Glue pressing and wire locking equipment for stamping plate

By designing a fully automated stamping plate rubber-pressing wire locking equipment, and using vacuum suction cups and magnetic wire locking guns to achieve automated operation, the problems of low efficiency and difficult to guarantee in the existing technology are solved, and processing efficiency and safety are improved.

CN223146485UActive Publication Date: 2025-07-25TIANJIN DONGBAO ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420588811.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-07-25
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the processing of existing stamping plates, the operation efficiency of the rubber plug and lock screw is low, the accuracy is difficult to guarantee, the labor intensity is high, and there are safety hazards.

Method used

An automated device including conveying, feeding, glue pressing and wire locking devices is designed. Fully automated operation is achieved through vacuum suction cups and magnetic wire locking guns. It combines a limit baffle and fixture to ensure accurate positioning, and uses a vibrating screen disc and screw feeder to improve the conveying efficiency.

Benefits of technology

The efficiency of stamping plate rubber plugs and locking screws is significantly improved, the processing accuracy and consistency is ensured, labor costs and labor intensity are reduced, and production safety is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides stamping plate glue pressing and wire locking equipment, and belongs to the technical field of automatic machining equipment. The feeding device and the conveying device are coaxially and continuously arranged, the feeding device comprises a rack and a material clamp, the rack can stably support a stamping plate to be machined, and the material clamp is installed on the upper portion of the rack; the glue pressing device comprises a vacuum suction cup and a suction cup driving mechanism, and the vacuum suction cup is installed at the moving end of the suction cup driving mechanism; the rubber plug is positioned and pressed into the stamping plate after being grabbed by the vacuum chuck; the wire locking device comprises a magnetic attraction wire locking gun and a wire locking gun driving mechanism, and the magnetic attraction wire locking gun is installed at the moving end of the wire locking gun driving mechanism. According to the equipment, the efficiency of rubber plug pressing and screw locking operation of the stamping plate is remarkably improved, and efficient and continuous operation is achieved; the machining precision and consistency are guaranteed, and the product quality is improved; labor cost and labor intensity are reduced, and production benefits are improved; the safety of the production process is improved, and the accident risk is reduced.
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Description

Technical Field

[0001] This application belongs to the technical field of automated processing equipment, involving stamping technology and screw locking technology. Specifically, it is a stamping plate rubber plug pressing and screw locking device. Background Art

[0002] During the processing of stamping plates, it is necessary to perform rubber plug pressing and screw locking operations after the plate is stamped and formed. The existing processing methods usually adopt manual or semi-manual and semi-automatic methods. Manual rubber plug pressing and screw locking operations are carried out on the stamping plate, or auxiliary equipment is used for rubber plug pressing and screw locking operations after manual positioning. The processing efficiency is low, the processing accuracy is difficult to guarantee, the labor intensity is high, the personnel cost is high, and there are potential safety hazards. Summary of the Utility Model

[0003] The purpose of this application is to overcome the deficiencies of the prior art and provide a stamping plate rubber plug pressing and screw locking device to improve processing efficiency and processing accuracy.

[0004] A stamping plate rubber plug pressing and screw locking device includes:

[0005] A conveying device, including a conveyor belt. The conveyor belt is arranged horizontally, and the upper end of the conveyor belt can support and convey the stamping plate to be processed.

[0006] A feeding device. The feeding device is arranged coaxially and continuously with the conveying device. The feeding device includes a frame and a material clamp. The frame can stably support the stamping plate to be processed. The material clamp is installed on the upper part of the frame, and the material clamp reciprocates step by step along the length direction of the frame.

[0007] A rubber plug pressing device, including a vacuum suction cup and a suction cup driving mechanism. The suction cup driving mechanism is installed at the upper end of the frame. The moving end of the suction cup driving mechanism is installed with a vacuum suction cup. The suction cup driving mechanism can drive the vacuum suction cup to move reciprocally in a guiding manner. The vacuum suction cup grabs the rubber plug and then positions and presses it into the stamping plate.

[0008] A screw locking device, including a magnetic adsorption screw locking gun and a screw locking gun driving mechanism. The screw locking gun driving mechanism is installed at the upper end of the frame. The moving end of the screw locking gun driving mechanism is installed with a magnetic adsorption screw locking gun. The screw locking gun driving mechanism can drive the magnetic adsorption screw locking gun to move reciprocally in a guiding manner. The magnetic adsorption screw locking gun sucks the screw and then positions and screws it into the stamping plate.

[0009] By adopting the above technical solutions, this device uses the feeding device and the conveying device to be arranged continuously, and the material clamp that can position grabs the stamping plate to be processed and conveys it to the specified processing position with accurate positioning. The rubber plug pressing device and the screw locking device are fixedly arranged at the processing station. There is no need for manual auxiliary positioning operation, and the stamping plate can be processed fully automatically, directly outputting the finished workpiece with the rubber plug installed and the screw installed.

[0010] Preferably, the feeding device further includes a blocking device, which includes an induction probe, a lifting cylinder, and a baffle. The induction probe is arranged in the middle of the feeding device to detect whether there is a stamping plate at the processing station. The induction probe is electrically connected to the lifting cylinder through a circuit. The lifting cylinder is installed inside the frame. A baffle is vertically upwardly arranged and fixed at the telescopic end of the lifting cylinder. The baffle can rise beyond the upper end of the frame to block the movement of the stamping plate on the conveying device.

[0011] By adopting the above technical solution, the device designs a unique limiting baffle structure. The position of the workpiece is detected by the induction probe, and the lifting cylinder is automatically controlled to act, so as to block or release the workpiece, prevent the subsequent workpiece transmission from affecting the processing of the stamping plate at the processing station, and improve the reliability of the processing technology.

[0012] Preferably, there are two groups of glue pressing devices, and the two groups of glue pressing devices are both arranged at intervals with the wire locking device.

[0013] By adopting the above technical solution, according to the structural design requirements of the product, multiple different numbers of pressing foot devices and wire locking devices can be designed. Each group of glue pressing devices and wire locking devices can install and process one or more rubber plugs or screws to be installed at the same length position on the stamping plate.

[0014] Preferably, stamping plate clamps are arranged on both sides of the frame of the feeding device corresponding to the processing station, and the stamping plate clamps can clamp and fix the stamping plate.

[0015] By adopting the above technical solution, when the stamping plate clamp clamps the stamping plate to be processed, the position of the stamping plate is further ensured to be accurate, so as to ensure that the installation position of the rubber plug or screw on the stamping plate is accurately aligned and reliable during processing.

[0016] Preferably, there are two conveyor belts of the conveying device. The pulley of one conveyor belt is connected with an adjusting cylinder, and the driving direction of the adjusting cylinder is perpendicular to the conveying direction of the conveyor belt, for adjusting the distance between the two conveyor belts.

[0017] By adopting the above technical solution, the conveying device can adjust the distance between the two conveyor belts, so as to ensure that the distance can be adjusted according to the size of the workpiece, and the device can process stamping plates of various different sizes.

[0018] Preferably, the feeding device includes workpiece support plates. The workpiece support plates are two parallel and spaced apart on the frame, and an adjusting cylinder is installed between one of the workpiece support plates and the frame.

[0019] By adopting the above technical solution, the feeding device can adjust the distance between the two workpiece support plates, so as to ensure that the distance can be adjusted according to the size of the workpiece, and the device can process stamping plates of various different sizes.

[0020] Preferably, a vibrating sieve plate is arranged on one side of the frame corresponding to the rubber pressing device, and the vacuum suction cup can reciprocate between the vibrating sieve plate and the conveyor belt.

[0021] By adopting the above technical solution, the vibrating sieve plate can automatically convey the rubber stoppers and adjust the directions of the rubber stoppers to output them one by one in the same direction, which is convenient for installation and ensures the efficient automatic operation of the equipment.

[0022] Preferably, a screw feeder is installed on one side of the frame corresponding to the wire locking device.

[0023] By adopting the above technical solution, screws can be automatically conveyed, and the directions of the screws are adjusted to output them one by one in the same direction, which is convenient for installation and ensures the efficient automatic operation of the equipment.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] This equipment significantly improves the efficiency of the operations of pressing rubber stoppers and locking screws on the stamping plate, realizes high-efficiency continuous operation; ensures processing accuracy and consistency, and improves product quality; reduces labor costs and labor intensity, and improves production efficiency; improves the safety of the production process and reduces accident risks. Description of the Drawings

[0026] Figure 1 is a schematic diagram of the overall structure of this equipment.

[0027] Figure 2 is a schematic diagram of the structure of the stamping plate processed in this embodiment.

[0028] Figure 3 is the front view of this equipment.

[0029] Figure 4 is Figure 3 the sectional view taken along the line A-A (hiding the structure of part of the rubber pressing device).

[0030] Figure 5 is Figure 3 the sectional view taken along the line B-B.

[0031] Figure 6 is Figure 3 the top view.

[0032] Figure 7 is a schematic perspective view of the conveying device and the feeding device in this embodiment.

[0033] Figure 8 is Figure 7 the enlarged partial view of part C in

[0034] Reference Signs:

[0035] 1. Conveyor device; 101. Conveyor belt; 102. Conveyor shaft; 103. Driving pulley assembly; 104. Conveyor frame;

[0036] 2. Glue pressing device; 201. Glue pressing lifting mechanism; 202. Vacuum suction cup; 203. Glue pressing translation mechanism; 204. Vibrating sieve plate;

[0037] 3. Wire locking device; 301. Fixed frame; 302. Magnetic wire locking gun; 303. Wire locking lifting mechanism; 304. Slide block; 305. Wire locking translation mechanism; 306. Screw feeder;

[0038] 4. Feeding device; 401. Machine frame; 402. Stamping plate fixture; 403. Material clamp; 404. Feeding slide bar; 405. First support plate; 406. Second support plate;

[0039] 5. Stamping plate; 501. Plate body; 502. Screw hole; 503. Glue pressing hole;

[0040] 6. Blocking device; 601. Lifting cylinder; 602. Baffle. Detailed implementation manners

[0041] The present application will be further described in detail below with reference to the accompanying drawings.

[0042] See the attached Figure 1 as shown.

[0043] A stamping plate glue pressing and wire locking device includes a conveyor device 1, a feeding device 4, a glue pressing device 2 and a wire locking device 3. The output end of the feeding device 4 is connected to the input end of the conveyor device 1. The feeding device 4 and the conveyor device 1 are arranged coaxially and continuously, and the stamping plate 5 to be processed is conveyed along the horizontal direction of the same axis. The glue pressing device 2 and the wire locking device 3 are arranged at intervals on the conveyor device 1, and the output end of the conveyor device 1 is connected to the finished product packaging device;

[0044] A multi-axis robotic arm is arranged at the input end position of the feeding device 4, and the multi-axis robotic arm feeds the stamping plate 5 completed by the stamping machine into the input end of the feeding device 4.

[0045] See the attached Figure 2 as shown. In this embodiment, the structure of the stamping plate 5 to be processed is that a screw hole 502 is arranged in the middle of the plate body 501 of the stamping plate 5, and two glue pressing holes 503 are longitudinally arranged at intervals on the plate body 501 on both sides of the screw hole 502 in the horizontal direction. The glue pressing holes 503 on the same side are horizontally and vertically aligned. According to different product specifications in production, the size of the plate body 501 is different, and the number and positions of the screw holes 502 and the glue pressing holes 503 can be adjusted.

[0046] In this embodiment, there are two sets of rubber pressing devices 2, which are symmetrically arranged on both sides of the wire locking device 3. Each set of rubber pressing devices 2 is used to install rubber plugs in two rubber pressing holes 503 at the same longitudinal position on the mounting plate body 501.

[0047] See appendix Figure 3 、 4 As shown, the wire locking device 3 includes a fixed frame 301, a wire locking translation mechanism 305, a wire locking lifting mechanism 303, a magnetic adsorption wire locking gun 302, and a screw feeder 306. A vertical fixed frame 301 is fixedly installed on one side of the machine frame 401 at the corresponding processing position. A wire locking translation mechanism 305 is installed at the upper end of the fixed frame 301. The wire locking translation mechanism 305 includes a guiding track and a slider 304. The guiding direction of the guiding track is perpendicular to the conveyor belt 101. The slider 304 is guidingly driven and installed on the guiding track. A wire locking lifting mechanism 303 is installed on the slider 304. The mobile end of the wire locking lifting mechanism 303 is installed with a magnetic adsorption wire locking gun 302. The magnetic adsorption wire locking gun 302 is a module that controls the magnetic force to absorb or release screws and rotates to control the screws by energizing and de-energizing.

[0048] The wire locking translation mechanism 305 and the wire locking lifting mechanism 303 constitute the wire locking gun driving mechanism of this embodiment. According to the actual processed product situation, the wire locking gun driving mechanism can also include a positioning and adjusting structure. Specifically, a positioning and adjusting mechanism with a moving direction the same as the conveying direction can be installed between the slider 304 and the wire locking lifting mechanism 303. According to the position of the screw holes 502 on the stamping plate 5, the installation position of the screws can be adjusted.

[0049] The above-mentioned wire locking translation mechanism 305, wire locking lifting mechanism 303, and positioning and adjusting structure can all adopt electric telescopic rods, linear motors, or other linear pneumatic actuators, hydraulic actuators, or linear moving mechanisms that can achieve positioning control through a gear and rack mechanism.

[0050] A screw feeder 306 is installed on the other side of the machine frame 401 corresponding to the wire locking device 3. The screw feeder 306 adjusts the screws one by one and outputs them in the same direction.

[0051] See appendix Figure 3 、 5 As shown, the rubber pressing device 2 includes a rubber pressing translation mechanism 203, a rubber pressing lifting mechanism 201, a vacuum suction cup 202, and a vibrating sieve tray 204. A rubber pressing translation mechanism 203 is erected above the machine frame 401. The rubber pressing translation mechanism 203 vertically straddles above the feeding device 4. The mobile end of the rubber pressing translation mechanism 203 is installed with the fixed end of the rubber pressing lifting mechanism 201. The mobile end of the rubber pressing lifting mechanism 201 is installed with a vacuum suction cup 202. The vacuum suction cup 202 is connected to an air path distributor through an air pipe. After the vacuum suction cup 202 grabs the rubber plug, it can move to the position of the rubber pressing hole 503 and be positioned and pressed into the stamping plate 5.

[0052] The rubber pressing translation mechanism 203 and the rubber pressing lifting mechanism 201 of this embodiment constitute the rubber pressing driving mechanism of this embodiment. According to the actual processed product situation, the rubber pressing driving mechanism may further include a positioning and adjusting structure. Specifically, a positioning and adjusting mechanism with a moving direction the same as the conveying direction is installed between the rubber pressing translation mechanism 203 and the rubber pressing lifting mechanism 201. According to the position of the rubber pressing hole 503 on the stamping plate 5, the installation position of the rubber plug can be adjusted.

[0053] The above-mentioned rubber pressing translation mechanism 203, rubber pressing lifting mechanism 201, and positioning and adjusting structure can all adopt electric telescopic rods, linear motors, or other linear pneumatic actuators, hydraulic actuators, or a linear moving mechanism that can achieve positioning control through a gear and rack mechanism.

[0054] An extension platform is provided outside the corresponding frame 401 of the rubber pressing device 2, and a vibrating sieve plate 204 is installed on the extension platform. The vibrating sieve plate 204 is used to automatically vibrate and adjust the rubber plugs to the same direction and output them one by one in sequence. The rubber pressing translation mechanism 203 extends above the output end of the vibrating sieve plate 204 outside the frame 401. Driven by the rubber pressing translation mechanism 203, the vacuum suction cup 202 can reciprocate between the vibrating sieve plate 204 and the conveyor belt 101.

[0055] See attached Figure 6 As shown, the conveying device 1 includes a conveying frame 104, a conveyor belt 101, a driving pulley assembly 103, and a conveying shaft. Two conveyor belts 101 are arranged in parallel and at intervals at the upper end of the conveying frame 104. The conveyor belts 101 are respectively connected to a driven pulley assembly and a driving pulley assembly 103. The driven pulley assembly and the driving pulley assembly 103 are connected by a conveying shaft and operate synchronously. The upper ends of the two conveyor belts 101 jointly support and convey the stamping plate 5 to be processed.

[0056] Among them, the driven pulley assembly is limitedly arranged on the conveying frame 104. An adjusting cylinder is installed between the driving pulley assembly 103 and the conveying frame 104. The telescopic rod direction of the adjusting cylinder is perpendicular to the conveying direction of the conveyor belt 101 and is used for adjusting the distance between the two conveyor belts 101, so that the conveyor belt 101 can support workpieces of different sizes.

[0057] See attached Figure 7 As shown, the feeding device 4 includes a frame 401, a workpiece support plate, a feeding slide rod 404, and a material clamp 403. A workpiece support plate is arranged at the upper end of the frame 401. The workpiece support plate can stably support the stamping plate 5 to be processed.

[0058] The workpiece support plate includes a first support plate 405 and a second support plate 406. The first support plate 405 and the second support plate 406 are arranged in parallel and at intervals on the frame 401.

[0059] A feeding slide bar 404 is installed in the frame 401 between the first support plate 405 and the second support plate 406. The sliding direction of the feeding slide bar 404 is the same as the conveying direction of the workpiece. Two material clamps 403 are arranged at intervals on the feeding slide bar 404. The feeding slide bar 404 drives the two material clamps 403 to reciprocate synchronously. One material clamp sends out the processed stamping plate 5, and the other sends the stamping plate 5 waiting to be processed into the processing station. This equipment uses the feeding device 4 and the conveying device 1 to be connected in series. The material clamp 403 that can be positioned clamps the stamping plate 5 to be processed and conveys it to the specified processing position with accurate positioning. The rubber pressing device 2 and the wire locking device 3 are set at fixed points in the processing station. There is no need for manual auxiliary positioning operation, and the stamping plate 5 can be processed fully automatically, and the finished workpiece with rubber plugs installed and screws installed can be directly output. The vibrating sieve plate can automatically convey the rubber plugs and adjust the directions of the rubber plugs to be the same and output them one by one, which is convenient for installation and ensures the efficient automatic operation of the equipment; a screw feeder 306 is installed on one side of the frame 401 corresponding to the wire locking device 3, which can automatically convey the screws. The directions of the screws are adjusted to be the same and output one by one, which is convenient for installation and ensures the efficient automatic operation of the equipment.

[0060] Stamping plate clamps 402 are arranged on both sides of the frame 401 corresponding to the processing station. The stamping plate clamps 402 can clamp and fix the stamping plate 5. The stamping plate 5 to be processed can be better stabilized. After the operation is completed, the stamping plate clamp releases the restriction on the stamping plate.

[0061] In order to cooperate with workpieces of various sizes, an adjusting cylinder (not shown in the figure) can be installed between the second support plate 406 and the frame 401. The telescopic direction of the adjusting cylinder is perpendicular to the conveying direction.

[0062] See the appendix Figure 8 As shown, the feeding device 4 further includes a blocking device 6. The blocking device 6 includes an induction probe, a lifting cylinder 601 and a baffle 602. The induction probe is arranged in the middle of the feeding device 4 for detecting whether there is a stamping plate 5 at the processing station. The induction probe is electrically connected to the lifting cylinder 601 through a circuit. The lifting cylinder 601 is installed inside the frame 401. A baffle 602 is vertically upwardly arranged and fixedly installed at the telescopic end of the lifting cylinder 601. When the baffle 602 rises, it can exceed the upper end of the frame 401 so as to block the movement of the stamping plate 5 of the conveying device 1.

[0063] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of this application should be covered within the protection scope of this application.

Claims

1. A stamping plate rubber pressing and wire locking device, characterized in that, Comprising: A conveying device (1), including a conveyor belt (101), the conveyor belt (101) is arranged along the water direction, and the upper end of the conveyor belt (101) can support and convey the stamping plate (5) to be processed; A feeding device (4), the feeding device (4) is coaxially connected to the conveying device (1) in series, the feeding device (4) includes a frame (401) and a material clamp (403), the frame (401) can stably support the stamping plate (5) to be processed, the material clamp (403) is installed on the upper part of the frame (401), and the material clamp (403) reciprocates step by step along the length direction of the frame (401); A rubber pressing device (2), including a vacuum suction cup (202) and a suction cup driving mechanism, the suction cup driving mechanism is installed at the upper end of the frame (401), the moving end of the suction cup driving mechanism is installed with a vacuum suction cup (202), and the suction cup driving mechanism can drive the vacuum suction cup (202) to move reciprocally in a guiding manner; After the vacuum suction cup (202) grabs the rubber plug, it is positioned and pressed into the stamping plate (5); A wire locking device (3), including a magnetic wire locking gun (302) and a wire locking gun driving mechanism, the wire locking gun driving mechanism is installed at the upper end of the frame (401), the moving end of the wire locking gun driving mechanism is installed with a magnetic wire locking gun (302), the wire locking gun driving mechanism can drive the magnetic wire locking gun (302) to move reciprocally in a guiding manner, and the magnetic wire locking gun (302) sucks the screw and then positions and screws it into the stamping plate (5).

2. The stamping plate glue-pressing and wire-locking device according to claim 1, wherein, The feeding device (4) further includes a blocking device (6), the blocking device (6) includes an induction probe, a lifting cylinder (601) and a baffle (602), the induction probe is arranged in the middle of the feeding device (4) to detect whether there is a stamping plate (5) at the processing station, the induction probe is electrically connected to the lifting cylinder (601) through a circuit, the lifting cylinder (601) is installed inside the frame (401), and a baffle (602) is vertically arranged and fixed at the telescopic end of the lifting cylinder (601), and when the baffle (602) rises, it can exceed the upper end of the frame (401) to block the movement of the stamping plate (5) of the conveying device (1).

3. The stamping plate rubber pressing and wire locking device according to claim 1, characterized in that, There are two groups of the rubber pressing devices (2), and the two groups of the rubber pressing devices (2) are both arranged at intervals with the wire locking device (3).

4. The stamping plate rubber pressing and wire locking device according to claim 1, characterized in that, Stamping plate clamps (402) are arranged on both sides of the frame (401) of the feeding device (4) corresponding to the processing station, and the stamping plate clamps (402) can clamp and fix the stamping plate (5).

5. The stamping plate glue-pressing and wire-locking device according to claim 1, characterized in that, There are two conveyor belts (101) of the conveying device (1), and the pulley of one conveyor belt (101) is connected with an adjusting cylinder, and the driving direction of the adjusting cylinder is perpendicular to the conveying direction of the conveyor belt, for the distance between the two conveyor belts (101).

6. The rubber pressing and wire locking device for stamping plates according to claim 1, wherein, The feeding device (4) includes workpiece support plates, and the workpiece support plates are two parallel and spaced apart on the frame (401), and an adjusting cylinder is installed between one of the workpiece support plates and the frame (401).

7. The pressing plate rubber pressing and wire locking device according to claim 1, characterized in that, A vibrating sieve plate (204) is arranged on one side of the frame (401) corresponding to the rubber pressing device (2), and the vacuum suction cup (202) can reciprocate between the vibrating sieve plate (204) and the conveyor belt (101).

8. The stamping plate rubber pressing and wire locking device according to claim 1, characterized in that, A screw feeder (306) is installed on one side of the frame (401) corresponding to the wire locking device (3).