Aluminum alloy air cylinder polishing device
By designing the aluminum alloy gas cylinder grinding device, using electric telescopic rods and motors to fix the grinding components, and combining the dust extraction components to collect debris, the problem of inability to collect debris in the prior art is solved, and a safe and efficient grinding process is achieved.
Patent Information
- Application Number
- CN202422038184.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Existing grinding devices cannot effectively collect debris generated during grinding of aluminum alloy gas cylinders, resulting in environmental pollution and health risks.
An aluminum alloy gas storage cylinder grinding device is designed, including a base plate, a mounting frame, an electric telescopic rod, an adjustment component, a collection component and a dust extraction component. Through the cooperation of the electric telescopic rod and a motor, the aluminum alloy gas storage cylinder is fixed and polished, and the dust extraction component is used to collect debris.
It realizes effective collection of debris during grinding, avoids environmental pollution and health risks, and improves operational safety.
Smart Images

Figure CN223146760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to an aluminum alloy air storage cylinder grinding device. Background Technique
[0002] The aluminum alloy air storage cylinder is a gas storage device in the automobile braking system. The air storage cylinder is used to store the gas compressed by the air compressor (air pump) and is used for systems such as automobile braking and horn sounding;
[0003] After the two end covers and the middle cylinder of the air storage cylinder are welded and formed, after the air storage cylinder cools down, it is necessary to grind the weld of the air storage cylinder to remove the welding slag, welding points and burrs at the annular weld of the air storage cylinder, improve the surface quality of the air storage cylinder, and reduce the height of the weld of the air storage cylinder by grinding, which can effectively reduce the stress concentration phenomenon at the weld, so as to ensure the product quality of the air storage cylinder. The existing grinding device cannot collect the debris generated during the grinding of the aluminum alloy air storage cylinder. In such a case, the flying debris will not only pollute the external environment, but also affect the physical health of the operator. For this reason, we propose an aluminum alloy air storage cylinder grinding device. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an aluminum alloy air storage cylinder grinding device, which can collect the debris generated during the grinding process and can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an aluminum alloy air storage cylinder grinding device, including a bottom plate and a dust extraction component;
[0006] Bottom plate: Two corresponding mounting frames are fixed on the upper side. A first electric telescopic rod is installed on the left side of the left mounting frame. The telescopic arm of the first electric telescopic rod is fixedly connected with a connecting seat. A fourth electric telescopic rod is installed on the upper side of the connecting seat. An adjusting component is installed on the telescopic arm of the fourth electric telescopic rod. A collecting component is installed on the upper side of the adjusting component. A grinding component is installed inside the collecting component. Fixing components are installed on the sides of the two mounting frames;
[0007] Dust extraction component: It includes a storage box, a connecting hose, a filter screen and an exhaust fan. The storage box is fixed on the rear side of the bottom plate. The connecting hose is fixed inside the feeding port arranged on the upper side of the storage box. The filter screen is fixed inside the storage box. An opening is opened on the lower side of the storage box. The exhaust fan is installed inside the opening. The upper end of the connecting hose is connected with the collecting component. By setting the storage box, the debris generated during the grinding process is stored;
[0008] Wherein: the input ends of the first electric telescopic rod, the fourth electric telescopic rod and the air extraction fan are all electrically connected to the output end of an external control switch group.
[0009] Further, the adjusting assembly includes a support frame, an arc-shaped frame, a sliding frame, a second motor, a gear and an arc-shaped toothed plate. A support frame is fixed on the telescopic arm of the fourth electric telescopic rod. An arc-shaped frame is fixed inside the support frame. A sliding frame is sleeved on the side of the arc-shaped frame. A second motor is installed on the right side of the sliding frame. A gear is fixed on the output shaft of the second motor. An arc-shaped toothed plate is fixed inside the arc-shaped frame. The gear meshes with the arc-shaped toothed plate. The input end of the second motor is electrically connected to the output end of an external control switch group. The angles of the collection assembly and the grinding assembly are adjusted by setting the adjusting assembly.
[0010] Further, the collection assembly includes a collection box, a diversion frame, rubber strips, guide rods and a discharge frame. A collection box is fixed on the upper side of the sliding frame. An inclined diversion groove is arranged inside the collection box. A diversion frame is fixed at the upper end of the side of the collection box. Two corresponding rubber strips are fixed at the left and right ends of the upper side of the diversion frame. Two corresponding guide rods are rotatably connected to the front and rear sides inside the diversion frame. A discharge port is formed at the right end of the lower side of the collection box. A discharge frame is fixed inside the discharge port. The upper end of the connecting hose is fixed at the lower end inside the discharge frame. The guide rods and rubber strips can effectively prevent the diversion frame from damaging the rotating aluminum alloy gas storage cylinder.
[0011] Further, the grinding assembly includes a third electric telescopic rod, a support frame, a grinding rod and a third motor. A groove is formed inside the collection box. A third electric telescopic rod is installed inside the groove. A support frame is fixed on the telescopic arm of the third electric telescopic rod. A grinding rod is rotatably connected inside the support frame. A third motor is installed on the right side of the support frame. The output shaft of the third motor is fixed at the right end of the grinding rod. The input end of the third motor is electrically connected to the output end of an external control switch group. The aluminum alloy gas storage cylinder is ground by setting the grinding assembly.
[0012] Further, the fixing assembly includes a first motor, a turntable, a second electric telescopic rod, a connecting disk and a support disk. A first motor is installed on the left side of the left mounting bracket. A turntable is fixed on the output shaft of the first motor. A second electric telescopic rod is installed on the right side of the right mounting bracket. A connecting disk is fixed on the telescopic arm of the second electric telescopic rod. A support disk is rotatably connected to the left end of the connecting disk. The input ends of the first motor and the second electric telescopic rod are both electrically connected to the output end of an external control switch group. The aluminum alloy gas storage cylinder is fixed by setting the fixing assembly.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The aluminum alloy air storage cylinder grinding device of the present utility model has the following advantages:
[0014] 1. By setting the fixing component to fix the aluminum alloy air storage cylinder, after fixing, start the fourth electric telescopic rod to make the diversion frame fit upward with the surface of the aluminum alloy air storage cylinder. After fitting, start the third electric telescopic rod to make the grinding rod fit upward with the surface of the aluminum alloy air storage cylinder. After fitting, start the first motor to make the turntable rotate to drive the aluminum alloy air storage cylinder to rotate. During its rotation, start the third motor to make the grinding rod rotate, and then the aluminum alloy air storage cylinder can be ground, which is extremely convenient;
[0015] 2. By setting the collection component, the debris generated during the grinding of the aluminum alloy air storage cylinder will enter the interior of the collection box through the diversion frame. The debris that enters the interior of the collection box will enter the interior of the discharge frame along the inclined diversion groove provided inside the collection box. At this time, start the exhaust fan to suck the debris that enters the interior of the discharge frame into the interior of the storage box through the connecting hose. In this way, the scattered debris from grinding can be avoided. Description of the Drawings
[0016] Figure 1 It is a front-side structural schematic diagram of the present utility model;
[0017] Figure 2 It is a structural schematic diagram of the adjustment component of the present utility model;
[0018] Figure 3 It is a structural schematic diagram of the grinding component of the present utility model;
[0019] Figure 4 It is a structural schematic diagram of the dust extraction component of the present utility model.
[0020] In the figure: 1 base plate, 2 mounting frame, 3 first electric telescopic rod, 4 connecting seat, 5 dust extraction component, 51 storage box, 52 connecting hose, 53 filter screen, 54 exhaust fan, 6 fixing component, 61 first motor, 62 turntable, 63 second electric telescopic rod, 64 connecting plate, 65 support plate, 7 adjustment component, 71 support frame, 72 arc-shaped frame, 73 sliding frame, 74 second motor, 75 gear, 76 arc-shaped toothed plate, 8 collection component, 81 collection box, 82 diversion frame, 83 rubber strip, 84 guide rod, 85 discharge frame, 9 grinding component, 91 third electric telescopic rod, 92 support frame, 93 grinding rod, 94 third motor, 10 fourth electric telescopic rod. Detailed Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4 , this embodiment provides a technical solution: an aluminum alloy air storage cylinder grinding device, including a bottom plate 1 and a dust extraction component 5;
[0023] Base plate 1: Two corresponding mounting brackets 2 are fixed on the upper side. A first electric telescopic rod 3 is installed on the left side of the left mounting bracket 2. A connecting seat 4 is fixed on the telescopic arm of the first electric telescopic rod 3. A fourth electric telescopic rod 10 is installed on the upper side of the connecting seat 4. An adjusting component 7 is installed on the telescopic arm of the fourth electric telescopic rod 10. A collecting component 8 is installed on the upper side of the adjusting component 7. A grinding component 9 is installed inside the collecting component 8. A fixing component 6 is installed on the sides of the two mounting brackets 2. The adjusting component 7 includes a support frame 71, an arc-shaped frame 72, a sliding frame 73, a second motor 74, a gear 75 and an arc-shaped toothed plate 76. The telescopic arm of the fourth electric telescopic rod 10 is fixed with a support frame 71. An arc-shaped frame 72 is fixed inside the support frame 71. A sliding frame 73 is sleeved on the side of the arc-shaped frame 72. A second motor 74 is installed on the right side of the sliding frame 73. A gear 75 is fixed on the output shaft of the second motor 74. An arc-shaped toothed plate 76 is fixed inside the arc-shaped frame 72. The gear 75 meshes with the arc-shaped toothed plate 76. The input end of the second motor 74 is electrically connected to the output end of an external control switch group. The collecting component 8 includes a collecting box 81, a diversion frame 82, a rubber strip 83, a guide rod 84 and a discharge frame 85. The collecting box 81 is fixed on the upper side of the sliding frame 73. An inclined diversion groove is provided inside the collecting box 81. The upper end of the side of the collecting box 81 is fixed with a diversion frame 82. Two corresponding rubber strips 83 are fixed at the left and right ends of the upper side of the diversion frame 82. Two corresponding guide rods 84 are rotatably connected to the front and rear sides inside the diversion frame 82. A discharge port is opened at the right end of the lower side of the collecting box 81. A discharge frame 85 is fixed inside the discharge port. The upper end of the connecting hose 52 is fixed at the lower end inside the discharge frame 85. The grinding component 9 includes a third electric telescopic rod 91, a support frame 92, a grinding rod 93 and a third motor 94. A groove is opened inside the collecting box 81. The third electric telescopic rod 91 is installed inside the groove. The telescopic arm of the third electric telescopic rod 91 is fixed with a support frame 92. The grinding rod 93 is rotatably connected inside the support frame 92. A third motor 94 is installed on the right side of the support frame 92. The output shaft of the third motor 94 is fixed at the right end of the grinding rod 93. The input end of the third motor 94 is electrically connected to the output end of an external control switch group. The fixing component 6 includes a first motor 61, a turntable 62, a second electric telescopic rod 63, a connecting plate 64 and a support plate 65. The first motor 61 is installed on the left side of the left mounting bracket 2. The turntable 62 is fixed on the output shaft of the first motor 61. The second electric telescopic rod 63 is installed on the right side of the right mounting bracket 2. The connecting plate 64 is fixed on the telescopic arm of the second electric telescopic rod 63. The left end of the connecting plate 64 is rotatably connected to the support plate 65. The input ends of the first motor 61 and the second electric telescopic rod 63 are both electrically connected to the output end of an external control switch group. By setting the fixing component 6, the aluminum alloy gas storage cylinder is fixed. By setting the grinding component 9, the aluminum alloy gas storage cylinder is ground. By setting the guide rod 84 and the rubber strip 83, the rotating aluminum alloy gas storage cylinder can be effectively prevented from being damaged by the diversion frame 82.The angle of the collection component 8 and the grinding component 9 is adjusted by setting the adjustment component 7;
[0024] Dust extraction component 5: It includes a storage box 51, a connecting hose 52, a filter screen 53 and an exhaust fan 54. The storage box 51 is fixed to the rear side of the bottom plate 1. The connecting hose 52 is fixed inside the feed port provided on the upper side of the storage box 51. The filter screen 53 is fixed inside the storage box 51. An opening is provided on the lower side of the storage box 51, and the exhaust fan 54 is installed inside the opening. The upper end of the connecting hose 52 is connected to the collection component 8. The storage box 51 is provided to store the debris generated during the grinding process;
[0025] Among them: The input ends of the first electric telescopic rod 3, the fourth electric telescopic rod 10 and the exhaust fan 54 are all electrically connected to the output end of an external control switch group.
[0026] The working principle of an aluminum alloy gas storage cylinder grinding device provided by the present utility model is as follows: First, place the aluminum alloy gas storage cylinder between the turntable 62 and the support plate 65, and then start the second electric telescopic rod 63 to move the support plate 65 to the left to fix the aluminum alloy gas storage cylinder. After fixing, start the second motor 74 to make the gear 75 rotate. At this time, under the action of the arc-shaped tooth plate 76, the sliding frame 73 can be driven to move, so as to adjust the positions of the collection component 8 and the grinding component 9. After adjustment, start the fourth electric telescopic rod 10 to make the guide flow frame 82 fit upward with the surface of the aluminum alloy gas storage cylinder. After fitting, start the third electric telescopic rod 91 to make the grinding rod 93 fit upward with the surface of the aluminum alloy gas storage cylinder. After fitting, start the first motor 61 to make the turntable 62 rotate to drive the aluminum alloy gas storage cylinder to rotate. During its rotation, start the third motor 94 to make the grinding rod 93 rotate to grind the aluminum alloy gas storage cylinder, which is extremely convenient. After grinding one place of the aluminum alloy gas storage cylinder, start the first electric telescopic rod 3 to move the connecting seat 4 to the right to drive the grinding component 9 to move to the right to adjust the left and right positions of the grinding component 9. After adjustment, another place of the aluminum alloy gas storage cylinder can be ground. The debris generated during the grinding of the aluminum alloy gas storage cylinder will enter the interior of the collection box 81 through the guide flow frame 82. The debris that enters the interior of the collection box 81 will enter the interior of the discharge frame 85 along the inclined guide groove provided inside the collection box 81. At this time, start the exhaust fan 54 to suck the debris that enters the interior of the discharge frame 85 into the interior of the storage box 51 through the connecting hose 52. In this way, the scattered grinding debris can be avoided.
[0027] It should be noted that on the external control switch group disclosed in the above embodiments, buttons corresponding to the first motor 61, the second motor 74, the third motor 94, the first electric telescopic rod 3, the second electric telescopic rod 63, the third electric telescopic rod 91, the fourth electric telescopic rod 10 and the exhaust fan 54 are provided. The first motor 61, the second motor 74 and the third motor 94 can select 1LE0003 three-phase asynchronous motors. The exhaust fan 54 can be freely configured according to the actual application scenario. The first electric telescopic rod 3, the second electric telescopic rod 63, the third electric telescopic rod 91 and the fourth electric telescopic rod 10 can select TGC-A large-thrust electric telescopic rods.
[0028] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. An aluminum alloy air storage cylinder grinding device, characterized in that: It includes a bottom plate (1) and a dust extraction assembly (5); Bottom plate (1): Two corresponding mounting brackets (2) are fixed on the upper side. A first electric telescopic rod (3) is installed on the left side of the left mounting bracket (2). A connecting seat (4) is fixed on the telescopic arm of the first electric telescopic rod (3). A fourth electric telescopic rod (10) is installed on the upper side of the connecting seat (4). An adjusting assembly (7) is installed on the telescopic arm of the fourth electric telescopic rod (10). A collecting assembly (8) is installed on the upper side of the adjusting assembly (7). A grinding assembly (9) is installed inside the collecting assembly (8). A fixing assembly (6) is installed on the sides of the two mounting brackets (2); Dust extraction assembly (5): It includes a storage box (51), a connecting hose (52), a filter screen (53) and an exhaust fan (54). The storage box (51) is fixed on the rear side of the bottom plate (1). The connecting hose (52) is fixed inside the feeding port provided on the upper side of the storage box (51). The filter screen (53) is fixed inside the storage box (51). An opening is provided on the lower side of the storage box (51), and an exhaust fan (54) is installed inside the opening. The upper end of the connecting hose (52) is connected to the collecting assembly (8); Among them: The input ends of the first electric telescopic rod (3), the fourth electric telescopic rod (10) and the exhaust fan (54) are all electrically connected to the output end of an external control switch group.
2. The aluminum alloy air storage cylinder grinding device according to claim 1, wherein: The adjusting assembly (7) includes a support frame (71), an arc-shaped frame (72), a sliding frame (73), a second motor (74), a gear (75) and an arc-shaped toothed plate (76). The support frame (71) is fixed on the telescopic arm of the fourth electric telescopic rod (10). The arc-shaped frame (72) is fixed inside the support frame (71). The sliding frame (73) is sleeved on the side of the arc-shaped frame (72). A second motor (74) is installed on the right side of the sliding frame (73). The gear (75) is fixed on the output shaft of the second motor (74). The arc-shaped toothed plate (76) is fixed inside the arc-shaped frame (72). The gear (75) meshes with the arc-shaped toothed plate (76). The input end of the second motor (74) is electrically connected to the output end of an external control switch group.
3. The aluminum alloy air storage cylinder grinding device according to claim 2, wherein: The collecting assembly (8) includes a collecting box (81), a diversion frame (82), a rubber strip (83), a guide rod (84) and a discharge frame (85). The collecting box (81) is fixed on the upper side of the sliding frame (73). An inclined diversion groove is provided inside the collecting box (81). The diversion frame (82) is fixed at the upper end of the side of the collecting box (81). Two corresponding rubber strips (83) are fixed at the left and right ends on the upper side of the diversion frame (82). Two corresponding guide rods (84) are rotatably connected to the front and rear sides inside the diversion frame (82). A discharge port is provided at the right end of the lower side of the collecting box (81), and the discharge frame (85) is fixed inside the discharge port. The upper end of the connecting hose (52) is fixed at the lower end inside the discharge frame (85).
4. A polishing device for an aluminum alloy air storage cylinder according to claim 3, wherein: The grinding assembly (9) includes a third electric telescopic rod (91), a support frame (92), a grinding rod (93) and a third motor (94). A groove is formed inside the collection box (81), and the third electric telescopic rod (91) is installed inside the groove. A support frame (92) is fixed on the telescopic arm of the third electric telescopic rod (91). The grinding rod (93) is rotatably connected inside the support frame (92). A third motor (94) is installed on the right side of the support frame (92). The output shaft of the third motor (94) is fixed to the right end of the grinding rod (93). The input end of the third motor (94) is electrically connected to the output end of an external control switch group.
5. The aluminum alloy air storage cylinder grinding device according to claim 1, characterized in that: The fixing assembly (6) includes a first motor (61), a turntable (62), a second electric telescopic rod (63), a connecting plate (64) and a support plate (65). The first motor (61) is installed on the left side of the left mounting bracket (2). A turntable (62) is fixed on the output shaft of the first motor (61). The second electric telescopic rod (63) is installed on the right side of the right mounting bracket (2). A connecting plate (64) is fixed on the telescopic arm of the second electric telescopic rod (63). The left end of the connecting plate (64) is rotatably connected to a support plate (65). The input ends of the first motor (61) and the second electric telescopic rod (63) are both electrically connected to the output end of an external control switch group.