Crusher wear-resistant part with good wear resistance
By adopting a multi-layer structural design on the wear-resistant parts of the crusher, including wear-resistant blocks, connecting blocks, high-strength layers, impact-resistant layers and wear-resistant layers, the problem of short service life of the wear-resistant parts is solved, and higher wear-resistant and impact-resistant properties are achieved, and the service life is extended.
Patent Information
- Application Number
- CN202421252630.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The wear-resistant parts of existing crushers have short service life and are prone to wear due to long-term contact with materials, resulting in a reduced service life.
It adopts a multi-layer structural design, including wear-resistant block body, connecting block, fixed hole, high-strength layer, impact-resistant layer and wear-resistant layer, which are composed of ductile iron, manganese steel, nickel steel, chromium steel and ceramic composite materials, respectively, to enhance wear-resistant and impact-resistant properties.
It improves the assembly convenience and use strength of wear-resistant parts, enhances impact resistance and wear resistance, and extends service life.
Smart Images

Figure CN223144877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wear-resistant parts of crushers, in particular to a wear-resistant part of a crusher with good wear resistance. Background Technique
[0002] The wear-resistant part (wear-resistant block) is a core component of a centrifugal crusher, which is fixedly installed on the chassis of the rotor of the centrifugal crusher. When the crusher operates, the chassis drives the wear-resistant block to rotate together, and collides with the thrown materials at high speed, so as to break large-particle and high-hardness materials.
[0003] The existing wear-resistant parts of crushers have a short service life. When people use the wear-resistant parts of crushers for a long time, due to long-term contact and crushing with materials, the wear-resistant parts of crushers are prone to abnormal wear, resulting in their damage and reducing their service life.
[0004] Therefore, it is necessary to provide a wear-resistant part of a crusher with good wear resistance to solve the above technical problems. The disclosure of this background technical part is only intended to increase the understanding of the overall background of the present invention, and is not necessarily regarded as an admission or any form of suggestion that this information constitutes the prior art already known to those of ordinary skill in the art. Content of the Utility Model
[0005] The utility model provides a wear-resistant part of a crusher with good wear resistance, which solves the technical problems that the existing wear-resistant parts of crushers have a short service life. When people use the wear-resistant parts of crushers for a long time, due to long-term contact and crushing with materials, the wear-resistant parts of crushers are prone to abnormal wear, resulting in their damage and reducing their service life.
[0006] To solve the above technical problems, a wear-resistant part of a crusher with good wear resistance provided by the utility model includes a wear-resistant block main body. A connecting block is fixedly connected to the rear side of the top of the wear-resistant block main body. A fixing hole is opened at the top of the front surface of the connecting block. A high-strength layer is arranged on the outer surface of the wear-resistant block main body. An impact-resistant layer is arranged on the outer surface of the high-strength layer. An anti-wear layer is arranged on the outer surface of the impact-resistant layer.
[0007] Preferably, the high-strength layer includes a ductile iron layer, and a manganese steel layer is arranged on the outer surface of the ductile iron layer.
[0008] Preferably, the impact-resistant layer includes a nickel steel layer, and a chromium steel layer is arranged on the outer surface of the nickel steel layer.
[0009] Preferably, the anti-wear layer includes a ceramic composite material layer, and a carbon fiber composite material layer is arranged on the outer surface of the ceramic composite layer.
[0010] Preferably, the wear-resistant block main body and the connecting block are of an integral structure.
[0011] Compared with the related technologies, a wear-resistant part of a crusher with good wear resistance provided by the present utility model has the following beneficial effects:
[0012] The present utility model provides a wear-resistant part of a crusher with good wear resistance. Through the connecting block and the fixing holes, it plays a role in facilitating the assembly of the main wear-resistant block during use, solving the problem that the main wear-resistant block is not easy to assemble during use. Through the high-strength layer, it plays a role in increasing the use strength of the main wear-resistant block during use, solving the problem that the use strength of the main wear-resistant block is poor during use.
[0013] The present utility model provides a wear-resistant part of a crusher with good wear resistance. Through the impact-resistant layer, it plays a role in increasing the impact resistance of the main wear-resistant block during use, solving the problem that the impact resistance of the main wear-resistant block is poor and it is easy to break during use. Through the wear-resistant layer, it plays a role in having good wear resistance of the main wear-resistant block during use, solving the problem that the wear resistance of the main wear-resistant block is poor during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of a preferred embodiment of a wear-resistant part of a crusher with good wear resistance provided by the present utility model;
[0015] Figure 2 It is a sectional view of the high-strength layer structure of the present utility model;
[0016] Figure 3 It is a sectional view of the impact-resistant layer structure of the present utility model;
[0017] Figure 4 It is a sectional view of the wear-resistant layer structure of the present utility model.
[0018] Reference numerals in the figures: 1, main wear-resistant block; 2, connecting block; 3, fixing holes; 4, high-strength layer; 41, ductile iron layer; 42, manganese steel layer; 5, impact-resistant layer; 51, nickel steel layer; 52, chromium steel layer; 6, wear-resistant layer; 61, ceramic composite material layer; 62, carbon fiber composite material layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be described in detail below with reference to the drawings. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the present utility model.
[0020] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0021] It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0022] In addition, terms such as "horizontal", "vertical", "hanging" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0023] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment 1
[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: a wear-resistant part of a crusher with good wear resistance, including a wear-resistant block main body 1. A connecting block 2 is fixedly connected to the rear side of the top of the wear-resistant block main body 1. A fixing hole 3 is opened at the top of the front surface of the connecting block 2. A high-strength layer 4 is arranged on the outer surface of the wear-resistant block main body 1. An impact-resistant layer 5 is arranged on the outer surface of the high-strength layer 4. An anti-wear layer 6 is arranged on the outer surface of the impact-resistant layer 5. The wear-resistant block main body 1 and the connecting block 2 are of an integral structure.
[0025] In this embodiment, through the carbon fiber composite material layer 62, where the carbon fiber composite material is formed by a series of heat treatments of organic fibers and is an inorganic high-performance fiber with a carbon content higher than 90%. It is a new material with excellent mechanical properties. The carbon fiber composite material is mainly a special fiber composed of carbon elements, and its carbon content varies with different types, generally above 90%. Carbon fiber has the characteristics of general carbon materials, such as high temperature resistance, friction resistance, electrical conductivity, thermal conductivity, and corrosion resistance. Embodiment 2
[0026] Please refer to Figures 1-4As shown in the figure, on the basis of the first embodiment, the present utility model provides a technical solution: the high-strength layer 4 includes a ductile iron layer 41, and a manganese steel layer 42 is provided on the outer surface of the ductile iron layer 41. The impact-resistant layer 5 includes a nickel steel layer 51, and a chromium steel layer 52 is provided on the outer surface of the nickel steel layer 51. The wear-resistant layer 6 includes a ceramic composite layer 61, and a carbon fiber composite layer 62 is provided on the outer surface of the ceramic composite layer.
[0027] In this embodiment: through the chromium steel layer 52, where chromium steel refers to alloy steel containing chromium. Chromium can increase the hardenability of steel, improve the strength and wear resistance of steel. However, chromium steel also has a tendency to overheat and produce temper brittleness. Chromium steel is prone to white spots after forging. Low-carbon chromium steel has a relatively high surface carbon concentration and is brittle after carburization. It is a good steel for carburization. Containing chromium can increase the hardenability of steel, reduce deformation during quenching, and is beneficial to improving the strength of the core of carburized parts without reducing the impact toughness. The cold deformation plasticity of the steel is high, the weldability is good, and the machinability is best in the annealed state.
[0028] The working principle of a wear-resistant crusher wear part with good wear resistance provided by the present utility model is as follows:
[0029] Implementation steps of the first innovation point:
[0030] The first step: Through the connecting block 2 and the fixing hole 3, it plays a role in facilitating the assembly of the wear-resistant block main body 1 during use, and solves the problem that the wear-resistant block main body 1 is not easy to assemble during use.
[0031] The second step: Through the high-strength layer 4, it plays a role in increasing the use strength of the wear-resistant block main body 1 during use, and solves the problem that the use strength of the wear-resistant block main body 1 is poor during use.
[0032] Implementation steps of the second innovation point:
[0033] The first step: Through the impact-resistant layer 5, it plays a role in increasing the impact resistance of the wear-resistant block main body 1 during use, and solves the problem that the impact resistance of the wear-resistant block main body 1 is poor and it is easy to break during use.
[0034] The second step: Through the wear-resistant layer 6, it plays a role in having good wear resistance of the wear-resistant block main body 1 during use, and solves the problem that the wear resistance of the wear-resistant block main body 1 is poor during use.
[0035] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the descriptions in the specification and the attached drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is to automatically control through a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in this field. And this utility model is mainly used to protect the mechanical device, so the control method and the circuit connection will not be explained in detail in this utility model. Moreover, the peripheral controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and this peripheral controller is a conventional known device.
[0036] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0037] In this article, specific examples are used to elaborate on the principle and implementation manner of this utility model. The description of the above examples is only used to help understand the method and its core idea of this utility model. The above is only the preferred implementation manner of this utility model. It should be noted that due to the limited nature of written expression, and objectively there are infinite specific structures. For those of ordinary skill in the art in this technical field, without departing from the principle of this utility model, several improvements, refinements or changes can also be made, or the above technical features can be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the utility model to other occasions without improvement, should all be regarded as the protection scope of this utility model.
Claims
1. A wear-resistant part of a crusher with good wear resistance, comprising a wear-resistant block main body (1), characterized in that: A connecting block (2) is fixedly connected to the rear side of the top of the wear-resistant block body (1). A fixing hole (3) is formed at the top of the front surface of the connecting block (2). A high-strength layer (4) is arranged on the outer surface of the wear-resistant block body (1). An impact-resistant layer (5) is arranged on the outer surface of the high-strength layer (4). An abrasion-resistant layer (6) is arranged on the outer surface of the impact-resistant layer (5).
2. The wear-resistant part of the crusher with good wear resistance according to claim 1, characterized in that The high-strength layer (4) includes a ductile iron layer (41), and a manganese steel layer (42) is arranged on the outer surface of the ductile iron layer (41).
3. The wear-resistant part of the crusher with good wear resistance according to claim 1, characterized in that, The impact-resistant layer (5) includes a nickel steel layer (51), and a chromium steel layer (52) is arranged on the outer surface of the nickel steel layer (51).
4. A wear-resistant part of a crusher with good wear resistance according to claim 1, characterized in that, The wear-resistant block body (1) and the connecting block (2) are of an integral structure.