Plane turning device capable of being rapidly installed
By optimizing the structure and installation methods of the rotary flat hinge, rapid installation and real-time monitoring are achieved, and the existing rotary flat hinge's poor anti-overturning ability and long installation cycle are solved in construction, reducing costs and foundation pit depth.
Patent Information
- Application Number
- CN202422354133.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing rotary flat hinges have problems such as poor overturn resistance, difficult unbalanced torque control, many hidden dangers, long installation cycle, large foundation pit depth and high cost in the rotary construction.
The upper bearing, rotary flat hinge, lower bearing, support and optimized slide structure are adopted, combined with U-shaped installation holes, anchor bolts, gaskets, force measurement and height adjustment mechanisms and slide plates to achieve rapid installation and real-time monitoring, reducing foundation pit depth and construction cycle.
It shortens the installation cycle, reduces the overall cost, reduces the depth of foundation pit excavation, has real-time monitoring functions and emergency management capabilities, and solves the problem of inconsistent heights between the rotary bridge deck and the docking bridge deck.
Smart Images

Figure CN223134989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bridge rotating device, in particular to a planar rotating device capable of realizing rapid installation. Background Technique
[0002] The rotating ball hinge is the core of the rotating system in rotating construction. The current rotating technology usually adopts an upper and lower spherical rotating structure, which has problems such as poor anti-overturning ability and difficulty in controlling the unbalanced moment. The rotating flat hinge has an upper and lower planar structure, which can completely avoid this problem. However, the rotating flat hinge bears the complete vertical bearing capacity during the rotation process. If there is no force measurement function, it is impossible to know the force condition of the rotating flat hinge and the balance condition of the bridge during the rotation process, which poses a construction hazard. In addition, after the rotating flat hinge is installed, it is necessary to continue pouring the pier body and the rotating bridge body, and this process takes up to half a year or even more than a year; if there is a settlement problem of poor compaction in the foundation pit during the process, it is necessary to use a jack to jack up the entire rotating bridge after the rotation is completed and pad the support structure to adjust the rotating bridge deck to be at the same horizontal height as the docking bridge deck. This operation process is very complicated and there are safety hazards. Moreover, the currently used slideways generally require very deep foundation pits to be poured with concrete in two times for installation, which is laborious and time-consuming. Content of the Utility Model
[0003] Aiming at the above problems existing in the existing rotating flat hinge in rotating construction, the purpose of the utility model is to provide a planar rotating device capable of realizing rapid installation.
[0004] The purpose of the utility model is realized by the following technical solutions:
[0005] The utility model includes an upper bearing platform, a rotating body flat hinge, a lower bearing platform, a supporting leg and a slideway. The upper seat plate of the rotating body flat hinge is connected to the upper bearing platform, and the lower seat plate of the rotating body flat hinge is connected to the lower bearing platform. A plurality of supporting legs are arranged circumferentially between the upper bearing platform and the lower bearing platform. Each of the supporting legs is located outside the rotating body flat hinge. The upper end of each supporting leg is fixedly connected to the upper bearing platform, and the lower end of each supporting leg is slidably connected to a slideway installed on the lower bearing platform. A plurality of U-shaped mounting holes are formed in the outer edge of the upper seat plate along the circumferential direction. Each U-shaped mounting hole is connected to the upper bearing platform through an anchor bolt and an anchor nut. A gasket is sleeved on the anchor bolt between the anchor nut and the upper seat plate. A plurality of U-shaped mounting holes are formed in the outer edge of the lower seat plate along the circumferential direction. Each U-shaped mounting hole is connected to the lower bearing platform through an anchor bolt and an anchor nut. A gasket is sleeved on the anchor bolt between the anchor nut and the lower seat plate. A slideway plate is arranged on the upper surface of the lower bearing platform outside the rotating body flat hinge. A plurality of slideway groups are connected to the lower surface of the slideway plate along the circumferential direction. Each slideway group has two inner and outer slideways. A pre-embedded hole position is formed on the upper surface of the lower bearing platform corresponding to each slideway. Each slideway includes a height adjustment bolt and a bolt sleeve. The bolt sleeve is fixed in the corresponding pre-embedded hole position. The lower end of the height adjustment bolt is threadedly connected to the bolt sleeve, and the upper end of the height adjustment bolt is fixedly connected to the slideway plate. The height of the slideway plate is adjusted by screwing the height adjustment bolt. The lower end of each supporting leg is slidably connected to the upper surface of the slideway plate.
[0006] Wherein: the slideway plate is an annular plate, and a stainless steel plate for slidably connecting with the supporting leg is arranged on the upper surface; a vibrating hole and an adjustment bolt hole for the height adjustment bolt to pass through are respectively formed on the slideway plate.
[0007] The rotating body flat hinge includes an upper seat plate, a sliding plate, a bearing plate, a rubber plate and a lower seat plate. The middle of the lower seat plate is recessed downward along the height direction. The middle part of the lower surface of the upper seat plate extends downward to form a protrusion. The protrusion is inserted into the recess of the lower seat plate. A sliding plate, a bearing plate and a rubber plate are sequentially arranged from top to bottom between the lower surface of the protrusion and the bottom surface of the recess.
[0008] The rotating body flat hinge includes an upper seat plate, a sliding plate, an upper lining plate, a lower lining plate, a rubber plate and a lower seat plate. The middle of the lower seat plate is recessed downward along the height direction. A rubber plate, a lower lining plate and an upper lining plate are sequentially accommodated in the recess from bottom to top. The lower surface of the upper seat plate is provided with a downward protruding annular protrusion. The axial section of the upper lining plate is "T" shaped. The horizontal side of the "T" shape is located inside the annular protrusion, and the vertical side of the "T" shape is inserted into the recess of the lower seat plate. A sliding plate is respectively arranged between the lower surface of the protrusion and the upper surface of the upper lining plate and between the lower surface of the upper lining plate and the upper surface of the lower lining plate.
[0009] A force-measuring height-adjusting mechanism is provided on the lower seat plate. The force-measuring height-adjusting mechanism includes a pressure sensor, an oil circuit, a pressure strain gauge, an airbag, a height-adjusting injection pipeline, and a plug. A groove is provided on the bottom surface of the lower seat plate along the thickness direction. The pressure strain gauge of the pressure sensor is accommodated in the groove. An airbag is provided in the lower seat plate above the groove. The oil circuit and the height-adjusting injection pipeline are respectively opened on the lower seat plate. One end of the oil circuit is communicated with the bottom of the groove. A monitoring medium is injected and discharged through the oil circuit to form a monitoring medium film between the pressure strain gauge and the bottom of the groove. The other end of the oil is installed with a pressure sensor after injecting the monitoring medium. One end of the height-adjusting injection pipeline is communicated with the inside of the airbag and is located outside the monitoring medium film. A plug is provided at the other end of the height-adjusting injection pipeline. A height-adjusting medium is injected into the airbag through the height-adjusting injection pipeline, thereby realizing the height adjustment of the rotating body flat hinge.
[0010] The rotating body flat hinge includes an upper seat plate, a sliding plate, a bearing plate, a rubber plate, a lower seat plate, and an anchor bolt. The middle of the lower seat plate is recessed downward along the height direction. The lower end of the upper seat plate is accommodated in the recess. A sliding plate, a bearing plate, and a rubber plate are successively provided between the lower surface of the upper seat plate and the bottom surface of the recess from top to bottom. The airbag is located between the rubber plate and the bottom surface of the recess and presses on the pressure strain gauge. The upper end of the upper seat plate is fixedly connected to the upper bearing platform through an anchor bolt, and the lower end of the lower seat plate is fixedly connected to the lower bearing platform through an anchor bolt.
[0011] The middle part of the lower surface of the upper seat plate extends downward to form a protrusion, and the protrusion is inserted into the recess of the lower seat plate.
[0012] The rotating body flat hinge includes an upper seat plate, a sliding plate, an upper lining plate, a lower lining plate, a rubber plate, a lower seat plate, and an anchor bolt. The middle of the lower seat plate is recessed downward along the height direction. An airbag, a rubber plate, a lower lining plate, and an upper lining plate are successively accommodated in the recess from bottom to top. The upper surface of the upper seat plate is fixedly connected to the upper bearing platform through an anchor bolt. Sliding plates are respectively provided between the lower surface of the upper seat plate and the upper surface of the upper lining plate and between the lower surface of the upper lining plate and the upper surface of the lower lining plate. The airbag is located between the rubber plate and the bottom surface of the recess and presses on the pressure strain gauge. The lower end of the lower seat plate is fixedly connected to the lower bearing platform through an anchor bolt.
[0013] The lower surface of the upper seat plate is provided with a downward protruding annular protrusion. The axial cross-section of the upper lining plate is "T"-shaped. The horizontal side of the "T" shape is located inside the annular protrusion, and the vertical side of the "T" shape is inserted into the recess of the lower seat plate.
[0014] A sealing ring for sealing is provided on the outer edge of the upper surface and / or the lower surface of the rubber plate.
[0015] The advantages and positive effects of the present utility model are:
[0016] 1. Compared with the existing swivel device, the utility model greatly shortens the installation period, and since there is no need to cast the embedded positioning angle steel in advance and cast the second time, the excavation depth of the foundation pit can be reduced, which further shortens the overall period of the project and reduces the overall cost.
[0017] 2. The upper seat plate and the lower seat plate of the utility model are both provided with U-shaped mounting holes, which are convenient for installation with anchor bolts; gaskets are also sleeved on the anchor bolts to prevent the anchor bolts from moving, which facilitates installation while avoiding the hidden danger of unstable installation.
[0018] 3. The utility model has a force measurement function, which can monitor the force condition of the swivel hinge during the swivel process in real time, and perform fault warning and emergency management through real-time monitoring.
[0019] 4. The utility model has a height adjustment function, which can solve the problem of inconsistent heights between the rotating bridge deck and the butt bridge deck caused by pier settlement. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural cross-sectional view of the first embodiment of the utility model;
[0021] Figure 2 This is a structural cross-sectional view of the second embodiment of the utility model;
[0022] Figure 3 This is a structural cross-sectional view of Embodiment 3 of the present utility model;
[0023] Figure 4 This is a structural cross-sectional view of the fourth embodiment of the utility model;
[0024] Figure 5 It is a top view of the structure of the upper (lower) seat plate in Embodiments 1 to 4 of the present utility model;
[0025] Figure 6 It is a partial enlarged view of the installation of any U-shaped mounting hole on the upper (lower) seat plate and the anchor bolt, anchor nut and gasket in the first to fourth embodiments of the utility model;
[0026] Figure 7 It is a structural schematic diagram of the force measuring height adjustment mechanism in the second and fourth embodiments of the present utility model;
[0027] Figure 8 This is a top view of the structure of the slideway of the utility model;
[0028] Figure 9 for Figure 8 A-A section view in FIG.
[0029] Figure 10 for Figure 8 The B-B section view in FIG.
[0030] Figure 11 is Figure 9 a partial enlarged view at position C in
[0031] Figure 12 is Figure 9 a partial enlarged view at position D in
[0032] Figure 13 a structural schematic diagram of an existing slewing device;
[0033] Wherein: 1 is an upper seat plate, 2 is a sliding plate, 3 is a bearing plate, 4 is a rubber plate, 5 is a lower seat plate, 6 is an anchor bolt, 7 is an upper bearing platform, 8 is a lower bearing platform, 9 is a support leg, 10 is a slideway, 11 is an upper lining plate, 12 is a sealing ring, 13 is a lower lining plate, 14 is a pressure sensor, 15 is an oil circuit, 16 is a pressure strain gauge, 17 is an airbag, 18 is a height adjustment injection pipeline, 19 is a plug screw, 20 is a height adjustment bolt, 21 is a vibration hole, 22 is a slideway plate, 23 is a stainless steel plate, 24 is a bolt sleeve, 25 is a pre-embedded hole position, 26 is a positioning angle steel, 27 is an adjustment bolt hole, 28 is a U-shaped mounting hole, 29 is a gasket, 30 is an anchor nut. Specific embodiments
[0034] The present invention will be further described in detail below with reference to the accompanying drawings.
[0035] Embodiment 1
[0036] As Figure 1 , Figure 5 and Figure 6As shown, the planar swivel device of this embodiment that can be quickly installed includes an upper support platform 7, a swivel flat hinge, a lower support platform 8, a support leg 9 and a slideway 10, wherein the swivel flat hinge includes an upper seat plate 1, a slide plate 2, a pressure plate 3, a rubber plate 4, a lower seat plate 5 and an anchor bolt 6, a plurality of U-shaped mounting holes 28 are opened along the circumferential direction on the outer edge of the upper seat plate 1, each U-shaped mounting hole 28 is connected to the upper support platform 7 through an anchor bolt 6 and an anchor nut 30, and a gasket 29 is sleeved on the anchor bolt 6 between the anchor nut 30 and the upper seat plate 1; a plurality of U-shaped mounting holes 28 are opened along the circumferential direction on the outer edge of the lower seat plate 5, each U-shaped mounting hole 28 is connected to the lower support platform 8 through an anchor bolt 6 and an anchor nut 30, and a gasket 29 is sleeved on the anchor bolt 6 between the anchor nut 30 and the lower seat plate 5. The middle of the lower seat plate 5 is concave downward in the height direction, and the middle part of the lower surface of the upper seat plate 1 extends downward to form a protrusion, which is inserted into the concave of the lower seat plate 5. A slide plate 2, a pressure plate 3 and a rubber plate 4 are arranged in sequence from top to bottom between the lower surface of the protrusion and the bottom surface of the concave. A sealing ring 12 for sealing is arranged on the outer edge of the upper surface and / or the lower surface of the rubber plate 4 (in this embodiment, a sealing ring 12 is arranged on the outer edge of the upper surface of the rubber plate 4); a plurality of legs 9 are arranged along the circumferential direction between the upper support platform 7 and the lower support platform 8, and each leg 9 is located at the periphery of the swivel flat hinge, and the upper end of each leg 9 is fixedly connected to the upper support platform 7, and the lower end of each leg 9 is slidably connected to the slideway 10 installed on the lower support platform 8. The swivel flat hinge of this embodiment is a single rotating surface, that is, a slide plate 2 is arranged between the lower surface of the upper seat plate 1 and the upper surface of the pressure plate 3.
[0037] like Figure 1 and Figures 8 - 12 As shown, in this embodiment, the upper surface of the lower support 8 of the outer periphery of the swivel flat hinge is provided with a slide plate 22, which is an annular plate, and the upper surface is provided with a stainless steel plate 23 for sliding connection with the support leg 9; the slide plate 22 is respectively provided with a vibrating hole 21 and an adjustment bolt hole 27 for the height adjustment bolt 20 to pass through. The lower surface of the slide plate 22 is connected with a plurality of slide groups along the circumferential direction, each slide group has two inner and outer slides 10, and the upper surface of the lower support 8 is provided with a pre-embedded hole 25 corresponding to the position of each of the slides 10, each slide 10 includes a height adjustment bolt 20 and a bolt sleeve 24, the bolt sleeve 24 is fixed in the corresponding pre-embedded hole 25, the lower end of the height adjustment bolt 20 is threadedly connected with the bolt sleeve 24, the upper end of the height adjustment bolt 20 is fixedly connected with the slide plate 22, and the height of the slide plate 22 is adjusted by screwing the height adjustment bolt 20; the lower end of each support leg 9 is slidably connected with the upper surface of the slide plate 22.
[0038] Embodiment 2
[0039] like Figure 2 , Figure 7As shown, the difference between this embodiment and the first embodiment is that a force-measuring height-adjusting mechanism is provided on the lower seat plate 5 of this embodiment. The force-measuring height-adjusting mechanism includes a pressure sensor 14, an oil passage 15, a pressure strain gauge 16, an airbag 17, a height-adjusting injection pipeline 18, and a plug 19. A groove is provided on the bottom surface of the lower seat plate 5 along the thickness direction. The pressure strain gauge 16 of the pressure sensor 14 is accommodated in the groove. An airbag 17 is provided in the lower seat plate 5 above the groove. The airbag 17 is located between the rubber plate 4 and the bottom surface of the depression and presses on the pressure strain gauge 16. The oil passage 15 and the height-adjusting injection pipeline 18 are respectively opened on the lower seat plate 5. One end of the oil passage 15 communicates with the bottom of the groove. A monitoring medium is injected and discharged through the oil passage 15 to form a monitoring medium film between the pressure strain gauge 16 and the bottom of the groove. A pressure sensor 14 is installed at the other end of the oil passage 15 after the monitoring medium is injected. The oil passage 15 of this embodiment can be one or more. When there are multiple oil passages, they are evenly arranged along the circumferential direction of the lower seat plate 5. A pressure sensor 14 is installed at each oil passage 15 after the monitoring medium is injected. The monitoring medium of this embodiment is silicone oil. One end of the height-adjusting injection pipeline 18 is connected to the inside of the airbag 17 and is located outside the monitoring medium film. A plug 19 is provided at the other end of the height-adjusting injection pipeline 18. A height-adjusting medium is injected into the airbag 17 through the height-adjusting injection pipeline 18, thereby realizing the height adjustment of the rotating body flat hinge. The height-adjusting injection pipeline 18 of this embodiment can be one or more. When there are multiple height-adjusting injection pipelines, they are evenly arranged along the circumferential direction of the lower seat plate 5. The specific number of the height-adjusting injection pipelines 18 depends on the number of times of height adjustment required during the use of the rotating body flat hinge. When there are multiple height-adjusting injection pipelines 18 and oil passages 15, each height-adjusting injection pipeline 18 and oil passage 15 are arranged alternately. The height-adjusting medium of this embodiment is a single-component thermoplastic material, such as low-density polyethylene resin (HP—LDPE) produced by Shanghai Yuanye Bio-Technology Co., Ltd., with a density of 0.918 g / cm³ and a melting point of 105-115 °C, being solid at room temperature and liquid after heating; or it is an AB-component high-molecular prepolymer material, such as HC—5261AB produced by Shanghai Hecheng High-Molecular Technology Co., Ltd. Before filling, the AB components are respectively liquids, and after filling, the AB components are mixed and can be cured into a solid. Whether the height-adjusting medium is single-component or double-component, the hardness IRHD after curing is less than 60, and the bearing strength is greater than 45 MPa. The height-adjusting medium of this embodiment is an AB-component high-molecular prepolymer material, with a hardness of 1RHD 50 and a bearing strength of 60 MPa after curing.
[0040] This embodiment can monitor the force on the rotating hinge during the rotation process in real time, and conduct fault warning and emergency management through real-time monitoring. Specifically, a sealed oil cavity channel (i.e., oil circuit 15) is designed inside the lower seat plate 5, a set amount of hydraulic oil is poured into the oil circuit 15, a pressure sensor 14 is installed at the external port of the oil circuit 15, and the pressure received by the rotating hinge is transmitted to the pressure sensor 14 through the monitoring medium film to achieve the force monitoring function. Since the hydraulic oil in the oil circuit 15 is of a fixed quantity, the bearing capacity received by the rotating hinge can be accurately reflected on the pressure sensor 14.
[0041] The height adjustment function of this embodiment can solve the problem of the same height between the rotating bridge deck and the docking bridge deck caused by pier settlement. Specifically, a height adjustment material perfusion channel (i.e., height adjustment injection pipeline 18) is designed inside the lower seat plate 5. One end of this height adjustment material perfusion channel is connected to the airbag 17 placed in the inner cavity of the lower seat plate 5, and the other end is sealed with a plug 19. When height adjustment operation is required, the plug 19 is removed, and a height adjustment medium is poured into the airbag 17 using a high-pressure pump. The airbag 17 has very high toughness and ductility, and as the height adjustment medium is filled, the airbag 17 is expanded to fill the entire bottom of the inner cavity of the lower seat plate 5, realizing the height adjustment of the rotating hinge.
[0042] The rest is the same as in Embodiment 1.
[0043] Embodiment 3
[0044] As Figure 3 shown, the difference between this embodiment and Embodiment 1 is that the rotating hinge in this embodiment has a double rotating surface. The structure of the double rotating surface can further reduce the hidden danger of the failure of the rotation with a single rotating surface. The selection between the double rotating surface structure in this embodiment and the single rotating surface structure in Embodiment 1 can be designed according to the tonnage of the rotating bridge and the actual working conditions.
[0045] The rotating flat hinge of this embodiment includes an upper seat plate 1, a sliding plate 2, an upper liner 11, a lower liner 13, a rubber plate 4, a lower seat plate 5 and an anchor bolt 6. A plurality of U-shaped mounting holes 28 are formed in the outer edge of the upper seat plate 1 along the circumferential direction. Each U-shaped mounting hole 28 is connected to the upper bearing platform 7 through an anchor bolt 6 and an anchor nut 30. A gasket 29 is sleeved on the anchor bolt 6 between the anchor nut 30 and the upper seat plate 1. A plurality of U-shaped mounting holes 28 are formed in the outer edge of the lower seat plate 5 along the circumferential direction. Each U-shaped mounting hole 28 is connected to the lower bearing platform 8 through an anchor bolt 6 and an anchor nut 30. A gasket 29 is sleeved on the anchor bolt 6 between the anchor nut 30 and the lower seat plate 5. The middle of the lower seat plate 5 is recessed downward along the height direction. The lower surface of the upper seat plate 1 is provided with a downward protruding annular protrusion. The axial section of the upper liner 11 is in a "T" shape. The horizontal side of the "T" shape is located inside the annular protrusion, and the vertical side of the "T" shape is inserted into the recess of the lower seat plate 5. The rubber plate 4, the lower liner 13 and the upper liner 11 are sequentially accommodated in the recess of the lower seat plate 5 from bottom to top. The upper surface of the upper seat plate 1 is fixedly connected to the upper bearing platform 7 through an anchor bolt 6. Sliding plates 2 are respectively provided between the lower surface of the upper seat plate 1 and the upper surface of the upper liner 11 and between the lower surface of the upper liner 11 and the upper surface of the lower liner 13. The upper surface of the upper liner 11 and the upper surface of the lower liner 13 are both provided with sliding plate grooves, and the lower part of the sliding plate 2 is accommodated in the sliding plate grooves. The rest are the same as those in Embodiment 1.
[0046] Embodiment 4
[0047] As Figure 4 shown, the difference between this embodiment and Embodiment 3 is that a force-measuring height-adjusting mechanism is provided on the lower seat plate 5 of this embodiment, and the force-measuring height-adjusting mechanism is the same as that in Embodiment 2.
[0048] The installation method of the present utility model includes the following steps:
[0049] Step A: Pour the concrete of the lower bearing platform 8 to the design elevation;
[0050] Step B: Install the lower seat plate 5 in the rotating flat hinge on the lower bearing platform 8, and connect the upper seat plate 1 in the rotating flat hinge to the upper bearing platform 7 with braces 9 that have been poured.
[0051] Step C: Reserve embedded hole positions 25 on the upper surface of the concrete of the lower bearing platform 8. The size diameter of the embedded hole positions 25 meets the process requirements, and the deviation of the center and diagonal positions of the embedded hole positions 25 shall not be greater than the design requirements;
[0052] Step D: Install the bolt sleeve 24 and the height adjustment bolt 20 on the slideway plate 22 (that is, the height adjustment bolt 20 passes through the adjustment bolt hole 27 and is then threadedly connected to the nut), and perform a trial installation to confirm that the embedded hole position 25 is accurate.
[0053] Step E: Place the slide plate 22 connected to the height adjustment bolt 20 and the bolt sleeve 24 into the embedded hole position 25, and then pour glue into the embedded hole position 25 to fix the bolt sleeve 24.
[0054] Step F: After installation, adjust the height of the slide surface on the upper surface of the slide plate 22 through the height adjustment bolt 20 to make the slide surface reach the designed height and meet the deviation requirements.
[0055] For the rotating body flat hinge of Embodiment 1, the installation method is as follows:
[0056] Install the rubber plate 4 in the bottom groove of the lower seat plate 5, and lay the sealing ring 12 in the sunken part at the outer edge of the upper surface of the rubber plate 4;
[0057] Install the bearing plate 3 on the rubber plate 4;
[0058] Install the slide plate 2 on the bearing plate 3;
[0059] Finally, connect the upper seat plate 1 and the lower seat plate 5.
[0060] For the rotating body flat hinge of Embodiment 2, the installation method is as follows:
[0061] Install the pressure sensor 14 and the plug 19 on both sides of the axial section of the lower seat plate 5 respectively;
[0062] Install the pressure strain gauge 16 in the bottom groove of the lower seat plate 5, and then install the airbag 17 on the pressure strain gauge 16;
[0063] Then install the rubber plate 4 on the airbag 17, and lay the sealing ring 12 in the sunken part at the outer edge of the upper surface of the rubber plate 4;
[0064] Install the bearing plate 3 on the rubber plate 4;
[0065] Install the slide plate 2 on the bearing plate 3;
[0066] Finally, connect the upper seat plate 1 and the lower seat plate 5.
[0067] For the rotating body flat hinge of Embodiment 3, the installation method is as follows:
[0068] Install the rubber plate 4 in the bottom groove of the lower seat plate 5, and lay the sealing ring 12 in the sunken part at the outer edge of the upper surface of the rubber plate 4;
[0069] Install the lower lining plate 13 on the rubber plate 4;
[0070] Install the slide plate 2 at the lower layer on the upper surface of the lower lining plate 13;
[0071] Install the upper lining plate 11 on the upper surface of the slide plate 2 at the lower layer;
[0072] Mount the upper-layer slide plate 2 on the upper surface of the upper liner plate 11;
[0073] Finally, connect the upper seat plate 1 and the lower seat plate 5.
[0074] For the rotating body flat hinge of the fourth embodiment, the installation method is as follows:
[0075] Install the pressure sensor 14 and the plug screw 19 on both sides of the axial section of the lower seat plate 5 respectively;
[0076] Install the pressure strain gauge 16 in the bottom groove of the lower seat plate 5, and then install the air bag 17 on the pressure strain gauge 16;
[0077] Then install the rubber plate 4 on the air bag 17, and lay the sealing ring 12 at the sunken part of the outer edge of the upper surface of the rubber plate 4;
[0078] Install the lower liner plate 13 on the rubber plate 4;
[0079] Install the lower-layer slide plate 2 on the upper surface of the lower liner plate 13;
[0080] Install the upper liner plate 11 on the upper surface of the lower-layer slide plate 2;
[0081] Install the upper-layer slide plate 2 on the upper surface of the upper liner plate 11;
[0082] Finally, connect the upper seat plate 1 and the lower seat plate 5.
[0083] As Figure 13 shown, the slideway 10 before optimization is composed of a slideway skeleton and a slideway plate. The installation of this kind of slideway requires pouring concrete in the foundation pit twice for installation. The main reasons are two aspects: one is that the slideway skeleton is welded by multiple angle steel profiles, and it is impossible to ensure the flatness of the overall bottom surface, and direct installation cannot ensure the flatness of the slideway; the other is that if the slideway is directly placed in the foundation pit for concrete pouring and fixing, there will be problems of displacement and misalignment caused by uneven force during the pouring process. Therefore, the installation of this kind of slideway requires additional positioning angle steel 26 for pre-positioning, and then the installation operation is completed by pouring again. The specific steps are as follows: during the first pouring, the positioning angle steel 26 needs to be embedded in the concrete. After the concrete dries, place the slideway on the top surface of the concrete poured for the first time, and weld and fix the slideway skeleton and the embedded positioning angle steel 26, and then complete the slideway installation by the second pouring.
[0084] The plane rotating device capable of realizing rapid installation of the present invention, its rapid installation is mainly reflected in the optimized slideway structure. The present invention optimizes the slideway in the rotating device, which can not only improve the installation speed, but also reduce the depth dimension of the foundation pit, further reducing the overall cost and construction period of the project.
[0085] The specific operation of installing the lower seat plate 5 in the swivel flat hinge on the lower bearing platform 8 in step B is as follows:
[0086] Step B1: When pouring the lower bearing platform 8, a bearing pad stone is poured at the same time, and the bearing pad stone is higher than the upper surface of the lower bearing platform 8; anchor bolt reserved holes on the lower seat plate 5 are reserved on the upper surface of the concrete of the lower bearing platform 8;
[0087] Step B2: Adjust the height difference at the four corners of the bearing pad stone to the process requirements. The height of the bearing pad stone should be lower than the design height, and the concrete strength grade of the poured bearing pad stone is not lower than C50;
[0088] Step B3: Install the anchor bolts 6 and sleeves on the lower seat plate 5 on the site on the lower bearing platform 8, and try to install them when there is no epoxy resin mortar to confirm that the position of the reserved hole is correct;
[0089] Step B4: Chip the surface of the bearing pad stone at the position where the bearing is to be placed, remove the sundries and accumulated water in the reserved hole, and wet the surface of the bearing pad stone with water;
[0090] Step B5: Wedge the lower seat plate 5 at the four corners with wedges, place and level the lower seat plate 5, adjust the lower surface of the lower seat plate 5 to the design elevation, leave a gap between the lower surface of the lower seat plate 5 and the bearing pad stone, and install the formwork for grouting;
[0091] Step B6: Mix the components according to the calculated dosage of the epoxy resin mortar and stir well. Pile up all the stirred epoxy resin mortar at the center of the position where the lower seat plate 5 is to be placed. Slowly lower the lower seat plate 5 into place, and flatten the epoxy resin mortar by relying on the self-weight of the lower seat plate 5. Note that the epoxy resin mortar cannot enter the reserved hole of the sleeve. Check that the height difference at the four corners of the upper surface of the lower seat plate 5 does not exceed the design requirements before the epoxy resin mortar solidifies;
[0092] Step B7: Mix the components according to the calculated dosage of the non-shrinkage high-strength grouting material and stir well. Fill the reserved hole with the grouting material by means of gravity grouting and tamp it until it is observed from the edge gap of the lower seat plate 5 that the grouting material is completely filled.
[0093] It should be noted that before grouting, the required volume of grout should be preliminarily calculated, and the actual amount of grout used for perfusion should not have a large error from the calculated value. Intermediate lack of grout should be prevented, and the compressive strength requirement of epoxy resin mortar should not be less than C50. After the grout under the lower seat plate 5 solidifies, remove the formwork and the four corner wedges, check for any grout leakage, and if necessary, replenish the grout at the leakage point and fill the voids left after the wedges are removed with epoxy resin mortar. Tighten the anchor bolts 6 on the lower seat plate 5; before the construction of the upper bearing platform 7 of the rotating hinge, protective measures should be taken at the gap between the upper seat plate 1 and the lower seat plate 5 to prevent foreign objects from entering the rotating hinge before the bridge rotates and to protect the sliding surface of the rotating hinge; the protective measures can be to fix a dust-proof cover around the upper seat plate 1 to cover the gap between the upper seat plate 1 and the lower seat plate 5, or to seal the gap between the upper seat plate 1 and the lower seat plate 5 by winding tape. After the upper bearing platform is grouted, before the rotating hinge rotates, timely remove the anchor bolts 6 connecting the upper seat plate 1 and the lower seat plate 5 to complete the installation.
Claims
1. A planar rotation device capable of realizing rapid installation, comprising an upper bearing platform (7), a rotation hinge, a lower bearing platform (8), supporting feet (9) and sliding tracks (10). The upper seat plate (1) of the rotation hinge is connected to the upper bearing platform (7), the lower seat plate (5) of the rotation hinge is connected to the lower bearing platform (8), a plurality of supporting feet (9) are arranged circumferentially between the upper bearing platform (7) and the lower bearing platform (8), each of the supporting feet (9) is located outside the rotation hinge, the upper end of each supporting foot (9) is fixedly connected to the upper bearing platform (7), and the lower end of each supporting foot (9) is slidably connected to the sliding track (10) installed on the lower bearing platform (8); characterized in that: A plurality of U-shaped mounting holes (28) are formed in the outer edge of the upper seat plate (1) along the circumferential direction. Each U-shaped mounting hole (28) is connected to the upper bearing platform (7) through an anchor bolt (6) and an anchor nut (30). A gasket (29) is sleeved on the anchor bolt (6) between the anchor nut (30) and the upper seat plate (1); A plurality of U-shaped mounting holes (28) are formed in the outer edge of the lower seat plate (5) along the circumferential direction. Each U-shaped mounting hole (28) is connected to the lower bearing platform (8) through an anchor bolt (6) and an anchor nut (30). A gasket (29) is sleeved on the anchor bolt (6) between the anchor nut (30) and the lower seat plate (5); A slideway plate (22) is arranged on the upper surface of the lower bearing platform (8) on the periphery of the rotating body flat hinge. A plurality of slideway groups are connected to the lower surface of the slideway plate (22) along the circumferential direction. Each slideway group has two inner and outer slideways (10). Embedded hole positions (25) are formed in the upper surface of the lower bearing platform (8) corresponding to the positions of each slideway (10). Each slideway (10) includes a height adjustment bolt (20) and a bolt sleeve (24). The bolt sleeve (24) is fixed in the corresponding embedded hole position (25). The lower end of the height adjustment bolt (20) is threadedly connected to the bolt sleeve (24). The upper end of the height adjustment bolt (20) is fixedly connected to the slideway plate (22). The height of the slideway plate (22) is adjusted by screwing the height adjustment bolt (20); The lower end of each support leg (9) is slidably connected to the upper surface of the slideway plate (22).
2. The planar rotating device capable of rapid installation according to claim 1, wherein: The slideway plate (22) is an annular plate, and a stainless steel plate (23) for slidably connecting with the support leg (9) is arranged on the upper surface; The slideway plate (22) is respectively provided with vibration holes (21) and adjustment bolt holes (27) for the height adjustment bolt (20) to pass through.
3. The planar rotating device capable of rapid installation according to claim 1, characterized in that: The rotating body flat hinge includes an upper seat plate (1), a sliding plate (2), a bearing plate (3), a rubber plate (4) and a lower seat plate (5). The middle of the lower seat plate (5) is recessed downward along the height direction. The middle part of the lower surface of the upper seat plate (1) extends downward to form a protrusion. The protrusion is inserted into the recess of the lower seat plate (5). A sliding plate (2), a bearing plate (3) and a rubber plate (4) are sequentially arranged from top to bottom between the lower surface of the protrusion and the bottom surface of the recess.
4. The planar slewing device capable of rapid installation according to claim 1, characterized in that: The swivel flat hinge includes an upper seat plate (1), a sliding plate (2), an upper lining plate (11), a lower lining plate (13), a rubber plate (4) and a lower seat plate (5). The middle of the lower seat plate (5) is recessed downward in the height direction. The rubber plate (4), the lower lining plate (13) and the upper lining plate (11) are sequentially accommodated in the recess from bottom to top. The lower surface of the upper seat plate (1) is provided with a downward protruding annular protrusion. The axial section of the upper lining plate (11) is in a "T" shape. The horizontal side of the "T" shape is located inside the annular protrusion, and the vertical side of the "T" shape is inserted into the recess of the lower seat plate (5). Sliding plates (2) are respectively provided between the lower surface of the protrusion and the upper surface of the upper lining plate (11) and between the lower surface of the upper lining plate (11) and the upper surface of the lower lining plate (13).
5. The planar rotating device capable of rapid installation according to claim 1, characterized in that: A force-measuring height-adjusting mechanism is provided on the lower seat plate (5). The force-measuring height-adjusting mechanism includes a pressure sensor (14), an oil circuit (15), a pressure strain gauge (16), an airbag (17), a height-adjusting injection pipeline (18) and a plug (19). A groove is provided on the bottom surface of the lower seat plate (5) along the thickness direction. The pressure strain gauge (16) of the pressure sensor (14) is accommodated in the groove. An airbag (17) is provided in the lower seat plate (5) above the groove. The oil circuit (15) and the height-adjusting injection pipeline (18) are respectively provided on the lower seat plate (5). One end of the oil circuit (15) is communicated with the bottom of the groove. Monitoring medium is injected and discharged through the oil circuit (15) to form a monitoring medium film between the pressure strain gauge (16) and the bottom of the groove. A pressure sensor (14) is installed at the other end of the oil circuit (15) after the monitoring medium is injected; One end of the height-adjusting injection pipeline (18) is communicated with the inside of the airbag (17) and is located outside the monitoring medium film. A plug (19) is provided at the other end of the height-adjusting injection pipeline (18). Height-adjusting medium is injected into the airbag (17) through the height-adjusting injection pipeline (18), thereby realizing the height adjustment of the swivel flat hinge.
6. The planar rotation device capable of rapid installation according to claim 5, wherein: The swivel flat hinge includes an upper seat plate (1), a sliding plate (2), a bearing plate (3), a rubber plate (4), a lower seat plate (5) and an anchor bolt (6). The middle of the lower seat plate (5) is recessed downward in the height direction. The lower end of the upper seat plate (1) is accommodated in the recess. A sliding plate (2), a bearing plate (3) and a rubber plate (4) are sequentially provided between the lower surface of the upper seat plate (1) and the bottom surface of the recess from top to bottom. The airbag (17) is located between the rubber plate (4) and the bottom surface of the recess and presses on the pressure strain gauge (16); The upper end of the upper seat plate (1) is fixedly connected to the upper bearing platform (7) through an anchor bolt (6), and the lower end of the lower seat plate (5) is fixedly connected to the lower bearing platform (8) through an anchor bolt (6).
7. The planar slewing device capable of rapid installation according to claim 6, wherein: The middle part of the lower surface of the upper seat plate (1) extends downward to form a protrusion, and the protrusion is inserted into the recess of the lower seat plate (5).
8. The planar slewing device capable of rapid installation according to claim 5, wherein: The swivel flat hinge includes an upper seat plate (1), a sliding plate (2), an upper lining plate (11), a lower lining plate (13), a rubber plate (4), a lower seat plate (5) and anchor bolts (6). The middle of the lower seat plate (5) is recessed downward along the height direction. An airbag (17), a rubber plate (4), a lower lining plate (13) and an upper lining plate (11) are sequentially accommodated in the recess from bottom to top. The upper surface of the upper seat plate (1) is fixedly connected to the upper bearing platform (7) through the anchor bolts (6). Sliding plates (2) are respectively arranged between the lower surface of the upper seat plate (1) and the upper surface of the upper lining plate (11) and between the lower surface of the upper lining plate (11) and the upper surface of the lower lining plate (13). The airbag (17) is located between the rubber plate (4) and the bottom surface of the recess and presses on the pressure strain gauge (16). The lower end of the lower seat plate (5) is fixedly connected to the lower bearing platform (8) through the anchor bolts (6).
9. The planar rotating device capable of rapid installation according to claim 8, wherein: The lower surface of the upper seat plate (1) is provided with a downward protruding annular protrusion. The axial section of the upper lining plate (11) is "T"-shaped. The horizontal side of the "T" shape is located inside the annular protrusion, and the vertical side of the "T" shape is inserted into the recess of the lower seat plate (5).
10. The planar slewing device capable of rapid installation according to claim 3, 4, 6 or 8, characterized in that: A sealing ring (12) for sealing is provided at the outer edge of the upper surface and / or the lower surface of the rubber plate (4).