;
[0035] Figure 9 Schematic structural diagram of the bottle pushing component provided by the present utility model;
[0036] Figure 10 Top view of the bottle pushing component provided by the present utility model.
[0037] Reference numerals:
[0038] 1 - Frame; 2 - Guardrail extraction component; 3 - Pallet conveying component; 4 - Bottle pushing component; 5 - Bottle blocking component; 6 - Bottle clamping component; 7 - Bottle lifting component; 8 - Bottle pressing component; 9 - Sterilization tray positioning conical pin; 10 - Side of the table board;
[0039] 2 - 1 - First cylinder; 2 - 2 - Horizontal moving component; 2 - 3 - Claw;
[0040] 3 - 1 - Four-way shuttle; 3 - 2 - Transportation guide rail; 3 - 3 - Conveyor belt component;
[0041] 4 - 1 - Second cylinder; 4 - 2 - Guide shaft; 4 - 3 - Support plate; 4 - 4 - Third cylinder; 4 - 5 - Lifting plate; 4 - 6 - Elastic push plate;
[0042] 5 - 1 - Fourth cylinder; 5 - 2 - Push plate guide rail; 5 - 3 - Cylinder push plate;
[0043] 7 - 1 - Fifth cylinder; 7 - 2 - Bottle lifting plate;
[0044] 8 - 1 - Sixth cylinder; 8 - 2 - Bottle pressing plate. Specific embodiments
[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0046] The core of the present utility model is to provide an automatic unloading device for BFS products suitable for four-way shuttle transfer, which can avoid problems such as material extrusion and jamming caused by inaccurate positioning of the processing deviation of the sterilization tray and reduce the floor area to a certain extent.
[0047] It should be noted that the orientation or positional relationship indicated by "upper", "lower", "front", "rear", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0048] An automatic unloading device for BFS products suitable for four-way shuttle transfer provided by the present application (BFS products: products produced by a filling technology, that is, products obtained by Blow-Fill-Seal), includes: a frame 1, a guardrail extraction component 2, a tray conveying component 3, a bottle pushing component 4, a bottle clamping component 6, a bottle lifting component 7, and a sterilization tray positioning conical pin 9;
[0049] Among them, the tray conveying component 3 is arranged on the frame 1, and the tray conveying component 3 is used to transport the sterilization tray filled with materials to the blocking station;
[0050] The guardrail extraction component 2 is arranged on the frame 1 and is used to lift the guardrail on the sterilization tray;
[0051] The bottle pushing component 4 is arranged on the frame 1 and can move in the vertical direction. The bottle pushing component 4 is used to push the materials batch by batch in the column direction to the clamping station;
[0052] The bottle lifting component 7 is arranged at the clamping station and is used to support the materials upward;
[0053] The bottle clamping component 6 is arranged above the clamping station. The bottle clamping component 6 is used to clamp the materials batch by batch and transport them to the designated position;
[0054] The sterilization tray positioning conical pin 9 is connected to the telescopic component and is arranged at the blocking station. The telescopic component is fixed on the frame 1. The telescopic component is used to drive the sterilization tray positioning conical pin 9 to push the sterilization tray towards the clamping station.
[0055] Specifically, please refer to the attached Figure 1 to the attached Figure 3 , the rack 1 is a cuboid frame. There are multiple rows of materials placed in the sterilization tray. The materials are generally ampoule bottles connected in a row. The tray conveying assembly 3 realizes the transportation of the sterilization tray. The sterilization tray is transported from other workstations to the blocking workstation and stops. After reaching the blocking workstation, the positioning conical pin 9 of the sterilization tray is set opposite to the positioning hole on the sterilization tray guardrail. The telescopic assembly pushes out the positioning conical pin 9 of the sterilization tray and inserts it into the positioning hole, which can correct and accurately position the sterilization tray. The telescopic assembly and the positioning conical pin 9 of the sterilization tray push the sterilization tray from the blocking workstation towards the clamping workstation until the sterilization tray is docked with the side 10 of the table board. Then, the guardrail extraction assembly 2 lifts the guardrail of the sterilization tray upward and separates it from the sterilization tray. At this time, the upper surface of the sterilization tray is aligned with the upper surface of the side 10 of the table board. The material is batch-pushed from the blocking workstation to the clamping workstation through the bottle pushing assembly 4. There is a top bottle assembly 7 at the clamping workstation. The material located at the clamping workstation can be jacked up through the top bottle assembly 7. There is a horizontal position difference between the jacked-up material and other materials. Finally, the clamped bottle assembly 6 clamps and transports the jacked-up material to the conveyor belt to facilitate entry into the next process. After unloading the tray, the guardrail extraction assembly 2 returns the guardrail of the sterilization tray to its original position. Similarly, the sterilization tray is taken away through the tray conveying assembly 3.
[0056] It should be noted that the bottle pushing assembly 4 is arranged on the rack 1, and its position is higher than that of the tray conveying assembly 3, the top bottle assembly 7, and the sterilization tray. Moreover, the bottle pushing assembly 4 can be adjusted in the vertical direction. When the bottle pushing assembly 4 descends, it is used to complete the step-by-step material pushing action of the product. After the material pushing is completed, the bottle pushing assembly 4 rises and quickly retracts to the initial bottle pushing position without interfering with the newly transported fully loaded sterilization tray, which reduces the floor area of the equipment to a certain extent.
[0057] Based on the above embodiments, the tray conveying assembly 3 includes a four-way shuttle car 3-1, a transportation guide rail 3-2, and a conveyor belt assembly 3-3. The transportation guide rail 3-2 is used to limit the running track of the four-way shuttle car 3-1. The four-way shuttle car 3-1 is used to transport the sterilization tray to the conveyor belt assembly 3-3. The conveyor belt assembly 3-3 is used to transport the sterilization tray to the blocking workstation.
[0058] Specifically, please refer to the attached Figure 1 and the attached Figure 2 and the attached Figure 8, a lifting assembly is provided on the upper end surface of the four-way shuttle car 3-1. Before the four-way shuttle car 3-1 reaches the conveyor belt assembly 3-3 along the transportation guide rail 3-2, the sterilization tray is lifted by the lifting assembly, so that the bottom surface of the sterilization tray is higher than the conveyor belt assembly 3-3, and it is carried to the conveyor belt assembly 3-3, and is conveyed by the conveyor belt assembly 3-3 to the blocking station for tray unloading operation. After the tray unloading is completed, the sterilization tray is also lifted by the four-way shuttle car 3-1 and transported to the next station.
[0059] Optionally, the four-way shuttle car 3-1 and the conveyor belt assembly 3-3 can be used separately, and the corresponding effects can also be achieved.
[0060] On the basis of the above-mentioned embodiment, a positioning assembly is provided at the blocking station, and the positioning assembly is used to achieve precise positioning of the sterilization tray in the open state.
[0061] Specifically, a detection assembly and a positioning assembly are provided at the blocking station. The positioning assembly can eliminate the grid docking error caused by the rebound of the sterilization tray block and the processing error of the sterilization tray. The detection assembly is used to detect whether the sterilization tray is in place and whether there is still material in the sterilization tray. When the detection assembly detects the approach of the sterilization tray, the positioning assembly is activated and blocks the further movement of the sterilization tray. It can also be understood that under the restriction of the positioning assembly, when the sterilization tray finally stops, the positioning hole on its guardrail corresponds to the positioning conical pin 9 of the sterilization tray. After the detection assembly detects that all the materials in the sterilization tray have been unloaded, it is closed. At this time, the tray conveying mechanism 3 waits for the guardrail extraction assembly 2 to lower the guardrail, and then the sterilization tray can be transported away from the blocking station.
[0062] On the basis of the above-mentioned embodiment, the bottle pushing assembly 4 includes a second cylinder 4-1, a guide shaft 4-2, a support plate 4-3, a third cylinder 4-4, a lifting plate 4-5 and an elastic push plate 4-6. The guide shaft 4-2 is fixed to the frame 1, and the second cylinder 4-1 is arranged on the guide shaft 4-2 and is used to drive the support plate 4-3 to slide along the guide shaft 4-2. The third cylinder 4-4 is arranged on the support plate 4-3 and is used to drive the lifting plate 4-5 and the elastic push plate 4-6 to move in the vertical direction.
[0063] Specifically, please refer to the appendix Figure 9 And the appendix Figure 10 , both the second cylinder 4-1 and the guide shaft 4-2 are components fixed to the frame 1. The second cylinder 4-1 can drive the support plate 4-3, the lifting plate 4-5 and the elastic push plate 4-6 to move in the horizontal direction. Generally speaking, when the second cylinder 4-1 stops on the right side of the frame 1, the third cylinder 4-4 lowers the lifting plate 4-5 and the elastic push plate 4-6, and then controls the second cylinder 4-1 to move to the left. The material is pushed through the elastic push plate 4-6. The elastic push plate 4-6 is used to eliminate the problem that the front row is not neatly arranged due to the gap generated by pushing multiple columns at one time, and ensure the stability and reliability of bottle clamping.
[0064] On the basis of the above embodiments, it further includes a bottle blocking assembly 5, and the bottle blocking assembly 5 includes a fourth cylinder 5-1, a push plate guide rail 5-2 and a cylinder push plate 5-3. Both the fourth cylinder 5-1 and the push plate guide rail 5-2 are fixed to the frame 1, and the cylinder push plate 5-3 is in contact connection with the output end of the fourth cylinder 5-1. The fourth cylinder 5-1 is used to push the cylinder push plate 5-3 to reciprocate in the column direction of the materials.
[0065] Specifically, please refer to the attached Figure 7 , the bottle blocking assembly 5 itself has no power. It relies on the fourth cylinder 5-1 to push the cylinder push plate 5-3 to the outside of the movable edge of the sterilization tray, that is, the left side of the sterilization tray in the attached drawing. At this time, the fourth cylinder 5-1 drives the cylinder push plate 5-3 to retract. The bottle blocking assembly 5 stops at the original position under the action of the damping member. Finally, under the power of the bottle pushing assembly 4, it returns to the original position of the bottle pushing plate. In order to prevent the bottle blocking assembly 5 from toppling the bottles due to its own crosstalk, the bottle blocking assembly 5 is provided with an adjustable damping assembly. Under the action of the damping, the bottle blocking assembly 5 stays outside the left movable edge when pushed by the bottle pushing assembly 4.
[0066] Optionally, a fixed connection can also be selected between the fourth cylinder 5-1 and the cylinder push plate 5-3. When the fourth cylinder 5-1 extends, compressed air is connected, and when the cylinder push plate 5-3 reaches the position, rapid exhaust can also achieve the same function.
[0067] Optionally, the bottle blocking assembly 5 and the guardrail extraction assembly 2 can also adopt structures such as a combination of an electric cylinder and a guide shaft, a combination of a lead screw and a guide shaft, etc., as long as the same technical means can be achieved.
[0068] On the basis of the above embodiments, it further includes a bottle pressing assembly 8. The bottle pressing assembly 8 is arranged between the blocking station and the clamping station. The bottle pressing assembly 8 includes a sixth cylinder 8-1 and a bottle pressing plate 8-2. The sixth cylinder 8-1 is used to push the bottle pressing plate 8-2 in the vertical direction.
[0069] Specifically, please refer to the attached Figure 5 , the bottle pressing assembly 8 is arranged at a position close to the clamping station. Under the action of the sixth cylinder 8-1, the bottle pressing plate 8-2 moves downward and leaves a certain gap with the top of the materials to prevent the materials from bulging during the pushing process and affecting the clamping and handling.
[0070] On the basis of the above embodiments, the guardrail extraction assembly 2 includes a first cylinder 2-1, a horizontal movement assembly 2-2 and a clamping jaw 2-3. The first cylinder 2-1 is used to drive the clamping jaw 2-3 to move in the vertical direction, and the horizontal movement assembly 2-2 is used to drive the first cylinder 2-1 and the clamping jaw 2-3 to move in the horizontal direction.
[0071] Specifically, please refer to the attached Figure 4, there are two centrally located positioning holes inside the movable guardrails on both sides of the sterilization tray. The device of the guardrail extraction component 2 for clamping the guardrails is provided with conical positioning pins, which can ensure that the position of the guardrails will not shift after being clamped and lifted.
[0072] On the basis of the above-mentioned embodiment, the bottle lifting component 7 includes a fifth cylinder 7-1 and a bottle lifting plate 7-2. The fifth cylinder 7-1 is fixed to the frame 1, and the bottle lifting plate 7-2 is a strip-shaped plate.
[0073] Specifically, please refer to the attached Figure 6 , since the arrangement gap between the connected materials is small, in order to ensure the effective opening and closing angle of the clamping jaws of the bottle clamping component 6, a bottle lifting component 7 is provided. The bottle lifting component 7 is located at the first row of grasping positions; at the same time, the bottle lifting component 7 can eliminate the friction with the materials in the second row, improve the stability and success rate of grasping. In addition, the bottle pressing component 8 can also prevent the materials in the second row from being lifted when the bottle lifting component 7 acts.
[0074] It should be noted that both the bottle lifting component 7 and the bottle pressing component 8 are in the form of hinges, effectively avoiding the problem of jamming of the intermediate connecting plate caused by the asynchronous lifting of the cylinders.
[0075] On the basis of the above-mentioned embodiment, it further includes a control system, and the control system is signal-connected to the guardrail extraction component 2, the tray conveying component 3, the bottle pushing component 4, the bottle clamping component 6 and the bottle lifting component 7.
[0076] Specifically, through the control system, unified control of the above-mentioned multiple components can be realized, which is convenient for realizing the automatic operation of the equipment. A bottle detection mechanism is provided at the position where the materials are lifted. When the bottle clamping component 6 does not clamp all the materials in a row for the first time, the bottle clamping component 6 will act again to clamp the remaining bottles for the second time. If there is still a detection signal, an alarm will be sent to notify manual handling.
[0077] Optionally, the bottle clamping component 6 can be a combined structure of a cylinder and a flat clamping jaw, or a combined structure of a cylinder and a connecting rod can also be selected to realize it. Similarly, a technical solution of using a vacuum chuck to suck the bottle body can also be selected to realize the clamping of the materials.
[0078] On the basis of the above-mentioned embodiment, a grid plate for separating the materials is provided between each row of materials.
[0079] Specifically, during the whole process, there are always grid plates between the connected materials in different columns, and the grid plates at different segmented positions are provided with chamfers to ensure a certain interval between the materials.
[0080] In this specification, the various embodiments are described in a progressive manner. The key points of each embodiment are the differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other.
[0081] The above has introduced in detail an automatic pallet unloading device for BFS products applicable to four-way shuttle vehicle transfer. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. An automatic pallet unloading device for BFS products applicable to four-way shuttle transfer, characterized in that, Comprising: Frame (1); Tray conveying assembly (3), provided on the frame (1), and the tray conveying assembly (3) is used to transport the sterilization tray loaded with materials to the blocking station; Guardrail extraction assembly (2), provided on the frame (1) and used to lift the guardrail on the sterilization tray; Bottle pushing assembly (4), provided on the frame (1) and movable in the vertical direction, and the bottle pushing assembly (4) is used to push the materials batch by batch in the column direction thereof to the clamping station; Bottle jacking assembly (7), provided at the clamping station and used to support the materials upward; Bottle clamping assembly (6), provided above the clamping station, and the bottle clamping assembly (6) is used to clamp the materials batch by batch and transport them to the designated position; Sterilization tray positioning taper pin (9), connected to the telescopic assembly and provided at the blocking station, the telescopic assembly is fixed to the frame (1), and the telescopic assembly is used to drive the sterilization tray positioning taper pin (9) to push the sterilization tray in the direction of the clamping station.
2. The BFS product automatic pallet unloading device applicable to four-way shuttle car transfer according to claim 1, wherein, The tray conveying assembly (3) includes a four-way shuttle car (3-1), a transport guide rail (3-2) and a conveyor belt assembly (3-3), the transport guide rail (3-2) is used to limit the running track of the four-way shuttle car (3-1), the four-way shuttle car (3-1) is used to transport the sterilization tray to the conveyor belt assembly (3-3), and the conveyor belt assembly (3-3) is used to transport the sterilization tray to the blocking station.
3. The automatic pallet discharging device for BFS products applicable to four-way shuttle car transfer according to claim 2, wherein A positioning assembly is provided at the blocking station, and the positioning assembly is used to achieve precise positioning of the sterilization tray in the open state.
4. The automatic pallet unloading device for BFS products applicable to four-way shuttle transfer according to claim 1, wherein The bottle pushing assembly (4) includes a second cylinder (4-1), a guide shaft (4-2), a support plate (4-3), a third cylinder (4-4), a lifting plate (4-5) and an elastic push plate (4-6), the guide shaft (4-2) is fixed to the frame (1), the second cylinder (4-1) is provided on the guide shaft (4-2) and used to drive the support plate (4-3) to slide along the guide shaft (4-2), and the third cylinder (4-4) is provided on the support plate (4-3) and used to drive the lifting plate (4-5) and the elastic push plate (4-6) to move in the vertical direction.
5. The automatic pallet unloading device for BFS products applicable to four-way shuttle vehicle transfer according to claim 1, characterized in that, It further includes a bottle blocking assembly (5), the bottle blocking assembly (5) includes a fourth cylinder (5-1), a push plate guide rail (5-2) and a cylinder push plate (5-3), the fourth cylinder (5-1) and the push plate guide rail (5-2) are both fixed to the frame (1), the cylinder push plate (5-3) is in contact connection with the output end of the fourth cylinder (5-1), and the fourth cylinder (5-1) is used to push the cylinder push plate (5-3) to reciprocate in the column direction of the materials.
6. The automatic pallet discharging device of the BFS product applicable to the transfer of four-way shuttle vehicles according to claim 1, wherein, It further includes a bottle pressing assembly (8), the bottle pressing assembly (8) is provided between the blocking station and the clamping station, and the bottle pressing assembly (8) includes a sixth cylinder (8-1) and a bottle pressing plate (8-2), and the sixth cylinder (8-1) is used to push the bottle pressing plate (8-2) in the vertical direction.
7. The automatic pallet unloading device for BFS products applicable to four-way shuttle vehicle transfer according to claim 1, characterized in that, The guardrail extraction component (2) includes a first cylinder (2-1), a horizontal movement component (2-2) and a gripper (2-3). The first cylinder (2-1) is used to drive the gripper (2-3) to move in the vertical direction, and the horizontal movement component (2-2) is used to drive the first cylinder (2-1) and the gripper (2-3) to move in the horizontal direction.
8. The automatic pallet unloading device for BFS products applicable to four-way shuttle car transfer according to any one of claims 1 to 7, characterized in that, The bottle lifting component (7) includes a fifth cylinder (7-1) and a bottle lifting plate (7-2). The fifth cylinder (7-1) is fixed to the frame (1), and the bottle lifting plate (7-2) is a strip-shaped plate.
9. The automatic pallet unloading device for BFS products applicable to four-way shuttle car transfer according to claim 8, characterized in that, It further includes a control system, and the control system is signal-connected to the guardrail extraction component (2), the tray conveying component (3), the bottle pushing component (4), the bottle clamping component (6) and the bottle lifting component (7).
10. The automatic pallet unloading device for BFS products applicable to four-way shuttle car transfer according to claim 9, characterized in that, A grid plate for separating materials is provided between each row of the materials.
Citation Information
Patent Citations
Product tray unloading system
CN212268049U