High-strength wind driven generator bolt surface treatment auxiliary device

Abstract

The utility model relates to the technical field of bolt surface treatment, and discloses a high-strength wind driven generator bolt surface treatment auxiliary device which comprises a pretreatment bin, a spraying bin, a sliding way, a drying device and a conveying belt. The transmission belt is connected with the driving device and the rotating disc to transmit power, and the rotating shaft is used for fixing the bolt and allowing the bolt to rotate in the treatment process. According to the high-strength wind driven generator bolt surface treatment auxiliary device, the design of the bolt surface treatment auxiliary device allows a continuous and automatic treatment process, the efficiency and the output quality are improved, through cooperative work of the polishing device and the spraying bin in the device, bolts are thoroughly polished before entering spraying, it is ensured that the surfaces are clean and free of impurities, and the production efficiency is improved. And an ideal adhesion surface is provided for a subsequent coating, the adhesion and uniformity of the final coating are effectively improved through the treatment mode, and the corrosion resistance and durability of the bolt are enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of bolt surface treatment, in particular to an auxiliary device for surface treatment of high-strength wind turbine bolts. Background Technique

[0002] High-strength wind turbines are devices designed to operate stably in extreme climate and high-load environments. Such generators are usually installed in offshore or mountainous areas. Among them, bolts, as key structural components, need to have extremely high mechanical strength and corrosion resistance. These bolts not only need to withstand huge mechanical pressures but also resist harsh environmental factors such as salt spray, moisture, and temperature changes. Therefore, the requirements for the surface treatment of bolts are extremely high to ensure their long-term performance and safety.

[0003] Traditional bolt surface treatment methods include electroplating, hot-dip galvanizing, or coating, etc. Although these methods can provide certain protection, they often fail to meet the requirements of long-term durability in extreme environments. Traditional treatment equipment mainly relies on manual operations, such as manual spraying or immersion. These methods have several disadvantages: First, manual operations are inefficient and cannot meet the needs of large-scale production; Second, it is difficult to ensure the uniformity of the coating and the integrity of the coverage during manual treatment, which easily causes uneven coating thickness and affects the anti-corrosion effect and service life of the bolts; Third, the safety and environmental protection of manual operations are also difficult to meet the standards, and the operation process may have an impact on the health of workers and the environment. Content of the Utility Model

[0004] Technical Problem to be Solved: The purpose of the utility model is to provide an auxiliary device for surface treatment of high-strength wind turbine bolts to solve the problem of low efficiency of traditional bolt surface treatment proposed in the above background technique.

[0005] Technical solution: To achieve the above object, the present utility model provides the following technical solution: An auxiliary device for surface treatment of high-strength wind turbine bolts. The auxiliary device for surface treatment of high-strength wind turbine bolts includes a pretreatment chamber, a spraying chamber, a drying chamber, a first turntable, a second turntable, a rotating shaft, a transmission belt, a rotating shaft, a movable member, a fixture, an adjusting screw, a chuck, a motor, a feed inlet, a polishing device, a liquid storage tank, a liquid infusion pump, a connecting pipe, a spraying arm, a slideway, a drying device and a conveyor belt. The front end of the pretreatment chamber is provided with a spraying chamber, the front end of the spraying chamber is provided with a drying chamber. The interior of the spraying chamber is provided with a first turntable, the rear side of the first turntable is provided with a second turntable. The lower ends of the first turntable and the second turntable are provided with a motor, the upper ends of the first turntable and the second turntable are provided with a rotating shaft. A transmission belt is arranged between the first turntable and the second turntable. The outer side of the transmission belt is provided with several rotating shafts. The pretreatment chamber is a place for preparing the surface of the bolts to ensure cleanliness and suitability for further processing. The spraying chamber is used to evenly coat the bolts to ensure uniform distribution of the coating. The drying chamber is responsible for quickly drying the coating to improve the processing efficiency. The first turntable and the second turntable are responsible for the transmission and correct positioning of the bolts for subsequent processing. The rotating shaft supports the turntable to ensure its stable rotation. The transmission belt connects the driving device and the turntable to transmit power. The rotating shaft is used to fix the bolts and allow them to rotate during the processing.

[0006] Preferably, two symmetrical movable members are arranged on the rotating shaft, and fixtures are arranged on the movable members. The movable members connect the rotating shaft and the fixtures, enabling the fixtures to adjust their positions according to the processing requirements. The fixtures are used to fix the bolts to ensure their stable positions during the processing.

[0007] Preferably, adjusting screws are arranged on the fixtures, and chucks are arranged at the ends of the fixtures. The adjusting screws are used to adjust the tightening degree of the fixtures to adapt to bolts of different sizes. The chucks are part of the fixtures and directly contact the bolts to keep them fixed.

[0008] Preferably, a feed inlet is arranged at the rear end of the pretreatment chamber, and a polishing device is arranged inside the pretreatment chamber. The feed inlet is the entrance for the bolts to enter the pretreatment chamber, and the polishing device is used to improve the smoothness of the bolt surface.

[0009] Preferably, a liquid storage tank is arranged on the right side of the spraying chamber, a liquid infusion pump is arranged at the upper end of the liquid storage tank, and a connecting pipe is arranged at the upper end of the liquid infusion pump. The liquid storage tank stores the liquid required before spraying. The liquid infusion pump extracts the liquid from the liquid storage tank and supplies it to the spraying system. The connecting pipe transmits the liquid from the liquid infusion pump to the spraying arm.

[0010] Preferably, the other end of the connecting pipe is provided with a spraying arm, and the spraying arm faces the fixture part. The spraying arm evenly sprays the liquid onto the bolts.

[0011] Preferably, a slideway is arranged inside the drying bin, a drying device is arranged at the upper end of the slideway, and a conveyor belt is arranged at the end of the slideway.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. For this auxiliary device for surface treatment of high-strength wind turbine bolts, the design of the auxiliary device for surface treatment of bolts allows for continuous and automated processing procedures, improving efficiency and output quality. Through the coordinated operation of the polishing device and the spraying chamber inside the equipment, the bolts are thoroughly polished before entering the spraying process, ensuring a clean surface without impurities, providing an ideal adhesion surface for the subsequent coating. This treatment method effectively improves the adhesion and uniformity of the final coating, enhancing the corrosion resistance and durability of the bolts;

[0014] 2. For this auxiliary device for surface treatment of high-strength wind turbine bolts, it can quickly and evenly dry the newly sprayed coating. The uniform heat distribution during the drying process ensures the rapid curing and optimized performance of the coating, avoiding phenomena such as coating flow or unevenness. This rapid drying function greatly shortens the overall production cycle and improves production throughput;

[0015] 3. For this auxiliary device for surface treatment of high-strength wind turbine bolts, the operation of the entire device is driven by an efficient motor and a precise control system, including a rotating shaft and a conveyor belt system. These components ensure the stability and accurate speed control of the bolts during the processing, thus achieving high-efficiency and high-quality production output. The automated control system reduces the need for manual operation, lowers production costs, and improves the safety and reliability of production at the same time. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structure schematic diagram of the auxiliary device for surface treatment of bolts of the present utility model;

[0017] Figure 2 It is a sectional structure schematic diagram of the auxiliary device for surface treatment of bolts of the present utility model;

[0018] Figure 3 It is a structure schematic diagram of the bolt drive disk of the present utility model;

[0019] Figure 4 For the present utility model Figure 3 An enlarged view of A in it;

[0020] Figure 5 It is a structure schematic diagram of the feeding device of the present utility model.

[0021] In the figure: 1, pretreatment bin; 2, spraying bin; 3, drying bin; 4, first turntable; 5, second turntable; 6, rotating shaft; 7, transmission belt; 8, rotating axle; 9, movable part; 10, fixture; 11, adjusting screw; 12, chuck; 13, motor; 14, feed inlet; 15, polishing device; 16, liquid storage tank; 17, infusion pump; 18, connecting pipe; 19, spray arm; 20, slideway; 21, drying device; 22, conveyor belt. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 - 5 , the present invention provides a technical solution: an auxiliary device for surface treatment of high-strength wind turbine bolts. The auxiliary device for surface treatment of high-strength wind turbine bolts includes a pretreatment bin 1, a spraying bin 2, a drying bin 3, a first turntable 4, a second turntable 5, a rotating shaft 6, a transmission belt 7, a rotating axle 8, a movable part 9, a fixture 10, an adjusting screw 11, a chuck 12, a motor 13, a feed inlet 14, a polishing device 15, a liquid storage tank 16, an infusion pump 17, a connecting pipe 18, a spray arm 19, a slideway 20, a drying device 21 and a conveyor belt 22. The front end of the pretreatment bin 1 is provided with the spraying bin 2, the front end of the spraying bin 2 is provided with the drying bin 3. The inside of the spraying bin 2 is provided with the first turntable 4, the rear side of the first turntable 4 is provided with the second turntable 5. The lower ends of the first turntable 4 and the second turntable 5 are provided with the motor 13, the upper ends of the first turntable 4 and the second turntable 5 are provided with the rotating shaft 6. A transmission belt 7 is arranged between the first turntable 4 and the second turntable 5. The outer side of the transmission belt 7 is provided with several rotating axles 8. The pretreatment bin 1 is responsible for the preliminary preparation of bolts, removing surface dirt and oxide layers to ensure good adhesion of subsequent coatings. The spraying bin 2 uses high-efficiency spraying technology to evenly coat the bolts to improve their corrosion resistance and mechanical strength. The drying bin 3 is equipped with drying equipment to quickly cure the coating and reduce the time of the entire treatment process. The first turntable 4 and the second turntable 5 provide a rotating platform for rotating the bolts during spraying and drying to ensure uniform coating. The rotating shaft 6 connects the turntables to support their rotating function. The transmission belt 7 transmits the power of the motor to the turntables to maintain the continuity of the bolt treatment process. The rotating axles 8 fix the bolts so that they can rotate during the treatment process to achieve full-round spraying.

[0024] There are two symmetrical moving parts 9 arranged on the rotating shaft 8. A fixture 10 is arranged on the moving part 9. An adjusting screw 11 is arranged on the fixture 10. A chuck 12 is arranged at the end of the fixture 10. A feed inlet 14 is arranged at the rear end of the pretreatment chamber 1. A polishing device 15 is arranged inside the pretreatment chamber 1. The moving part 9 connects the rotating shaft and the fixture, enabling the fixture to be adjusted according to the spraying requirements. The fixture 10 firmly fixes the bolt to ensure that it will not shift during the processing. The adjusting screw 11 is used to adjust the tightening force of the fixture to adapt to bolts of different sizes. The chuck 12 is part of the fixture, directly contacts the bolt, and keeps it stable. The motor 13 provides the necessary power for the turntable and the transmission system. The feed inlet 14 is the starting point for the bolt to enter the pretreatment chamber. The polishing device 15 is used to improve the smoothness of the bolt surface and enhance the overall quality of the coating.

[0025] A liquid storage tank 16 is arranged on the right side of the spraying chamber 2. An infusion pump 17 is arranged at the upper end of the liquid storage tank 16. A connecting pipe 18 is arranged at the upper end of the infusion pump 17. The other end of the connecting pipe 18 is provided with a spray arm 19. The spray arm 19 is directly opposite to the fixture part. A slideway 20 is arranged inside the drying chamber 3. A drying device 21 is arranged at the upper end of the slideway 20. A conveyor belt 22 is arranged at the end of the slideway 20. The liquid storage tank 16 stores the spraying liquid to ensure the supply of liquid during the spraying process. The infusion pump 17 extracts the coating liquid from the liquid storage tank and transports it to the spraying system. The connecting pipe 18 transports the liquid from the infusion pump to the spray arm. The spray arm 19 evenly sprays the coating onto the rotating bolt to ensure that every part is evenly coated. The slideway 20 guides the processed bolt towards the outlet inside the drying chamber. The drying device 21 provides heat to accelerate the curing process of the coating and ensure the firmness and durability of the coating. The conveyor belt 22 transports the processed bolt out of the equipment to complete the entire surface treatment process.

[0026] Working principle: In this high-strength wind turbine bolt surface treatment auxiliary device, the working process is automated and continuous to ensure the efficiency and quality control of each treatment step. It starts from the pretreatment bin 1, where bolts are first input into the device through the feed inlet 14 and conveyed to the polishing device 15. The polishing device is responsible for removing any oxide layer or impurities on the bolt surface to ensure the surface cleanliness and smoothness before spraying. After polishing, the bolts are transferred to the spraying bin 2 through the rotating shaft 6. In the spraying bin 2, the bolts are placed in the fixture 10 on the rotating shaft 8. The fixture is adjusted by the adjusting screw 11 and the chuck 12 to ensure stable fixation of the bolts. The movable part 9 drives the fixture and the bolts to rotate to achieve uniform spraying in all directions. During the spraying process, the paint in the liquid storage tank 16 is pumped out by the infusion pump 17 and conveyed to the spraying arm 19 through the connecting pipe 18. The spraying arm sprays the rotating bolts evenly to ensure that every surface and corner is covered. After spraying, the bolts enter the drying bin 3. The bolts roll along the slideway 20, and the drying device 21 provides hot air or infrared drying to quickly cure the surface coating and ensure that the coating is firm and dry. Finally, the treated bolts are output through the conveyor belt 22. During the whole process, the first turntable 4 and the second turntable 5 work with the motor 13, and the device runs continuously through the transmission belt 7. The automated control system of the whole device ensures the simplicity of operation and the consistency of treatment effects. This design greatly improves the efficiency and quality of bolt treatment and provides more reliable components for wind turbines.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement made by those of ordinary skill in the art to the technical solution of the present invention shall not depart from the essence and scope of the technical solution of the present invention.

Claims

1. An auxiliary device for surface treatment of high-strength wind turbine bolts. The auxiliary device for surface treatment of high-strength wind turbine bolts includes a pretreatment bin (1), a spraying bin (2), and a drying bin (3), and is characterized in that: A spraying chamber (2) is provided at the front end of the pretreatment bin (1), a drying chamber (3) is provided at the front end of the spraying chamber (2), a first turntable (4) is provided inside the spraying chamber (2), a second turntable (5) is provided at the rear side of the first turntable (4), a motor (13) is provided at the lower ends of the first turntable (4) and the second turntable (5), a rotating shaft (6) is provided at the upper ends of the first turntable (4) and the second turntable (5), a transmission belt (7) is provided between the first turntable (4) and the second turntable (5), and several rotating shafts (8) are provided on the outer side of the transmission belt (7).

2. The auxiliary device for surface treatment of bolts of a high-strength wind turbine according to claim 1, wherein: Two symmetrical movable parts (9) are provided on the rotating shaft (8), and a clamp (10) is provided on the movable part (9).

3. The surface treatment auxiliary device for the high-strength bolts of a wind turbine according to claim 2, wherein: An adjusting screw (11) is provided on the clamp (10), and a chuck (12) is provided at the end of the clamp (10).

4. An auxiliary device for surface treatment of bolts of a high-strength wind turbine according to claim 1, characterized in that: A feed inlet (14) is provided at the rear end of the pretreatment bin (1), and a polishing device (15) is provided inside the pretreatment bin (1).

5. An auxiliary device for surface treatment of bolts of a high-strength wind turbine according to claim 1, characterized in that: A liquid storage tank (16) is provided on the right side of the spraying chamber (2), an infusion pump (17) is provided at the upper end of the liquid storage tank (16), and a connecting pipe (18) is provided at the upper end of the infusion pump (17).

6. An auxiliary device for surface treatment of bolts of a high-strength wind turbine according to claim 5, characterized in that: The other end of the connecting pipe (18) is provided with a spray arm (19), and the spray arm (19) faces the clamp part.

7. An auxiliary device for surface treatment of bolts of a high-strength wind turbine according to claim 1, characterized in that: A slideway (20) is provided inside the drying chamber (3), a drying device (21) is provided at the upper end of the slideway (20), and a conveyor belt (22) is provided at the end of the slideway (20).

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