Auxiliary device for welding side plate of cable branch box

By designing a cable branch box side plate welding auxiliary device that includes height adjustment and rotation adjustment mechanisms, the problem of single function of the existing device is solved, multi-dimensional adjustment and stability of the welding table are realized, and the adaptability and comfort of welding are improved.

CN223146445UActive Publication Date: 2025-07-25BEIJING HEROSAIL POWER SCI & TECH
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Patent Information

Application Number
CN202521254547.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-07-25
Estimated Expiration
2035-06-19

AI Technical Summary

Technical Problem

The existing cable branch box side plate welding device has a single function and lacks multi-dimensional adjustment, which cannot meet the multi-directional welding needs. Operators need to passively adapt to the equipment, and lack comfort.

Method used

A cable branch box side plate welding auxiliary device including a frame, welding table, bottom plate, height adjustment mechanism and rotation adjustment mechanism is designed. The height and angle of the welding table are flexibly adjusted through the height adjustment mechanism and rotation adjustment mechanism, and adapted to operators of different heights and multi-angle welding scenarios.

Benefits of technology

It realizes flexible adjustment of the height and inclination angle of the welding table, adapts to operators of different heights, reduces personnel movement, ensures welding stability, adapts to multi-angle welding needs, and improves welding comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary welding device for a side plate of a cable branch box, which relates to the technical field of cable branch box welding and comprises a frame, a welding table, a bottom plate, a height adjusting mechanism and a rotation adjusting mechanism, the bottom plate is movably arranged on the upper side of the frame, and the welding table is mounted on the bottom plate. The height adjusting mechanisms are arranged between the rack and the bottom plate and push the bottom plate to ascend and descend, the rotating mechanism is located between the bottom plate and the welding table and drives the welding table to rotate, the two height adjusting mechanisms are symmetrically arranged at the two ends of the bottom plate, and the two height adjusting mechanisms work independently. The height and the inclination angle of the welding table can be flexibly adjusted, the welding table is suitable for operators of different heights and multi-angle welding scenes, movement of the operators is reduced, sliding displacement of the side plates of the cable branch box in the adjusting process is prevented, and welding stability is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable branch box welding, in particular to a welding auxiliary device for the side plate of a cable branch box. Background Technique

[0002] A cable branch box is a central component in a distribution line used to connect cables to each other and to other electrical devices. It generally includes components such as a box cover plate, a box front panel, a box back panel, box side plates, and a box bottom plate. The box side plates are located on the left and right sides of the box body and are generally provided with structures such as ventilation and heat dissipation holes. They are stuck in the grooves of the box front panel and the box back panel and together with other panels form a cavity for accommodating electrical equipment.

[0003] When welding the side plates of a cable branch box, in order to ensure the welding accuracy, it is usually necessary to fix the side plates, reduce the shaking displacement, and ensure the weld and connection quality.

[0004] Chinese Utility Model Patent CN214721856U discloses a welding tooling for the processing of a cable splitter box, including a bottom plate, a support frame, a receiving block, a top plate, a fixture, a limiting block, a guide wheel, a pushing mechanism, and a supporting mechanism. In the utility model, by setting a pushing mechanism at the upper end of the bottom plate, the air cylinder extends, driving the push block to move backward, and the push block moves through the sliding rod inside the guide sleeve, so that the top block moves backward, and then the top plate is jacked and tilted through the guide wheel, achieving the advantage of being able to quickly tilt and weld the edge of the cable splitter box; by setting a supporting mechanism at the upper end of the bottom plate, when the top plate tilts, it will press the telescopic rod to move inside the sliding column, so that the telescopic rod presses the compression spring to deform and contract, and the telescopic rod and the sliding column cooperate to support the top plate, achieving the advantage of being able to make the top plate tilt smoothly.

[0005] In the actual use process of the above solution, the functions of the welding device or the auxiliary device are relatively single, mostly limited to fixing or simple angle adjustment, and cannot meet the multi-directional welding requirements; and there is a lack of multi-dimensional adjustment function, the height of the welding table is fixed, and the operator needs to passively adapt to the equipment, resulting in insufficient comfort. Therefore, how to achieve multi-directional welding and multi-dimensional adjustment is an urgent problem to be solved at present. Content of the Utility Model

[0006] The purpose of the utility model is to solve the problems in the background technique and provide a welding auxiliary device for the side plate of a cable branch box.

[0007] To achieve the above object, the utility model adopts the following technical solution: A welding auxiliary device for the side plate of a cable distribution box, which includes a frame, a welding table and a bottom plate. The bottom plate is movably arranged on the upper side of the frame, and the welding table is installed on the bottom plate. It also includes a height adjustment mechanism and a rotation adjustment mechanism. The height adjustment mechanism is arranged between the frame and the bottom plate and pushes the bottom plate to move up and down. The rotation mechanism is located between the bottom plate and the welding table and drives the welding table to rotate. There are two height adjustment mechanisms symmetrically arranged at both ends of the bottom plate, and the two height adjustment mechanisms work independently;

[0008] The height adjustment mechanism includes a support rod, a fixed rod, a guide wheel and an electric telescopic rod. The fixed rod is located under the bottom plate. One end of the fixed rod is rotatably installed with a guide wheel and is slidably connected to the frame through the guide wheel. One end of the support rod is rotatably connected to the fixed rod, and the other end is rotatably connected to the bottom plate. The electric telescopic rod is rotatably installed on the frame, and the movable end of the electric telescopic rod is rotatably connected to the support rod or the fixed rod. A limiting mechanism is arranged between the fixed rod and the frame;

[0009] The rotation adjustment mechanism includes a worm gear and a worm. The worm gear is meshed with the worm. The worm is rotatably installed at the bottom of the bottom plate, and the worm gear is rotatably installed at the bottom of the bottom plate. The worm gear is fixedly connected to the welding table.

[0010] Further, the frame includes a base and a connecting frame arranged under the bottom plate. The base is a trough-shaped with an upward opening, and the connecting frame is arranged on the top of the base.

[0011] Further, limiting angle blocks are respectively fixed at the four corners above the welding table, and a round table is fixedly arranged at the middle position of the bottom of the welding table. The round table rotatably penetrates the bottom plate and is fixedly connected to the worm gear.

[0012] Further, there are two support rods and two fixed rods for each height adjustment mechanism. The two fixed rods are arranged on both sides of the frame. A connecting shaft I is arranged between the two fixed rods. The upper ends of the two support rods are respectively rotatably connected to both sides of the bottom plate, and the lower ends of the two support rods are both rotatably connected to the connecting shaft I. The movable end of the electric telescopic rod is rotatably connected to the middle part of the connecting shaft I.

[0013] Further, guide wheels are rotatably installed at the lower ends of the fixed rods. Guide grooves are arranged on both sides of the top of the connecting frame. The guide wheels are respectively arranged in the corresponding guide grooves and can move along the guide grooves.

[0014] Further, the limiting mechanism includes a limiting block fixed on one side of the fixed rod and a limiting groove arranged on the frame. The limiting block is a rectangular block, and the limiting block is slidably arranged in the limiting groove.

[0015] Further, a second connecting rod is provided at the lower part of the frame, and both electric telescopic rods are rotatably mounted on the second connecting rod, and the two electric telescopic rods are arranged side by side along the axial direction of the second connecting rod.

[0016] Compared with the prior art, the present utility model has the following beneficial effects:

[0017] The cable branch box side plate welding auxiliary device can flexibly adjust the height and inclination angle of the welding table, adapt to operators of different heights and multi-angle welding scenarios. With the meshing transmission of the worm and the worm wheel, the welding table can be driven to rotate to realize multi-position welding of the side plate, reduce the movement of the operator, and the limit angle blocks at the four corners above the welding table can fix the cable branch box to prevent sliding and displacement during the adjustment process, ensuring the welding stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is the present utility model Figure 1 a schematic structural diagram from another perspective;

[0020] Figure 3 is a schematic structural diagram of the height adjustment mechanism of the present utility model;

[0021] Figure 4 is an exploded view of the rotation adjustment mechanism of the present utility model.

[0022] In the figure: 1, welding table; 2, bottom plate; 3, limit angle block; 4, support rod; 5, fixed rod; 6, guide wheel; 7, first connecting shaft; 8, electric telescopic rod; 9, second connecting rod; 10, connecting frame; 11, base; 12, guide groove; 13, worm wheel; 14, worm; 15, hand wheel; 16, mounting seat; 17, control device; 18, limit block; 19, limit groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following further describes the present utility model with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the drawings is for better explanation, and the structure of the present utility model necessarily goes beyond these limited embodiments. For some equivalent replacement schemes or common means, no detailed description will be given herein, but they still fall within the protection scope of the present application.

[0024] Figures 1 - 4 is the best embodiment of the present utility model. The following further describes the present utility model with reference to the attached Figures 1 - 4 drawings.

[0025] Refer to the attached Figures 1 - 4, The utility model discloses a welding auxiliary device for the side plate of a cable branch box, which includes a frame, a welding table 1 and a bottom plate 2. The bottom plate 2 is movably arranged on the upper side of the frame, and the welding table 1 is installed on the bottom plate 2. It also includes a height adjustment mechanism and a rotation adjustment mechanism. The height adjustment mechanism is arranged between the frame and the bottom plate 2 and pushes the bottom plate 2 to rise and fall. The rotation mechanism is located between the bottom plate 2 and the welding table 1 and drives the welding table 1 to rotate.

[0026] There are two height adjustment mechanisms symmetrically arranged at both ends of the bottom plate 2. The two height adjustment mechanisms work independently. When the two height adjustment mechanisms work synchronously, they can adjust the height of the welding table 1. When the two height adjustment structures work out of sync, they can adjust the tilt angle of the welding table 1.

[0027] The height adjustment mechanism includes a support rod 4, a fixed rod 5, a guide wheel 6 and an electric telescopic rod 8. The fixed rod 5 is located under the bottom plate 2. One end of the fixed rod 5 is rotatably installed with a guide wheel 6 and is slidably connected to the frame through the guide wheel 6. One end of the support rod 4 is rotatably connected to the fixed rod 5, and the other end is rotatably connected to the bottom plate 2. The electric telescopic rod 8 is rotatably installed on the frame, and the movable end of the electric telescopic rod 8 is rotatably connected to the support rod 4 or the fixed rod 5.

[0028] In this embodiment, the fixed rod 5 is vertically arranged. The upper end of the fixed rod 5 is rotatably connected to the support rod 4, and the lower end is rotatably installed with a guide wheel 6.

[0029] In order to ensure the stable operation of the height adjustment mechanism, a limit mechanism is arranged between the fixed rod 5 and the frame so that the fixed rod 5 can only move linearly and cannot rotate.

[0030] The limit mechanism includes a limit block 18 fixed on one side of the fixed rod 5 and a limit groove 19 arranged on the frame. The limit block 18 is a rectangular block, and the limit block 18 is slidably arranged in the limit groove 19. When the fixed rod 5 moves, the limit block 18 cooperates with the limit groove 19 to ensure that the fixed rod 5 can only move along the limit groove 19 and cannot rotate.

[0031] The rotation adjustment mechanism is arranged between the welding table 1 and the bottom plate 2 and is used to adjust the rotation of the welding table 1. The rotation adjustment mechanism includes a worm gear 13 and a worm 14. The worm gear 13 is meshed with the worm 14. The worm 14 is rotatably installed at the bottom of the bottom plate 2, and the worm gear 13 is fixedly connected to the welding table 1.

[0032] Specifically, the frame includes a base 11 arranged under the bottom plate 2 and a connecting frame 10. The base 11 is a trough-shaped with an upward opening. The connecting frame 10 is fixedly installed on the top of the base 11. The connecting frame 10 is a cuboid frame. One end of the connecting frame 10 is installed with a control device 17 for controlling the action of the electric telescopic rod 8. In this embodiment, the control device 17 is a PLC controller.

[0033] In this embodiment, there are two support rods 4 and two fixed rods 5 for each height adjustment mechanism. The two fixed rods 5 are arranged on both sides of the frame. A first connecting shaft 7 is arranged between the two fixed rods 5. The two ends of the first connecting shaft 7 are respectively rotatably connected to the tops of the corresponding fixed rods 5 on the two sides. The upper ends of the two support rods 4 are respectively rotatably connected to both sides of the bottom plate 2, and the lower ends of the two support rods 4 are both rotatably connected to the first connecting shaft 7. The movable end of the electric telescopic rod 8 is rotatably connected to the middle of the first connecting shaft 7.

[0034] Guide wheels 6 are rotatably installed at the lower ends of the fixed rods 5. Guide grooves 12 are arranged on both sides of the top of the connecting frame 10. The guide wheels 6 are respectively arranged in the corresponding guide grooves 12 and can move along the guide grooves 12.

[0035] A second connecting rod 9 is arranged in the middle of the base 11. The two electric telescopic rods 8 are rotatably installed on the second connecting rod 9. In order to avoid interference between the two electric telescopic rods 8, the two electric telescopic rods 8 are arranged side by side along the axis of the second connecting rod 9.

[0036] When adjusting the height, the electric telescopic rod 8 is controlled to act by the control device 17. The two electric telescopic rods 8 are controlled separately. When the two electric telescopic rods 8 act synchronously, they push the first connecting shafts 7 on both sides to drive the fixed rods 5 at both ends to move horizontally synchronously. The guide wheels 6 move in the guide grooves 12, and the limit blocks 18 slide in the limit grooves 19, so that the first connecting shafts 7 on both sides approach or move away from each other, and then the inclination angles of the support rods 4 on both sides are changed, realizing the height adjustment of the welding table 1 up and down, facilitating the adjustment of the height of the welding table 1 according to the needs of the welding personnel, assisting welding, improving the comfort of welding, and having high adaptability.

[0037] When adjusting the inclination angle, only the electric telescopic rod 8 on one side can be made to act. The electric telescopic rod 8 pushes the first connecting shaft 7 on the corresponding side to move, so that the inclination angle of the support rod 4 on that side is changed, causing one end of the bottom plate 2 and the welding table 1 to rise or fall, realizing the adjustment of the inclination angle of the bottom plate 2 and the welding table 1 thereon, and assisting welding.

[0038] After the angle adjustment is completed, by making the two electric telescopic rods 8 act synchronously, the height of the welding table 1 in the inclined state can be adjusted, making the welding table 1 have good adaptability.

[0039] Specifically, limit angle blocks 3 are fixedly arranged at the four corners above the welding table 1 for limiting the cable distribution box. During the inclination and rotation of the welding table 1, the positions of the cable distribution box and its side plates can be limited. The limit angle blocks 3 are in a right-angled shape. A round table is fixedly arranged in the middle of the lower side of the welding table 1. The round table rotatably passes through the bottom plate 2 and is fixedly connected to the worm wheel 13.

[0040] Handwheels 15 are fixedly installed at both ends of the worm 14. The handwheels 15 are located on one side of the bottom plate 2. An installation seat 16 is arranged at the bottom of the bottom plate 2. The worm 14 is rotatably installed on the installation seat 16.

[0041] In this embodiment, according to the needs of the welding operator, the welding table 1 can be rotationally adjusted, so that the welding operator can weld at multiple positions on the side plate of the cable distribution box without rotating around the welding table 1.

[0042] When adjustment is needed, rotate the handwheel 15. The handwheel 15 drives the worm 14 to rotate, and then drives the worm gear 13 to rotate. The worm gear 13 drives the welding table 1 to rotate through the frustum. After reaching the required position, stop rotating the handwheel 15.

[0043] During use, according to the needs of the welding operator, the two electric telescopic rods 8 operate simultaneously. The fixed rods 5 at both ends are driven to move simultaneously through the connecting shafts 7 on both sides. The guide wheels 6 move in the guide grooves 12, and the limit blocks 18 slide in the limit grooves 19, so that the connecting shafts 7 on both sides approach or move away from each other, raising or lowering the welding table 1.

[0044] Only operate one side of the electric telescopic rod 8 to push the corresponding connecting shaft 7 on that side to move, so that the inclination angle of the support rod 4 on that side changes, raising or lowering one end of the bottom plate 2 and the welding table 1, and adjusting the inclination angle of the bottom plate 2 and the welding table 1 thereon.

[0045] During the welding process, the handwheel 15 can also be rotated, so that the worm 14 drives the worm gear 13 to rotate, and then drives the welding table 1 to rotate. The above process is used to assist the welding operator in welding the side plate of the cable distribution box. The operation is simple and easy to implement.

[0046] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution content of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. An auxiliary device for welding the side plate of a cable distribution box, comprising a frame, a welding table (1) and a bottom plate (2). The bottom plate (2) is movably arranged on the upper side of the frame, and the welding table (1) is installed on the bottom plate (2), characterized in that, It also includes a height adjustment mechanism and a rotation adjustment mechanism. The height adjustment mechanism is arranged between the frame and the bottom plate (2) and pushes the bottom plate (2) to move up and down. The rotation mechanism is located between the bottom plate (2) and the welding table (1) and drives the welding table (1) to rotate. There are two height adjustment mechanisms symmetrically arranged at both ends of the bottom plate (2), and the two height adjustment mechanisms work independently; The height adjustment mechanism includes a support rod (4), a fixed rod (5), a guide wheel (6) and an electric telescopic rod (8). The fixed rod (5) is located on the lower side of the bottom plate (2). One end of the fixed rod (5) is rotatably installed with a guide wheel (6) and is slidably connected to the frame through the guide wheel (6). One end of the support rod (4) is rotatably connected to the fixed rod (5), and the other end is rotatably connected to the bottom plate (2). The electric telescopic rod (8) is rotatably installed on the frame, and the movable end of the electric telescopic rod (8) is rotatably connected to the support rod (4) or the fixed rod (5). A limiting mechanism is arranged between the fixed rod (5) and the frame; The rotation adjustment mechanism includes a worm gear (13) and a worm (14). The worm gear (13) is meshed and connected with the worm (14). The worm (14) is rotatably installed at the bottom of the bottom plate (2), and the worm gear (13) is rotatably installed at the bottom of the bottom plate (2). The worm gear (13) is fixedly connected to the welding table (1).

2. The welding auxiliary device for the side plate of a cable distribution box according to claim 1, wherein: The frame includes a base (11) and a connecting frame (10) arranged below the bottom plate (2). The base (11) is a trough-shaped with an upward opening, and the connecting frame (10) is arranged on the top of the base (11).

3. An auxiliary device for welding the side plate of a cable branch box according to claim 1, characterized in that: At the four corners above the welding table (1), limiting angle blocks (3) are respectively fixed. In the middle position at the bottom of the welding table (1), a round table is fixedly installed. The round table rotatably penetrates the bottom plate (2) and is fixedly connected to the worm gear (13).

4. The welding auxiliary device for the side plate of a cable distribution box according to claim 1, characterized in that: There are two support rods (4) and two fixed rods (5) for each height adjustment mechanism. The two fixed rods (5) are arranged on both sides of the frame. A connecting shaft one (7) is arranged between the two fixed rods (5). The upper ends of the two support rods (4) are respectively rotatably connected to both sides of the bottom plate (2), and the lower ends of the two support rods (4) are both rotatably connected to the connecting shaft one (7). The movable end of the electric telescopic rod (8) is rotatably connected to the middle of the connecting shaft one (7).

5. An auxiliary device for welding the side plate of a cable branch box according to claim 4, characterized in that: A guide wheel (6) is rotatably installed at the lower end of each fixed rod (5). Guide grooves (12) are arranged on both sides of the top of the connecting frame (10). Each guide wheel (6) is respectively arranged in the corresponding guide groove (12) and can move along the guide groove (12).

6. The welding auxiliary device for the side plate of a cable distribution box according to claim 1, wherein: The limiting mechanism includes a limiting block (18) fixed on one side of the fixed rod (5) and a limiting groove (19) arranged on the frame. The limiting block (18) is a rectangular block, and the limiting block (18) is slidably arranged in the limiting groove (19).

7. An auxiliary device for welding the side plate of a cable branch box according to claim 1, characterized in that: A connecting rod two (9) is arranged at the lower part of the frame. The two electric telescopic rods (8) are rotatably installed on the connecting rod two (9), and the two electric telescopic rods (8) are arranged side by side along the axial direction of the connecting rod two (9).

Citation Information

Patent Citations

  • Welding tool for processing cable distribution box

    CN214721856U