Truss laminated slab free of rib emergence

By designing a detachable fitted mounting plate and movable steel bar structure, the problem of difficult reinforcement during the welding of laminated plates is solved, and a single-person rapid installation and welding is achieved, improving construction efficiency and cost-effectiveness.

CN223135447UActive Publication Date: 2025-07-22JIAXING VOCATIONAL TECHN COLLEGE
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Patent Information

Application Number
CN202422429950.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, the welding process of the laminated plate requires continuous support for steel bars, which makes it impossible for a single person to complete the welding quickly and efficiently, reducing production efficiency.

Method used

The design of removable matching mounting plates and movable matching reinforcement bars, limiting reinforcement bars and bending connecting reinforcement bars is adopted. Through the coordination of connecting slots and positioning insert plates, convenient installation and welding can be achieved, and the overall splicing and welding can be completed by a single person.

Benefits of technology

The welding convenience and production efficiency of laminated plates are improved, and the overall installation and pouring can be completed by a single person, improving construction efficiency and cost-effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rib-out-free truss laminated slab which comprises a pouring bottom plate, a reinforcing plate is embedded and poured at the top end of the pouring bottom plate, a matched installation plate is inserted in the upper portion of the reinforcing plate, and a plurality of sets of supporting frames are installed in the middle of the upper surface of the matched installation plate in a welded mode. A plurality of groups of positioning seats are symmetrically mounted on two sides of the matched mounting plate in a clamping manner; and a set of limiting steel bars are inserted into the top end of the supporting frame, a plurality of sets of arc-shaped cover plates are placed on the upper portions of the limiting steel bars at equal intervals, and two sets of bent connecting steel bars are symmetrically welded to the two sides of each set of arc-shaped cover plates. The connecting inserting grooves formed in the upper surface of the reinforcing plate are used in cooperation with the positioning inserting plates at the bottom of the matched mounting plate, so that the matched mounting plate can be conveniently connected to the upper portion of the reinforcing plate in an inserted mode, the using positions of all sets of bent connecting steel bars can be replaced more conveniently, and the matched steel bars and the limiting steel bars are movably inserted.
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Description

Technical Field

[0001] The utility model relates to the field of architectural design and construction, and particularly relates to a truss composite slab without protruding steel bars. Background Technique

[0002] A composite floor slab is an assembled monolithic floor slab formed by laminating a precast slab and a cast-in-place reinforced concrete layer. Currently, precast composite floor slabs widely used in the domestic construction engineering field require vertical support frames to be arranged below the precast composite floor slabs during the construction process and within a certain curing time after the concrete of the cast-in-place layer above is poured, so as to ensure that the precast part and the cast-in-place composite part form a reliable whole and meet the requirements of various loads during construction.

[0003] According to the authorized announcement number CN 216446275 U, a precast concrete composite slab without support and with built-in truss bars is disclosed, which includes a precast floor slab and a steel mesh embedded in the precast floor slab. Specifically, it further includes at least two steel truss beams parallel to the longitudinal direction of the precast floor slab. The lower part of the steel truss beam is embedded in the precast floor slab and fixedly connected to the steel mesh. The two ends of the steel truss beam extend out of the precast floor slab, and cushion blocks are arranged at the bottoms of both ends. The size of the cushion blocks meets the requirement that the precast floor slab can be lapped on the beam or wall. In the utility model, the two ends of the steel truss beam extend out of the precast floor slab, and cushion blocks are arranged at the bottoms of both ends, so that the precast floor slab can be lapped on the beam or wall, realizing the non-support of the precast floor slab, shortening the project construction period, improving the construction efficiency, and saving the construction cost.

[0004] During the welding process of the above device, it is necessary to continuously support the steel bars, so that a single worker cannot quickly and efficiently weld the steel bars inside the composite slab, greatly reducing the production efficiency. Therefore, a truss composite slab without protruding steel bars is needed now. Content of the Utility Model

[0005] The purpose of the utility model is to provide a truss composite slab without protruding steel bars, and by setting a detachable mating installation plate and mating steel bars, limit steel bars and bent connecting steel bars that can be conveniently installed, the convenience of welding and pouring of the composite slab is improved, so as to solve the technical problems mentioned in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a truss composite slab without protruding steel bars, including a pouring bottom plate, a reinforcing plate is embedded and poured at the top end of the pouring bottom plate, a mating installation plate is inserted above the reinforcing plate, several groups of support frames are welded and installed in the middle of the upper surface of the mating installation plate, and several groups of positioning seats are symmetrically clamped and installed on both sides of the mating installation plate;

[0007] A set of cooperating steel bars are clamped and installed on the upper part of the positioning seat on the same side. A set of limiting steel bars are inserted at the top of the support frame. A number of arc-shaped covers are placed equidistantly on the upper part of the limiting steel bars. Two groups of bent connecting steel bars are symmetrically welded and installed on both sides of each group of arc-shaped covers.

[0008] Preferably, a number of connecting slots are equidistantly opened on the upper surface of the reinforcing plate. A positioning plug is fixedly installed at the center of the bottom of the cooperating mounting plate. The positioning plug is hermetically inserted into the connecting slot.

[0009] Preferably, the cooperating mounting plate is corrugated. The bottom of the cooperating mounting plate is attached to the upper surface of the reinforcing plate. A set of limiting sleeves are respectively installed at the top of each support frame.

[0010] Preferably, each group of positioning seats are correspondingly attached to the side wall of the cooperating mounting plate. Connecting slots are opened at the positions corresponding to the cooperating mounting plate for two symmetrically arranged positioning seats. A set of arc-shaped supporting plates are fixedly installed at the top of each group of positioning seats.

[0011] Preferably, each group of cooperating steel bars are placed inside the corresponding arc-shaped supporting plate and welded. The limiting steel bars are inserted into the limiting sleeves and welded.

[0012] Preferably, the arc-shaped covers are welded to fit the outer arc surface of the limiting steel bars. The ends of each group of bent connecting steel bars are welded to fit the outer arc surface of the corresponding side cooperating steel bars.

[0013] Preferably, a casting top plate is cast on the upper part of the casting bottom plate. The casting height of the casting top plate completely covers the arc-shaped covers.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] By using the connecting slots opened on the upper surface of the reinforcing plate in cooperation with the positioning plugs at the bottom of the cooperating mounting plate, the cooperating mounting plate can be conveniently inserted above the reinforcing plate, enabling more convenient replacement of the using positions of each group of bent connecting steel bars. Moreover, since both the cooperating steel bars and the limiting steel bars are inserted movably and are limited by the device, it enables the staff to more conveniently combine the laminated plates. At the same time, the bent connecting steel bars used to connect the cooperating steel bars and the limiting steel bars are connected by the arc-shaped covers, allowing the staff to directly ensure the connection of the bent connecting steel bars to the cooperating steel bars and the limiting steel bars by placing the arc-shaped covers. This enables a single staff member to complete the installation and splicing of each component, and a single person can complete the welding and casting work of the entire device, greatly improving the convenience of casting the laminated plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the present utility model;

[0017] Figure 2Schematic diagram of the installation structure of the reinforcement plate of the present utility model;

[0018] Figure 3 Schematic diagram of the split of the overall structure of the present utility model;

[0019] Figure 4 Schematic diagram of the split of the installation structure of the present utility model in cooperation with the mounting plate;

[0020] Figure 5 Schematic diagram of the split of the installation structure of the present utility model in cooperation with the steel bars;

[0021] Figure 6 Schematic diagram of the overall structure of the positioning seat of the present utility model;

[0022] Figure 7 Schematic diagram of the installation structure of the bent connecting steel bar of the present utility model.

[0023] In the figure: 1, casting bottom plate; 2, reinforcement plate; 3, connecting slot; 4, mating mounting plate; 5, positioning plug; 6, support frame; 7, limit sleeve; 8, positioning seat; 9, connecting card slot; 10, arc-shaped support plate; 11, mating steel bar; 12, limit steel bar; 13, arc-shaped cover plate; 14, bent connecting steel bar; 15, casting top plate. Specific implementation mode

[0024] The present utility model provides: a truss composite slab without protruding steel bars, as Figures 1-7 shown, including a casting bottom plate 1, a reinforcement plate 2 is embedded and cast at the top end of the casting bottom plate 1, a mating mounting plate 4 is inserted on the upper part of the reinforcement plate 2, through the cooperation of the reinforcement plate 2 and the mating mounting plate 4, the composite slab can be spliced by a single worker, and at the same time, the overall service strength of the composite slab is improved through the reinforcement plate 2 and the mating mounting plate 4. A number of groups of support frames 6 are welded and installed in the middle of the upper surface of the mating mounting plate 4, and the use height of the limit steel bars 12 is determined by the provided support frames 6. A number of groups of positioning seats 8 are symmetrically clamped and installed on both sides of the mating mounting plate 4, and the mating steel bars 11 are limited by the provided positioning seats 8. The limit of the bent connecting steel bar 14 is completed through the cooperation of the mating steel bar 11 and the limit steel bar 12; a group of mating steel bars 11 are clamped and installed on the upper part of the same-side positioning seat 8, a group of limit steel bars 12 are inserted at the top end of the support frame 6, a number of groups of arc-shaped cover plates 13 are equidistantly placed on the upper part of the limit steel bars 12, and two groups of bent connecting steel bars 14 are symmetrically welded and installed on both sides of each group of arc-shaped cover plates 13. The provided arc-shaped cover plates 13 are used to connect the two groups of bent connecting steel bars 14, and the convenience of using the bent connecting steel bar 14 is improved through the cooperation of the arc-shaped cover plate 13 and the limit steel bar 12, and the bent connecting steel bar 14 is used to weld the mating steel bar 11 and the limit steel bar 12 to further improve the service strength of the composite slab.

[0025] Preferably, a number of groups of connecting slots 3 are equidistantly arranged on the upper surface of the reinforcing plate 2. A positioning plug 5 is fixedly installed at the center of the bottom of the mating mounting plate 4. The positioning plug 5 is hermetically inserted into the connecting slot 3. The connecting slot 3 provided on the upper surface of the reinforcing plate 2 cooperates with the positioning plug 5 at the bottom of the mating mounting plate 4, enabling the mating mounting plate 4 to be more conveniently inserted into the upper part of the reinforcing plate 2, and further quickly determining the installation and welding positions of the groups of mating steel bars 11, limiting steel bars 12 and bent connecting steel bars 14, thereby improving the convenience of the overall welding of the laminated plate.

[0026] Furthermore, the mating mounting plate 4 is corrugated. The bottom of the mating mounting plate 4 is attached to the upper surface of the reinforcing plate 2. A set of limiting sleeves 7 are respectively installed at the top of each group of support frames 6. The support frames 6 welded inside the mating mounting plate 4 can be replaced according to specific usage requirements to adjust the use height of the limiting steel bars 12, and thus change the overall pouring thickness of the laminated plate.

[0027] Even further, each group of positioning seats 8 correspondingly fit against the side wall of the mating mounting plate 4. Connecting slots 9 are provided at the positions corresponding to the mating mounting plate 4 for the two symmetric positioning seats 8. A set of arc-shaped supporting plates 10 are fixedly installed at the top of each group of positioning seats 8. The provided positioning seats 8 limit both sides of the mating mounting plate 4, further improving the use strength of the mating mounting plate 4, and enhancing the connection stability between the mating mounting plate 4 and the reinforcing plate 2 through the positioning seats 8 on both sides of the mating mounting plate 4.

[0028] It should be noted that each group of mating steel bars 11 are placed inside the corresponding arc-shaped supporting plates 10 and welded. The limiting steel bars 12 are inserted into the limiting sleeves 7 and welded. The mating steel bars 11 are placed inside the arc-shaped supporting plates 10, enabling a single worker to operate the position limitation of the mating steel bars 11 without the need for multiple workers to cooperate with each other to complete the welding of the mating steel bars 11 and the limiting steel bars 12, thereby better improving the convenience of the processing of the laminated plate.

[0029] Specifically, the arc-shaped cover plate 13 is welded to fit the outer arc surface of the limiting steel bar 12. The end of each group of bent connecting steel bars 14 is welded to fit the outer arc surface of the corresponding side mating steel bar 11. Since the arc-shaped cover plate 13 limits the bent connecting steel bars 14, workers can take multiple sets of structures at one time. By placing the arc-shaped cover plate 13, the use position of the bent connecting steel bars 14 can be determined, and the continuous limitation of the bent connecting steel bars 14 can be dispensed with, making it more convenient for workers to weld the bent connecting steel bars 14, thereby fixing the positions of the mating steel bars 11 and the limiting steel bars 12.

[0030] In addition, a pouring top plate 15 is poured on the upper part of the pouring bottom plate 1. The pouring height of the pouring top plate 15 completely covers the arc-shaped cover plate 13. The poured pouring top plate 15 covers the arc-shaped cover plate 13, protecting all the welded structures with the pouring top plate 15, thereby further improving the overall use strength of the laminated plate.

Claims

1. A truss composite slab without ribs, characterized in that: It includes a cast bottom plate, a reinforcing plate is embedded and cast at the top of the cast bottom plate, a mating mounting plate is inserted and placed above the reinforcing plate, several groups of support frames are welded and installed in the middle of the upper surface of the mating mounting plate, and several groups of positioning seats are symmetrically clamped and installed on both sides of the mating mounting plate; On the same side, a group of mating steel bars are clamped and installed on the upper part of the positioning seat, a group of limiting steel bars are inserted and placed at the top of the support frame, several groups of arc-shaped cover plates are equidistantly placed on the upper part of the limiting steel bars, and two groups of bent connecting steel bars are symmetrically welded and installed on both sides of each group of arc-shaped cover plates.

2. The prestress-free truss composite slab according to claim 1, characterized in that: Several groups of connecting slots are equidistantly opened on the upper surface of the reinforcing plate, a positioning plug plate is fixedly installed at the center of the bottom of the mating mounting plate, and the positioning plug plate is hermetically inserted into the connecting slots.

3. The prestress-free ribbed truss composite slab according to claim 2, characterized in that: The mating mounting plate is corrugated, the bottom of the mating mounting plate is attached to the upper surface of the reinforcing plate, and a group of limiting sleeves are respectively installed at the top of each group of support frames.

4. A truss composite slab without ribs according to claim 3, characterized in that: Each group of positioning seats correspondingly fits the side wall of the mating mounting plate, connecting card slots are opened at the positions corresponding to the mating mounting plate for two symmetrically arranged groups of positioning seats, and a group of arc-shaped supporting plates are fixedly installed at the top of each group of positioning seats.

5. The prestress-free ribbed truss composite slab according to claim 4, wherein: Each group of mating steel bars are placed inside the corresponding arc-shaped supporting plates and welded and installed, and the limiting steel bars are inserted into the limiting sleeves and welded and installed.

6. The truss composite slab without ribs according to claim 5, characterized in that: The arc-shaped cover plates are welded and installed in accordance with the outer arc surface of the limiting steel bars, and the ends of each group of bent connecting steel bars are welded and installed in accordance with the outer arc surface of the corresponding side mating steel bars.

7. The truss composite slab without ribs according to claim 6, characterized in that: A cast top plate is cast on the upper part of the cast bottom plate, and the casting height of the cast top plate completely covers the arc-shaped cover plates.

Citation Information

Patent Citations

  • Support-free prefabricated concrete laminated slab with built-in truss ribs

    CN216446275U