Wire feeding wheel adjusting device of wire feeder

The synchronous pitch adjustment component realizes rapid synchronous adjustment between the wire feeding wheel body, which solves the problem of cumbersome operation during the wire feeding wheel adjustment process, and improves the wire feeding efficiency of the wire feeding machine and the stability of wire conveying.

CN223146209UActive Publication Date: 2025-07-25YIXING WEITE CERAMICS CO LTD
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Patent Information

Application Number
CN202422229493.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-25
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The wire feeding wheels of traditional wire feeding machines are cumbersome to operate during the adjustment process and require repeated alignment and correction, resulting in low adjustment efficiency of wire feeding wheel spacing and reducing the wire feeding efficiency of wire feeding machines.

Method used

The synchronous spacing adjustment component is adopted to achieve rapid synchronous adjustment of the distance between the wire feeding wheel body through the design of slide rails, sliders and bidirectional bolts, avoid secondary correction centering operations, and adapt to the stable transport of welding wires of various specifications and diameters.

Benefits of technology

The efficiency of adjusting the spacing between wire feeding wheels is improved, the wire feeding efficiency of the wire feeding machine and the stability of wire conveying are enhanced, and the operation process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adjusting device for wire feeding wheels of a wire feeder, which is arranged on the wire feeder, is perpendicular to the conveying direction of a welding wire and comprises a synchronous spacing adjusting component arranged on the wire feeder, two wire feeding wheel bodies are rotatably arranged on the synchronous spacing adjusting component, the welding wire is positioned between the two wire feeding wheel bodies, and the two wire feeding wheel bodies are arranged on the synchronous spacing adjusting component. According to the wire feeding wheel, the distance between the two wire feeding wheel bodies can be conveniently and rapidly adjusted synchronously through the synchronous distance adjusting assembly, secondary correction and centering operation is not needed, and the wire feeding wheel is convenient to adapt to stable and efficient conveying operation of welding wires with various specifications and diameters; the problems that in the adjusting process of wire feeding wheels of a traditional wire feeder, operation is tedious, the symmetrical vertical face between the two adjusted wire feeding wheels and the vertical face where the axis of the welding wire in the conveying direction is located need to be repeatedly aligned and corrected, the symmetrical vertical face and the vertical face coincide, centering operation is tedious, the efficiency of adjusting the distance between the wire feeding wheels is greatly reduced, and the production cost is lowered are solved. And the wire feeding efficiency of the wire feeder is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire feeding wheel adjustment equipment, and particularly relates to a wire feeding wheel adjustment device for a wire feeder. Background Art

[0002] In the production equipment of welding electrodes, a wire feeder is a device responsible for feeding and conveying the welding core, and the wire feeding wheel of the wire feeder is a key component of the automatic wire feeding system in the welding equipment. It is mainly used in gas shielded welding (gas protection welding) and other types of arc welding processes to ensure that the welding wire is smoothly conveyed into the electrode of the welding torch at a stable rate. The wire feeding wheel is usually designed with tooth grooves or grooves, and these special-shaped structures can increase the friction between the welding wire and the wheel, so as to better control the feeding speed and stability of the welding wire.

[0003] During the adjustment process of the wire feeding wheel of the traditional wire feeder, the operation is cumbersome, and it is necessary to repeatedly align and correct the symmetric vertical plane between the two adjusted wire feeding wheels and the vertical plane where the axis of the wire feeding direction of the welding wire is located to make them coincide. The centering operation is cumbersome and inefficient, greatly reducing the efficiency of adjusting the distance between the wire feeding wheels and the wire feeding efficiency of the wire feeder. Content of the Utility Model

[0004] In view of this, the utility model provides a wire feeding wheel adjustment device for a wire feeder, which can realize convenient and rapid synchronous adjustment of the distance between two wire feeding wheel bodies through a synchronous distance adjustment component, without the need for secondary alignment and centering operations, and is convenient for adapting to stable and efficient conveying operations of welding wires with various specifications and diameters, solving the problems that the operation of the wire feeding wheel of the traditional wire feeder is cumbersome during the adjustment process, and it is necessary to repeatedly align and correct the symmetric vertical plane between the two adjusted wire feeding wheels and the vertical plane where the axis of the wire feeding direction of the welding wire is located to make them coincide. The centering operation is cumbersome and inefficient, greatly reducing the efficiency of adjusting the distance between the wire feeding wheels and the wire feeding efficiency of the wire feeder.

[0005] To solve the above technical problems, the utility model provides a wire feeding wheel adjustment device for a wire feeder. The adjustment device is arranged on the wire feeder and is perpendicular to the wire feeding direction of the welding wire. The adjustment device includes a synchronous distance adjustment component arranged on the wire feeder, and two wire feeding wheel bodies are rotatably arranged on the synchronous distance adjustment component. The welding wire is located between the two wire feeding wheel bodies. The utility model can realize convenient and rapid synchronous adjustment of the distance between two wire feeding wheel bodies through the synchronous distance adjustment component, without the need for secondary alignment and centering operations, and is convenient for adapting to stable and efficient conveying operations of welding wires with various specifications and diameters, greatly improving the efficiency of adjusting the distance between the wire feeding wheels and the wire feeding efficiency of the wire feeder.

[0006] The synchronous pitch adjustment component includes a slide rail provided on the wire feeder. Two sliders are slidably arranged inside the slide rail. Threaded holes with opposite thread pitches are formed in the two sliders along the length direction of the slide rail. A bidirectional bolt is threadedly connected to the threaded holes of the two sliders, and the nut of the bidirectional bolt is located outside the slide rail.

[0007] An adjustment groove is formed in the outer side wall of the slide rail on one side. Locking bolts are respectively threadedly connected to the outer side walls of the two sliders, and the nuts of the locking bolts are located outside the adjustment groove.

[0008] A gasket is sleeved on the outer side of the screw rod of the locking bolt and inside the nut of the locking bolt.

[0009] A rotating shaft is arranged on the axis of the wire feeding wheel body. A bearing is arranged at the lower part of the rotating shaft, and the outer ring of the bearing is fixed to the upper part of the slider located on the same vertical line as it.

[0010] A positioning hole is formed on the axis of the wire feeding wheel body. The rotating shaft is inserted into the positioning hole and is in interference fit with the positioning hole. The size of the rotating shaft is slightly larger than the size of the positioning hole, and the interference amount ranges from 0.01 mm to 0.03 mm. The positioning hole on the wire feeding wheel body is press-fitted onto the rotating shaft by means of cold press fitting.

[0011] A protective cover is arranged on the outer side of the wire feeding wheel body, and the protective cover should be made of anti-slip, wear-resistant and high-temperature-resistant rubber material.

[0012] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0013] 1. The present utility model can conveniently and quickly synchronously adjust the distance between the two wire feeding wheel bodies through the synchronous pitch adjustment component, without the need for secondary alignment and centering operations, facilitating the stable and efficient wire feeding operation for various specifications and diameters of welding wires, solving the problems that the wire feeding wheels of traditional wire feeders are cumbersome to operate during adjustment, and it is necessary to repeatedly align and correct the symmetric vertical plane between the two adjusted wire feeding wheels and the vertical plane where the axis of the wire feeding direction is located to make them coincide, with cumbersome centering operation and low efficiency, greatly reducing the efficiency of adjusting the distance between the wire feeding wheels and the wire feeding efficiency of the wire feeder.

[0014] 2. The present utility model can drive the bidirectional bolt to rotate. Due to the threaded connection between the bidirectional bolt and the two sliders and the guiding and limiting effects of the slide rail on the two sliders, the rotating bidirectional bolt can drive the sliders threadedly connected to it to move towards each other along the slide rail, thereby realizing the synchronous adjustment operation of the positions of the two sliders, and the operation is more convenient and efficient.

[0015] 3. The present utility model can avoid the damage caused by the direct extrusion of the lower part of the nut of the locking bolt on the outer side wall of the slide rail through the gasket.

[0016] 4. The utility model can avoid slippage or indentation caused by direct contact between the wire feeding wheel body and the wire feeding wheel body during the process of wire feeding through anti-slip, greatly improving the stability of wire feeding. Description of the Drawings

[0017] Figure 1 It is a schematic structural view of the wire feeding wheel adjusting device of the wire feeder of the present utility model;

[0018] Figure 2 For the present utility model Figure 1 The enlarged view of the structure at A in it;

[0019] Figure 3 It is a schematic structural view of another perspective of the wire feeding wheel adjusting device of the wire feeder of the present utility model.

[0020] Description of the reference numerals: 100, synchronous pitch adjustment assembly; 101, slide rail; 102, slider; 103, bidirectional bolt; 104, adjustment slot; 105, locking bolt; 106, gasket; 200, wire feeding wheel body; 300, rotating shaft; 400, positioning hole. Detailed Embodiment

[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the accompanying drawings of the embodiments of the present utility model will be combined below Figures 1 - 3 , and the technical solutions of the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.

[0022] As Figures 1 - 3 shown: This embodiment provides a wire feeding wheel adjusting device for a wire feeder. The adjusting device is arranged on the wire feeder and is perpendicular to the conveying direction of the welding wire. It includes a synchronous pitch adjustment assembly 100 arranged on the wire feeder. Two wire feeding wheel bodies 200 are rotatably arranged on the synchronous pitch adjustment assembly 100. The welding wire is located between the two wire feeding wheel bodies 200. The present utility model can conveniently and quickly synchronously adjust the distance between the two wire feeding wheel bodies 200 through the synchronous pitch adjustment assembly 100, without the need for secondary calibration and centering operations, facilitating the stable and efficient conveying operation of welding wires of various specifications and diameters, greatly improving the efficiency of wire feeding wheel pitch adjustment, and improving the wire feeding efficiency of the wire feeder.

[0023] According to an embodiment of the present utility model, as Figures 1 - 3As shown in the figure, the synchronous pitch adjustment component 100 includes a slide rail 101 provided on the wire feeder. Two sliders 102 are slidably arranged inside the slide rail 101. Threaded holes with opposite thread pitches are provided on the two sliders 102 along the length direction of the slide rail 101. A bidirectional bolt 103 is threadedly connected to the threaded holes of the two sliders 102. The nut of the bidirectional bolt 103 is located outside the slide rail 101. In the present utility model, the bidirectional bolt 103 can be rotated. Due to the threaded connection between the bidirectional bolt 103 and the two sliders 102, as well as the guiding and limiting effects of the slide rail 101 on the two sliders 102, the rotating bidirectional bolt 103 can drive the sliders 102 threadedly connected to it to move towards each other along the slide rail 101, thereby realizing the synchronous adjustment operation of the positions of the two sliders 102, and the operation is more convenient and efficient.

[0024] According to another embodiment of the present utility model, as Figure 1 and Figure 2 shown, an adjustment groove 104 is provided on the outer side wall of the slide rail 101 on one side. Locking bolts 105 are respectively threadedly connected to the outer side walls of the two sliders 102. The nuts of the locking bolts 105 are located outside the adjustment groove 104. In the present utility model, the locking bolts 105 can be loosened, and then the bidirectional bolt 103 can be rotated to synchronously adjust the positions between the two sliders 102. Moreover, after the positions of the two sliders 102 are adjusted, the adjusted sliders 102 can be locked by tightening the locking bolts 105, avoiding the change in the distance between the sliders 102 caused by the extension of the service time during the wire feeding process of the wire feeding wheel, which greatly increases the firm stability of the positions of the sliders 102 after adjustment.

[0025] A gasket 106 is sleeved on the outer side of the screw rod of the locking bolt 105 and inside the nut of the locking bolt 105. In the present utility model, the gasket 106 can be used to prevent the lower part of the nut of the locking bolt 105 from directly squeezing against the outer side wall of the slide rail 101 and causing damage.

[0026] According to another embodiment of the present utility model, as Figure 1 and Figure 3 shown, a rotating shaft 300 is provided on the axis of the wire feeding wheel body 200. A bearing is provided at the lower part of the rotating shaft 300. The outer ring of the bearing is fixed to the upper part of the slider 102 located on the same vertical line as it.

[0027] A positioning hole 400 is provided on the axis of the wire feeding wheel body 200. The rotating shaft 300 is inserted into the positioning hole 400 and is in interference fit with the positioning hole 400. The size of the rotating shaft 300 is slightly larger than the size of the positioning hole 400. The range of the interference amount is 0.01 mm to 0.03 mm. The positioning hole 400 on the wire feeding wheel body 200 is press-fitted onto the rotating shaft 300 by means of cold press fitting.

[0028] A protective sleeve is provided on the outer side of the wire feeding wheel body 200. The protective sleeve should be made of anti-slip, wear-resistant and high-temperature-resistant rubber material. The utility model can avoid slipping or crushing caused by direct contact with the wire feeding wheel body 200 during the process of conveying the welding wire through anti-slip, greatly improving the stability of the welding wire conveying.

[0029] The usage method of the utility model:

[0030] First of all, it should be clear that the adjustment device involved in the utility model is mainly used for the adjustment operation of the distance between the wire feeding wheel bodies 200 during the process of the wire feeder conveying the welding wire. The adjustment device is arranged on the wire feeder and is perpendicular to the conveying direction of the welding wire. The utility model takes the adjustment of the distance between the wire feeding wheel bodies 200 as an example to elaborate its usage method in detail. When the distance between the wire feeding wheels needs to be adjusted, first use a wrench to loosen the locking bolt 105 until the gasket 106 is separated from the outer side wall of the slide rail 101, and then use a wrench to turn the bidirectional bolt 103. By turning the bidirectional bolt 103, due to the threaded connection between the bidirectional bolt 103 and the two sliders 102 and the guiding and limiting effects of the slide rail 101 on the two sliders 102, the rotating bidirectional bolt 103 can drive the sliders 102 threaded to it to move towards each other along the slide rail 101, thereby realizing the synchronous adjustment operation of the positions of the two sliders 102. After the adjustment is completed, reverse-turn the locking bolt 105 to lock the sliders 102 with adjusted positions, and then the welding wire conveying operation can be carried out. The utility model can realize the convenient and rapid synchronous adjustment operation of the distance between the two wire feeding wheel bodies 200 through the synchronous distance adjustment component 100, without the need for secondary alignment and centering operations, facilitating the stable and efficient conveying operation of welding wires of various specifications and diameters, solving the problems that the operation of the wire feeding wheels of the traditional wire feeder is cumbersome during the adjustment process, and it is necessary to repeatedly align and correct the symmetric vertical plane between the two adjusted wire feeding wheels and the vertical plane where the axis of the conveying direction of the welding wire is located to make them coincide, the centering operation is cumbersome, the efficiency is low, greatly reducing the efficiency of the wire feeding wheel distance adjustment and the wire feeding efficiency of the wire feeder.

[0031] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0032] The above are the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A wire feeding wheel adjusting device for a wire feeder, the adjusting device is arranged on the wire feeder and is perpendicular to the conveying direction of the welding wire, and is characterized in that: It includes a synchronous pitch adjustment component (100) arranged on a wire feeder. Two wire feeding wheel bodies (200) are rotatably arranged on the synchronous pitch adjustment component (100), and the welding wire is located between the two wire feeding wheel bodies (200).

2. The wire feeding wheel adjusting device of the wire feeder according to claim 1, characterized in that: The synchronous pitch adjustment component (100) includes a slide rail (101) arranged on the wire feeder. Two sliders (102) are slidably arranged inside the slide rail (101). Thread holes with opposite thread pitches are formed in the two sliders (102) along the length direction of the slide rail (101). A bidirectional bolt (103) is threadedly connected to the thread holes of the two sliders (102), and the nut of the bidirectional bolt (103) is located outside the slide rail (101).

3. The wire feeder wire feeding wheel adjusting device according to claim 2, characterized in that: An adjustment groove (104) is formed on the outer side wall of the slide rail (101) on one side. Locking bolts (105) are respectively threadedly connected to the outer side walls of the two sliders (102), and the nuts of the locking bolts (105) are located outside the adjustment groove (104).

4. The wire feeder wire feeding wheel adjusting device according to claim 3, characterized in that: A gasket (106) is sleeved on the outer side of the screw rod of the locking bolt (105) and inside the nut of the locking bolt (105).

5. The wire feeding wheel adjusting device of the wire feeder according to claim 4, characterized in that: A rotating shaft (300) is arranged on the axis of the wire feeding wheel body (200). A bearing is arranged at the lower part of the rotating shaft (300), and the outer ring of the bearing is fixed to the upper part of the slider (102) on the same vertical line as it.

6. The wire feeding wheel adjusting device of the wire feeder according to claim 5, characterized in that: A positioning hole (400) is formed on the axis of the wire feeding wheel body (200). The rotating shaft (300) is inserted into the positioning hole (400) and is in interference fit with the positioning hole (400).

7. The wire feeder wire feeding wheel adjusting device according to claim 6, characterized in that: A protective cover is arranged on the outer side of the wire feeding wheel body (200).