Concrete rib laminated bottom plate and laminated plate

By opening oblique line pipe grooves on the concrete ribs to form a trace pipe path, the problem of rib structure weakening caused by line pipe arrangement in the prior art is solved, and a concrete ribbed overlapping floor slab with convenient layout and efficient production is achieved, which improves bending stiffness and reduces costs.

CN223135448UActive Publication Date: 2025-07-22SHANG HAI TONG JIA JIAN ZHU KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422438690.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-22
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing concrete ribbed overlapping floor slabs are prone to weaken the rib structure when laying out the mechanical wire pipes, causing breakage, and inconvenient production, and traditional solutions are costly or troublesome.

Method used

An oblique line pipe groove is opened on the concrete rib to form a wiring pipe path to avoid weakening the rib structure, and a multi-directional line pipe arrangement is realized through oblique arrangement, and a combination of prefabricated bottom plate and cast-in-place layer is adopted.

Benefits of technology

It realizes convenient layout of wire pipes, maintains the bending stiffness and bending bearing capacity of the prefabricated base plate, reduces production costs, and saves on-site construction scaffolding, which is green and environmentally friendly.

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Abstract

The utility model provides a concrete rib laminated bottom plate and a laminated plate, which belong to the field of fabricated buildings and comprise a prefabricated bottom plate and a plurality of concrete ribs formed on the prefabricated bottom plate. Inclined line pipe grooves are formed in the concrete ribs, and the inclined line pipe grooves in the adjacent concrete ribs form a line pipe path; the cross section, perpendicular to the rib length direction, of the inclined line pipe groove of the concrete rib at least comprises a rib section cross section and a groove section cross section. The grooves instead of holes are formed in the ribs, so that the arrangement of the line pipes on the floor slab is more convenient than the arrangement of the line pipes at the bottom of a truss upper chord steel bar penetrating through a traditional laminated slab.
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Description

Technical Field

[0001] The utility model belongs to the field of prefabricated buildings, and particularly relates to a concrete ribbed composite floor slab and a composite slab. Background Art

[0002] For the concrete ribbed composite floor slab, holes are generally drilled in the ribs to enable the electrical and mechanical pipelines to be arranged horizontally. However, this method is likely to weaken the concrete ribs, resulting in rib fracture. Moreover, it is inconvenient for production, so that the ribbed composite slab has not been well promoted.

[0003] There is also a solution that uses a steel bar truss or a steel pipe truss to connect the bottom plate and the ribs to form a space for the pipelines under the ribs to pass through. However, this solution has a high cost and is troublesome to manufacture. Therefore, the present utility model comes into being. Summary of the Utility Model

[0004] The purpose of the present utility model is to provide a composite slab that is convenient for pipeline arrangement, can maintain a large flexural stiffness of the precast bottom plate, and has a low production cost.

[0005] To this end, the present utility model first provides a concrete ribbed composite bottom plate, which is characterized in that it includes a precast bottom plate and a plurality of concrete ribs formed on the precast bottom plate; an inclined pipeline groove is provided on the concrete rib, and the inclined pipeline grooves on adjacent concrete ribs form a pipeline walking path; the cross-section perpendicular to the rib length direction at the inclined pipeline groove of the concrete rib includes at least one rib section cross-section and one groove section cross-section.

[0006] Preferably, a plurality of the inclined pipeline grooves are provided on the concrete rib along the rib length direction, and the adjacent inclined pipeline grooves on the concrete rib form a herringbone-shaped inclined pipeline groove group.

[0007] Preferably, in the herringbone-shaped inclined pipeline groove groups on adjacent concrete ribs, the inclined angles of the inclined pipeline grooves in the same orientation are the same.

[0008] Preferably, the pipeline walking path is formed by the inclined pipeline grooves on a plurality of concrete ribs in the same orientation and with opposite groove openings.

[0009] Preferably, the inclined pipeline grooves on a plurality of concrete ribs in the same orientation and with opposite groove openings form a plurality of first pipeline walking paths arranged side by side and a plurality of second pipeline walking paths arranged side by side; the plurality of first pipeline walking paths and the plurality of second pipeline walking paths are staggered.

[0010] Preferably, the cross-section perpendicular to the rib length direction at the inclined pipeline groove of the concrete rib includes at least two rib section cross-sections and one groove section cross-section; the groove section cross-section is located between the two rib section cross-sections.

[0011] The utility model also provides a composite plate, characterized in that it includes a cast-in-place layer, a wire pipe and a concrete rib composite base plate; the wire pipe passes through the oblique wire pipe groove on the concrete rib, and the cast-in-place layer is formed on the prefabricated base plate and at least covers the concrete rib and the wire pipe.

[0012] The technical effects of the above technical solution of the utility model come from one or more of the following combinations:

[0013] Cutting slots in the ribs instead of holes makes it easier to route wire ducts in the floor slab than passing through the bottom of the top chord reinforcement of the truss in traditional composite slabs.

[0014] The obliquely arranged wire tube grooves enable the wire tubes to be arranged in multiple directions.

[0015] Although a wire pipe groove is set up on each concrete rib, due to the oblique arrangement of the wire pipe groove, at least half of the ribs are not cut off in the vertical section of any span of the precast base plate, and the floor stiffness is still relatively large. The 105mm composite slab (thickness is 130mm after construction is completed) can have a support-free span of up to 4m, which greatly saves on-site construction scaffolding and is green and environmentally friendly.

[0016] The wire pipe grooves opened on the concrete ribs increase the fit between the prefabricated base plate and the cast-in-place layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The schematic diagram of the structure of the concrete rib composite base plate of this embodiment is expressed.

[0018] Figure 2 The wire and pipe arrangement diagram of the concrete rib composite base plate of this embodiment is expressed.

[0019] Figure 3 The top view of the concrete rib composite base plate of this embodiment is expressed.

[0020] Figure 4 Expressed Figure 3 Enlarged view of point A in the middle.

[0021] Figure 5 The pipeline layout diagram of the first wiring pipe path on the concrete rib composite base plate of this embodiment is expressed.

[0022] Figure 6 The pipeline layout diagram of the second wiring pipe path on the concrete rib composite base plate of this embodiment is expressed. DETAILED DESCRIPTION

[0023] The following description is provided to enable those skilled in the art to implement and use the present utility model and incorporate it into a specific application context. Various variations and various uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to a wide range of embodiments. Thus, the present utility model is not limited to the embodiments given herein, but should be accorded the broadest scope consistent with the principles and novel features disclosed herein.

[0024] In the following detailed description, numerous specific details are set forth to provide a more thorough understanding of the present utility model. However, it will be apparent to those skilled in the art that the practice of the present utility model may not be limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed display to avoid obscuring the present utility model.

[0025] The reader is directed to all documents and literature that are filed simultaneously with this specification and are open to public inspection of this specification, and the contents of all such documents and literature are incorporated herein by reference. Unless otherwise directly stated, all features disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent, or similar purpose. Thus, unless otherwise expressly stated, each feature disclosed is only an example of a group of equivalent or similar features.

[0026] Note that, when used, the designations left, right, front, rear, top, bottom, positive, negative, clockwise, and counterclockwise are used solely for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative positions and / or orientations between various parts of an object. Additionally, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "mounted", "connected", and "coupled" shall be construed broadly. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in specific circumstances.

[0028] Note that, when used, further, preferably, furthermore, and more preferably are simply the starting points for elaborating another embodiment based on the foregoing embodiments. The content following the further, preferably, furthermore, or more preferably, in combination with the foregoing embodiments, constitutes the complete composition of another embodiment. Among several further, preferably, furthermore, or more preferably settings following the same embodiment, any combination can form another embodiment.

[0029] The following describes the present utility model in detail with reference to the accompanying drawings and specific embodiments. Note that the aspects described below in conjunction with the accompanying drawings and specific embodiments are merely exemplary and should not be construed as imposing any limitation on the protection scope of the present utility model.

[0030] For convenience of reference and understanding, for the attached Figures 1 - 6 , the following explanations are made:

[0031] Figure 1 Fig. shows the three-dimensional view of the concrete rib composite floor slab structure, and at this time, the pipeline 3 is not arranged.

[0032] Figure 2 Fig. shows the three-dimensional view of the concrete rib composite floor slab structure, and at this time, the pipeline 3 is arranged.

[0033] Figure 3 Taking L1 and L2 as the section lines, where the red line is the section 20a of the groove segment and the green line is the section 20b of the rib segment; Figure 4 Similarly to Figure 3 .

[0034] Figure 5 and Figure 6 show two different directions of pipeline routing methods.

[0035] Embodiment 1:

[0036] Please refer to Figures 1 - 6 , this embodiment provides a concrete rib composite floor slab, including a precast floor slab 1 and multiple concrete ribs 2 formed on the precast floor slab 1; an inclined pipeline groove 21 is formed on the concrete rib 2, and the inclined pipeline grooves 21 on adjacent concrete ribs 2 form a pipeline routing path; the cross-section perpendicular to the rib length direction at the inclined pipeline groove 21 of the concrete rib 2 includes at least one rib segment cross-section 20b and one groove segment cross-section 20a.

[0037] The precast floor slab 1 serves as the bottom formwork for the composite slab without support during casting, and it can be a prestressed slab or a reinforced concrete floor slab. There is no limitation in this embodiment, and the prestressed slab is preferred.

[0038] The concrete rib 2 can be integrally formed with the precast floor slab 1 by formwork casting once or twice; or it can be integrally formed by a concrete slab forming device. This embodiment also does not impose any limitation on the forming method of the concrete rib 2.

[0039] Please combine Figure 3 and Figure 4 , a plurality of oblique wire pipe grooves 21 are provided on the concrete rib 2 along the rib length direction, and adjacent oblique wire pipe grooves 21 on the concrete rib 2 form an eight-shaped oblique wire pipe groove group. The eight-shaped oblique wire pipe groove group is continuously arranged along the rib length direction. Furthermore, in the eight-shaped oblique wire pipe groove group on adjacent concrete ribs 2, the oblique wire pipe grooves 21 in the same direction have the same bevel angle. The purpose is to facilitate the linear arrangement of the wire pipe 3, but it is not a limitation. The bevel angle can be 60°, 45°, etc., and can be adjusted according to actual needs in combination with the groove width and the specific size of the wire pipe 3. Of course, the same bevel angle of the oblique wire pipe grooves 21 in the same direction is a preferred implementation of this embodiment, and can also be different, so as to achieve the wiring of the wire pipe 3.

[0040] This embodiment avoids the wire pipe groove being located in the same section perpendicular to the span direction by obliquely arranging the wire pipe 3, thereby avoiding the cross section perpendicular to the span direction from forming an obvious weak section. Therefore, the wire pipe path is formed on the multiple concrete ribs 2 in the same direction and with opposite notches.

[0041] For details, please refer to Figure 5 and Figure 6 The oblique wire pipe grooves 21 on the multiple concrete ribs 2 with the same direction and opposite notches form multiple first wire pipe paths arranged side by side and multiple second wire pipe paths arranged side by side. Further, the multiple first wire pipe paths and the multiple second wire pipe paths are arranged in an alternating manner. The multiple first wire pipe paths and the multiple second wire pipe paths are both defined as the above-mentioned wire pipe paths.

[0042] Please combine Figure 3 and Figure 4 The cross section perpendicular to the rib length direction at the oblique wire tube groove 21 of the concrete rib 2 is a rib section cross section 20b and a groove section cross section 20a, so that the cross section at the oblique wire tube groove 21 is a discontinuous cross section of the rib and groove combination, and the rib is weakened by a small amount (generally the rib width is 200, the groove width is 54mm), thereby maintaining the bending stiffness and bending bearing capacity of the prefabricated bottom plate 1. At the oblique wire tube groove 21 of the concrete rib 2, the cross section perpendicular to the rib length direction is at least two rib section cross sections 20b and one groove section cross section 20a. The groove section cross section 20a is located between the two rib section cross sections 20b. Figure 4 The red line segment is the groove section 20a, and the green line segment is the rib section 20b.

[0043] Beneficial effects of this embodiment:

[0044] Slots are made on the ribs instead of holes, so that it is more convenient to arrange the wire tube 3 on the floor slab than to pass the wire tube through the bottom of the upper chord steel bars of the truss in the traditional composite slab.

[0045] The obliquely arranged wire tube grooves enable the wire tube 3 to be arranged in multiple directions.

[0046] Although the line pipe grooves are provided in each concrete rib 2, due to the diagonal arrangement of the line pipe grooves, at least half of the ribs in any vertical section along the span of the precast floor slab 1 are not cut off. The floor slab stiffness is still relatively large. The unsupported span of the 105 mm composite slab (with a thickness of 130 mm after construction) can reach 4 m, greatly saving the on-site construction scaffolding and being green and environmentally friendly.

[0047] The line pipe grooves provided on the concrete ribs 2 increase the bite between the precast floor slab 1 and the cast-in-place layer.

[0048] Embodiment 2:

[0049] This embodiment provides a composite slab, including a cast-in-place layer, a line pipe 3 and a concrete rib composite floor slab. Among them, the line pipe 3 passes through the diagonal line pipe grooves 21 on the concrete ribs 2, and the cast-in-place layer is formed on the precast floor slab 1 and at least covers the concrete ribs 2 and the line pipe 3.

[0050] Furthermore, the concrete rib composite floor slab includes a precast floor slab 1 and multiple concrete ribs 2 formed on the precast floor slab 1; diagonal line pipe grooves 21 are provided on the concrete ribs 2, and the diagonal line pipe grooves 21 on adjacent concrete ribs 2 form a line pipe routing path; the cross-section perpendicular to the rib length direction at the diagonal line pipe grooves 21 of the concrete ribs 2 at least includes a rib section cross-section 20b and a groove section cross-section 20a.

[0051] The precast floor slab 1 serves as the bottom formwork for the unsupported casting of the composite slab, and it can be a prestressed slab or a reinforced concrete floor slab. There is no limitation in this embodiment, and the prestressed slab is preferred.

[0052] The concrete ribs 2 are formed integrally with the precast floor slab 1 by template casting either once or twice; or they can be integrally formed by a concrete slab forming device. This embodiment also does not impose any limitation on the forming method of the concrete ribs 2.

[0053] Please refer to Figure 3 and Figure 4 , a plurality of diagonal line pipe grooves 21 are provided along the rib length direction of the concrete ribs 2, and the adjacent diagonal line pipe grooves 21 on the concrete ribs 2 form a herringbone diagonal line pipe groove group. The herringbone diagonal line pipe groove group is continuously arranged along the rib length direction. Furthermore, in the herringbone diagonal line pipe groove groups on adjacent concrete ribs 2, the diagonal angles of the diagonal line pipe grooves 21 in the same orientation are the same. The purpose is to facilitate the straight-line arrangement of the line pipe 3, but it is not limited thereto. The diagonal angles can be 60°, 45°, etc., and can be adjusted according to the actual requirements in combination with the groove width and the specific dimensions of the line pipe 3. Of course, the diagonal angles of the diagonal line pipe grooves 21 in the same orientation being the same is a preferred embodiment of this embodiment, and they can also be different, as long as the pipe routing of the line pipe 3 can be achieved.

[0054] This embodiment avoids the wire pipe groove being located in the same section perpendicular to the span direction by obliquely arranging the wire pipe 3, thereby avoiding the cross section perpendicular to the span direction from forming an obvious weak section. Therefore, the wire pipe path is formed on the multiple concrete ribs 2 in the same direction and with opposite notches.

[0055] For details, please refer to Figure 5 and Figure 6 The oblique wire pipe grooves 21 on the multiple concrete ribs 2 with the same direction and opposite notches form multiple first wire pipe paths arranged side by side and multiple second wire pipe paths arranged side by side. Further, the multiple first wire pipe paths and the multiple second wire pipe paths are arranged in an alternating manner. The multiple first wire pipe paths and the multiple second wire pipe paths are both defined as the above-mentioned wire pipe paths.

[0056] Please combine Figure 3 and Figure 4 The cross section perpendicular to the rib length direction at the oblique wire tube groove 21 of the concrete rib 2 is a rib section cross section 20b and a groove section cross section 20a, so that the cross section at the oblique wire tube groove 21 is a discontinuous cross section of the rib and groove combination, and the rib is weakened by a small amount (generally the rib width is 200, the groove width is 54mm), thereby maintaining the bending stiffness and bending bearing capacity of the prefabricated bottom plate 1. At the oblique wire tube groove 21 of the concrete rib 2, the cross section perpendicular to the rib length direction is at least two rib section cross sections 20b and one groove section cross section 20a. The groove section cross section 20a is located between the two rib section cross sections 20b. Figure 4 The red line segment is the groove section 20a, and the green line segment is the rib section 20b.

[0057] Beneficial effects of this embodiment:

[0058] Slots are made on the ribs instead of holes, so that it is more convenient to arrange the wire tube 3 on the floor slab than to pass the wire tube through the bottom of the upper chord steel bars of the truss in the traditional composite slab.

[0059] The obliquely arranged wire tube grooves enable the wire tube 3 to be arranged in multiple directions.

[0060] Although each concrete rib 2 is provided with a wire pipe groove, due to the oblique arrangement of the wire pipe groove, at least half of the ribs along any vertical section of the span of the precast base plate 1 are not cut off, and the floor slab stiffness is still relatively large. The 105mm composite slab (130mm thick after construction) can have a support-free span of up to 4m, which greatly saves on-site construction scaffolding and is green and environmentally friendly.

[0061] The wire pipe grooves provided on the concrete ribs 2 increase the engagement between the prefabricated base plate 1 and the cast-in-place layer.

[0062] Furthermore, the present utility model has been described in detail with reference to the embodiments accompanied by drawings. Those of ordinary skill in the art can make various variations to the present utility model based on the above description. Therefore, certain details in the embodiments should not constitute a limitation to the present utility model, and the protection scope of the present utility model will be defined by the scope defined in the appended claims.

Claims

1. Concrete ribbed composite floor slab, characterized in that It includes a precast bottom slab and multiple concrete ribs formed on the precast bottom slab; an inclined wire duct groove is formed on the concrete rib, and the inclined wire duct grooves on adjacent concrete ribs form a wire duct path; the cross-section perpendicular to the rib length direction at the inclined wire duct groove of the concrete rib includes at least one rib section cross-section and one groove section cross-section.

2. The concrete ribbed composite floor slab according to claim 1, characterized in that: A plurality of the inclined wire duct grooves are provided on the concrete rib along the rib length direction, and the adjacent inclined wire duct grooves on the concrete rib form a herringbone-shaped inclined wire duct groove group.

3. The concrete ribbed composite floor slab according to claim 2, wherein: In the herringbone-shaped inclined wire duct groove group on adjacent concrete ribs, the inclined angles of the inclined wire duct grooves in the same orientation are the same.

4. The concrete ribbed composite floor slab according to claim 3, wherein: The wire duct path is formed by the inclined wire duct grooves on multiple concrete ribs in the same orientation and with opposite groove openings.

5. The concrete ribbed composite floor slab according to claim 4, characterized in that: The inclined wire duct grooves on multiple concrete ribs in the same orientation and with opposite groove openings form multiple first wire duct paths arranged side by side and multiple second wire duct paths arranged side by side; the multiple first wire duct paths and the multiple second wire duct paths are staggered.

6. The concrete ribbed composite floor slab according to claim 1, wherein: The cross-section perpendicular to the rib length direction at the inclined wire duct groove of the concrete rib includes at least two rib section cross-sections and one groove section cross-section; the groove section cross-section is located between the two rib section cross-sections.

7. Laminated slab, characterized in that, It includes a cast-in-place layer, a wire duct, and a concrete rib composite bottom slab according to any one of claims 1 to 6; the wire duct passes through the inclined wire duct groove on the concrete rib, and the cast-in-place layer is formed on the precast bottom slab and at least covers the concrete rib and the wire duct.