Door plate overturning structure

By designing the door panel flip structure and automated painting equipment, the problems of time-consuming, uneven, complex and high cost in traditional painting tables are solved, and efficient and safe multi-angle painting and production process optimization are achieved.

CN223145022UActive Publication Date: 2025-07-25SIMTO GROUP
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Patent Information

Application Number
CN202422047221.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-25
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Traditional fixed paint tables cause the painting process to take a long time, uneven paint painting, complex operation and high cost, and are not conducive to the optimization of production process and space utilization.

Method used

A door panel flip structure including a lifting device, a door panel bracket and a flip device is designed. The door panel is automatically flipped and painted through a transportation device. Combined with the automatic paint spraying equipment, the independence of the paint spraying process is reduced.

Benefits of technology

Improve production efficiency, simplify operational processes, reduce costs, realize uniformity and safety of multi-angle spray painting, and optimize production space utilization.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223145022U_ABST
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Abstract

The utility model discloses a door plate turnover structure which comprises a lifting device, a door plate support, a turnover device and a conveying device, the conveying device comprises extending conveying rails, a conveying transmission device and stand columns, the top faces of the two conveying rails form a conveying face, the conveying transmission device drives the door plate support to move through the conveying rails, and the door plate support comprises an outer frame and an inner support. The conveying device is conveying equipment in a production line capable of extending towards the two sides, so that the applicability of the structure is higher, paint spraying serves as a ring in automatic production of the door plates, the door plates do not need to be independently painted when the production line is broken, and cost is reduced. A paint spraying station or automatic paint spraying equipment can be additionally arranged near a production line of the structure to be matched with paint spraying. A paint spraying sensor is arranged in the conveying device, when the door plate is conveyed to a designated position through the conveying device, the conveying device stops conveying, and the door plate is lifted and turned over to be matched with paint spraying under the cooperation of the door plate support, the lifting device and the turning device.
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Description

Technical Field

[0001] The utility model relates to the technical field of door panel processing, in particular to a door panel flipping structure. Background Art

[0002] In furniture manufacturing and industrial production, as a common component, the appearance quality of the door panel directly affects the quality of the final product and the market competitiveness. The traditional door panel painting process usually adopts a fixed painting table, and this structure has many limitations: the fixed painting table cannot be quickly flipped, resulting in a long painting process time and affecting production efficiency; since the door panel is fixed in position during the painting process, it is difficult to achieve multi-angle and all-round painting, and uneven painting is likely to occur; operators need to continuously adjust the position of the door panel during the painting process, increasing the complexity and safety risks of the operation; the fixed painting table is usually large in size, occupies more workshop space, and is not conducive to the optimization of the production process and the effective utilization of space.

[0003] To solve the above problems, some improved painting equipment has emerged in the industry, such as adjustable-angle painting tables, automated painting robots, etc. However, these devices still have problems such as complex operation, high cost, and poor adaptability. Therefore, improvements are needed. Summary of the Invention

[0004] The utility model aims at the defects of complex operation, high cost, and poor adaptability in the prior art, and provides a door panel flipping structure.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] A door panel flipping structure includes a lifting device, a door panel bracket, a flipping device, and a transportation device. The transportation device includes an extended transportation rail, a transportation transmission device, and a column. The number of the transportation rails is two, the transportation rails are connected to the column, and the top surfaces of the two transportation rails form a transportation surface. The transportation transmission device drives the door panel bracket to move by means of the transportation rail. The door panel bracket includes an outer frame and an inner bracket. The inner bracket is connected to both ends of the door panel in the length direction. Both sides of the outer frame are placed on the transportation rail. The flipping device is arranged on the lifting device and cooperates with the lifting device to form a transportation position and a flipping position. In the transportation position, the flipping device is lower than the transportation surface. In the flipping position, the door panel is separated from the transportation surface by means of the cooperation between the inner bracket and the lifting device.

[0007] The transportation device is a transportation equipment in a production line that can extend to both sides, which makes the applicability of this structure higher. And taking painting as a part of the automatic production of door panels, there is no need to interrupt the production line to perform a separate painting process on the door panels during production, reducing costs. A painting position or automated painting equipment can be added near the production line set in this structure to cooperate with the painting. A painting sensor is set in the transportation device. When the door panel is transported to a specified position through the transportation device, the transportation device stops transporting, and the door panel is lifted and flipped with the cooperation of the door panel bracket, the lifting device, and the flipping device to cooperate with the painting.

[0008] Preferably, for a door panel flipping structure as described above, the inner bracket includes a main bracket, a sub-bracket, and a rotating beam. The main bracket is provided with two support rods, the sub-bracket is provided with one support rod, both ends of the rotating beam are placed on both sides in the width direction of the outer frame, the sub-bracket is movably connected to the rotating beam. When in the flipping position, one end of the sub-bracket is separated from the transportation surface with the cooperation of the rotating beam and the lifting device, and at the same time, the main bracket is connected to the flipping device and separated from the transportation surface with the cooperation of the lifting device. The support rod of the sub-bracket coincides with the rotating shaft of the door panel in the flipping position, and the main bracket cooperates with the flipping device to perform flipping.

[0009] During the flipping process, the flipping device controls the two support rods of the main bracket to make the door panel rotate around the support rod of the sub-bracket. Selecting one-way control for rotation instead of two-way avoids the situation of out-of-sync when rotating in two lines and also reduces costs.

[0010] Preferably, for a door panel flipping structure as described above, the lifting device includes a telescopic part and a base. The number of bases is four, and each base is provided with a telescopic part. Two of the telescopic parts near the main bracket cooperate with the flipping device, and the other two telescopic parts are movably connected to both ends of the rotating beam.

[0011] The setting of the base is used to support the flipping movement of the door panel. A counterweight can be added to the base or the base can be connected to the ground. The telescopic part is used to cooperate with the main and sub-brackets at both ends of the door panel to lift to obtain a suitable rotation space.

[0012] Preferably, for a door panel flipping structure as described above, the lifting device further includes a lifting beam. Both ends of the lifting beam are connected to the two telescopic parts near the main bracket, and the middle part of the lifting beam is connected to the flipping device.

[0013] Preferably, for a door panel flipping structure as described above, avoidance parts are provided on both sides of the lifting beam, and the avoidance parts cooperate with the transportation rail.

[0014] The setting of the lifting beam and the cooperation of the avoidance part enable the door panel to effectively avoid the transportation track during the flipping process, reducing the interference between devices and improving the smoothness of the flipping action.

[0015] Preferably, in the door panel flipping structure described above, clamping grooves are provided at both ends of the rotating beam. The clamping grooves are through lateral openings. Clamping parts are provided at the tops of two telescopic parts near the rotating beam, and the clamping parts cooperate with the clamping grooves.

[0016] Since the clamping grooves are through lateral openings and the door panel is horizontally transported, the through lateral openings facilitate the clamping of the clamping parts with the clamping grooves. The length of the clamping parts is longer than that of the clamping grooves to avoid falling during the lifting process.

[0017] Preferably, in the door panel flipping structure described above, the flipping device includes flipping support rods, a flipping table, a flipping bracket, and a flipping driving device. Flipping clamping parts are provided at the ends of the flipping support rods. The flipping driving device is electrically connected to the flipping table. The flipping support rods are arranged on the flipping table. The flipping table is rotatably connected to the flipping bracket. The flipping bracket is fixed on the lifting beam. The flipping clamping parts are provided with upwardly opening grooves.

[0018] The integrated design of the flipping support rods, the flipping table, the flipping bracket, and the flipping driving device realizes the automatic flipping of the door panel, reduces manual operation, and improves production efficiency and operation simplicity. The flipping clamping parts are provided with upwardly opening grooves, and the grooves cooperate with the support rods of the main bracket. The flipping support rods and the flipping table can be adjusted to adapt to door panels of different sizes.

[0019] Preferably, in the door panel flipping structure described above, the upper part of the upwardly opening groove provided in the flipping clamping part is V-shaped, and the lower part is semi-circular.

[0020] The upper part of the groove of the flipping clamping part being V-shaped creates convenience for the cooperation with the main bracket during the lifting of the flipping device, making it easier for the support rods of the main bracket to be inserted into the flipping clamping parts. The lower part of the groove of the flipping clamping part being semi-circular facilitates the rotation of the support rods during the flipping of the door panel.

[0021] Preferably, in the door panel flipping structure described above, the outer frame is provided with a lifting avoidance part.

[0022] The design of the lifting avoidance part provides space for the operation of the flipping device, enabling the outer frame to adapt to different door panel sizes and shapes during the flipping process, and improving the versatility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a top view of the present utility model;

[0024] Figure 2 is a perspective view of the present utility model;

[0025] Figure 3 is Figure 2 a partially enlarged view at position A in

[0026] Figure 4 is a side view of the present utility model. Specific Embodiments

[0027] The following further describes the present utility model in detail in conjunction with the appended Figures 1-4 drawings and specific embodiments, but they do not limit the present utility model:

[0028] Embodiment 1

[0029] A door panel flipping structure includes a lifting device 1, a door panel bracket 2, a flipping device 3, and a transporting device 4. The transporting device 4 includes an extended transporting rail 41, a transporting transmission device, and a column 42. The number of the transporting rails 41 is two. The transporting rail 41 is connected to the column 42. The top surfaces of the two transporting rails 41 form a transporting surface. The transporting transmission device drives the door panel bracket 2 to move by means of the transporting rail 41. The door panel bracket 2 includes an outer frame 21 and an inner bracket 22. The inner bracket 22 is connected to both ends in the length direction of the door panel. The two sides of the outer frame 21 are placed on the transporting rails 41. The flipping device 3 is arranged on the lifting device 1 and cooperates with the lifting device 1 to form a transporting position and a flipping position. In the transporting position, the flipping device 3 is lower than the transporting surface. In the flipping position, the door panel is separated from the transporting surface by means of the cooperation between the inner bracket 22 and the lifting device 1.

[0030] Preferably, the inner bracket 22 includes a main bracket 221, a sub-bracket 222, and a rotating beam 223. The main bracket 221 is provided with two support rods. The sub-bracket 222 is provided with one support rod. Both ends of the rotating beam 223 are placed on both sides in the width direction of the outer frame 21. The sub-bracket 222 is movably connected to the rotating beam 223. In the flipping position, one end of the sub-bracket 222 is separated from the transporting surface by means of the cooperation between the rotating beam 223 and the lifting device 1. At the same time, the main bracket 221 is connected to the flipping device 3 and is separated from the transporting surface under the cooperation of the lifting device 1. The support rod of the sub-bracket 222 coincides with the rotating shaft of the door panel in the flipping position. The main bracket 221 cooperates with the flipping device 3 to perform flipping.

[0031] Preferably, the lifting device 1 includes a telescopic part 11 and a base 12. The number of the bases 12 is four, and each base 12 is provided with a telescopic part 11. Two of the telescopic parts 11 near the main bracket 221 cooperate with the flipping device 3, and the other two telescopic parts 11 are movably connected to both ends of the rotating beam 223.

[0032] Preferably, the lifting device 1 further includes a lifting beam 13. Both ends of the lifting beam 13 are connected to the two telescopic parts 11 near the main bracket 221, and the middle part of the lifting beam 13 is connected to the flipping device 3.

[0033] Preferably, avoidance parts 131 are arranged on both sides of the lifting beam 13, and the avoidance parts 131 cooperate with the transport rail 41.

[0034] Preferably, clamping grooves 2231 are arranged at both ends of the rotating beam 223. The clamping grooves 2231 are through lateral openings. Clamping parts 14 are arranged at the tops of the two telescopic parts 11 near the rotating beam 223, and the clamping parts 14 cooperate with the clamping grooves 2231.

[0035] Preferably, the flipping device 3 includes a flipping support rod 31, a flipping table 32, a flipping bracket 33, and a flipping driving device. A flipping clamping part 311 is arranged at the end of the flipping support rod 31. The flipping driving device is electrically connected to the flipping table 32. The flipping support rod 31 is arranged on the flipping table 32. The flipping table 32 is rotatably connected to the flipping bracket 33. The flipping bracket 33 is fixed on the lifting beam 13. The flipping clamping part 311 is provided with a groove with an upward opening.

[0036] Preferably, the upper part of the groove with an upward opening arranged on the flipping clamping part 311 is V-shaped, and the lower part is semicircular.

[0037] Preferably, the outer frame 21 is provided with a lifting avoidance part 211.

[0038] In summary, the above are only the preferred embodiments of the present invention. All equivalent changes and modifications made within the scope of the patent application of the present invention shall fall within the scope covered by the present invention.

Claims

1. A door panel flipping structure, characterized in that: It includes a lifting device (1), a door panel bracket (2), a flipping device (3), and a transporting device (4). The transporting device (4) includes an extended transporting rail (41), a transporting transmission device, and columns (42). The number of the transporting rails (41) is two, and the transporting rails (41) are connected to the columns (42). The top surfaces of the two transporting rails (41) form a transporting surface. The transporting transmission device drives the door panel bracket (2) to move by means of the transporting rail (41). The door panel bracket (2) includes an outer frame (21) and an inner bracket (22). The inner bracket (22) is connected to both ends in the length direction of the door panel. The two sides of the outer frame (21) are placed on the transporting rails (41). The flipping device (3) is arranged on the lifting device (1) and cooperates with the lifting device (1) to form a transporting position and a flipping position. In the transporting position, the flipping device (3) is lower than the transporting surface. In the flipping position, the door panel is separated from the transporting surface by the cooperation of the inner bracket (22) and the lifting device (1).

2. The door panel flipping structure according to claim 1, wherein: The inner bracket (22) includes a main bracket (221), a sub-bracket (222), and a rotating beam (223). The main bracket (221) is provided with two support rods, and the sub-bracket (222) is provided with one support rod. Both ends of the rotating beam (223) are placed on both sides in the width direction of the outer frame (21). The sub-bracket (222) is movably connected to the rotating beam (223). In the flipping position, one end of the sub-bracket (222) is separated from the transporting surface by the cooperation of the rotating beam (223) and the lifting device (1). At the same time, the main bracket (221) is connected to the flipping device (3) and is separated from the transporting surface under the cooperation of the lifting device (1). The support rod of the sub-bracket (222) coincides with the rotating shaft of the door panel in the flipping position. The main bracket (221) cooperates with the flipping device (3) to perform flipping.

3. The door panel flipping structure according to claim 2, characterized in that: The lifting device (1) includes a telescopic part (11) and a base (12). The number of the bases (12) is four, and each base (12) is provided with a telescopic part (11). Two of the telescopic parts (11) near the main bracket (221) cooperate with the flipping device (3), and the other two telescopic parts (11) are movably connected to both ends of the rotating beam (223).

4. A door panel flipping structure according to claim 3, characterized in that: The lifting device (1) further includes a lifting beam (13). Both ends of the lifting beam (13) are connected to two telescopic parts (11) near the main bracket (221), and the middle part of the lifting beam (13) is connected to the flipping device (3).

5. The one kind of door panel flipping structure according to claim 4, characterized in that: Avoidance parts (131) are arranged on both sides of the lifting beam (13), and the avoidance parts (131) cooperate with the transporting rails (41).

6. The door panel flipping structure according to claim 3, wherein: Both ends of the rotating beam (223) are provided with clamping grooves (2231). The clamping grooves (2231) are through lateral openings. Clamping parts (14) are arranged at the tops of two telescopic parts (11) near the rotating beam (223), and the clamping parts (14) cooperate with the clamping grooves (2231).

7. The door panel flipping structure according to claim 5, wherein: The flipping device (3) includes a flipping support rod (31), a flipping table (32), a flipping bracket (33), and a flipping driving device. A flipping clamping portion (311) is provided at the end of the flipping support rod (31). The flipping driving device is electrically connected to the flipping table (32). The flipping support rod (31) is arranged on the flipping table (32). The flipping table (32) is rotatably connected to the flipping bracket (33). The flipping bracket (33) is fixed on the elevation beam (13). The flipping clamping portion (311) is provided with a groove with an upward opening.

8. A door panel flipping structure according to claim 7, characterized in that: The upper part of the groove with an upward opening provided in the flipping clamping portion (311) is V-shaped, and the lower part is semicircular.

9. The door panel flipping structure according to claim 7, characterized in that: The outer frame (21) is provided with an elevation avoidance portion (211).