Valve maintenance rack
By designing the combination of support components, lifting components and power components, the problems of large labor demand and inconvenient adjustment of valve maintenance platforms in the prior art are solved, automatic lifting and position adjustment of valves are realized, and maintenance efficiency is improved.
Patent Information
- Application Number
- CN202421858536.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing valve repair platform requires a lot of manpower when handling large and medium-sized components, and is not convenient for lifting and position adjustment.
A valve maintenance bench is designed, using a combination of support components, lifting components and power components to achieve automatic lifting and position adjustment of the valve through a servo motor driving screw and guide rod.
Automatic valve lifting and position adjustment are realized, reducing manpower demand and improving maintenance efficiency.
Smart Images

Figure CN223147084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve maintenance, in particular to a valve maintenance bench. Background Art
[0002] A valve is a pipeline accessory used to open and close pipelines, control the flow direction, and adjust and control the parameters (temperature, pressure, and flow rate) of the transported medium. According to its function, it can be divided into shut-off valves, check valves, regulating valves, etc. A valve is a device used to control the direction, pressure, and flow rate of a fluid in a fluid system, and is a device that enables the medium (liquid, gas, powder) in the piping and equipment to flow or stop and can control its flow rate. When maintaining valves in the industrial field, a maintenance bench is often used.
[0003] When using the current maintenance platform to repair large and medium-sized components, a large amount of manpower is often required, which is not convenient for lifting and position adjustment of the valve. To overcome these disadvantages, the utility model provides a valve maintenance bench. Content of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a valve maintenance bench.
[0005] To achieve the above purpose, the utility model adopts the following technical solution: a valve maintenance bench, including a base, four corners of the bottom end of the base are fixedly connected with supporting feet, a first opening is arranged at the middle position of the base, a limiting groove is arranged inside the first opening, a supporting component is arranged on the limiting groove, first grooves and second grooves are respectively arranged on both sides of the upper end of the base, a first screw rod is rotatably connected inside the first groove, a first guide rod is fixedly connected inside the second groove, a support frame is arranged at the upper ends of the first groove and the second groove, one side of the bottom end of the support frame is threadedly connected with the first screw rod, and the other side is slidably connected with the first guide rod, a support seat is fixedly connected to the upper end of the support frame, a lifting component is arranged on the support seat, and a power component for driving the supporting component to rotate is arranged on one side of the bottom end of the base.
[0006] Further, a second servo motor is fixedly connected to one side of the base, and the output end of the second servo motor is fixedly connected to one end of the first screw rod.
[0007] Further, the supporting component includes a connecting shell, a second opening penetrating up and down is arranged at the middle position of the connecting shell, a connecting ring is fixedly connected to the bottom end of the connecting shell, the connecting ring is rotatably connected with the limiting groove, and a toothed ring is fixedly connected to the bottom end of the connecting ring.
[0008] Furthermore, the power assembly includes a drive motor fixedly connected to the base, a gear fixedly connected to the output end of the drive motor, and the gear is meshed with a toothed ring.
[0009] Furthermore, a bidirectional screw is rotatably connected to one side inside the connection housing, second guide rods are fixedly connected to both sides inside the connection housing, placing plates are arranged at both ends inside the connection housing, connection blocks are fixedly connected to both sides of the placing plates, the connection block on one side is threadedly connected to one side of the bidirectional screw, and the connection block on the other side is slidably connected to the second guide rod. A third servo motor is fixedly connected to one side of the connection housing, and the third servo motor is fixedly connected to one end of the bidirectional screw.
[0010] Furthermore, the lifting assembly includes a mounting seat fixedly connected to the support base, a roller is rotatably connected inside the mounting seat, a cable is wound on the roller, a hook is fixedly connected to the bottom end of the cable, and a first servo motor is fixedly connected to one side of the mounting seat, and the output end of the first servo motor is fixedly connected to one end of the roller.
[0011] The beneficial effects of the present utility model:
[0012] When the present utility model is in use, for this valve repair bench, place the valve at the lower end of the base, open the placing plate of the support assembly, and the position of the lifting assembly at the upper end of the support frame can be adjusted through the second servo motor, the first screw rod and the first guide rod. The provided lifting assembly can lift the valve above the placing plate through the second opening and the first opening, then close the placing plate, and the valve can be placed on the upper end of the placing plate through the lifting assembly. At this time, the valve at the upper end of the support assembly can be driven to rotate through the power assembly, so that the position of the valve can be adjusted, which is convenient for repairing the valve. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for use in the following description of the specific embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 : The front view of the present utility model;
[0015] Figure 2 : The structural schematic diagram of the first opening of the present utility model;
[0016] Figure 3 : The structural schematic diagram of the installation of the power assembly of the present utility model;
[0017] Figure 4: Schematic structural diagram of the support assembly of the present utility model;
[0018] Figure 5 : Schematic structural diagram of the support assembly of the present utility model.
[0019] The reference numerals are as follows:
[0020] 1. Base; 2. Support foot; 3. Support assembly; 4. Support frame; 5. Support seat; 6. Mounting seat; 7. First servo motor; 8. Roller; 9. Cable; 10. Hook; 11. Limit groove; 12. First slot; 13. First screw; 14. Second servo motor; 15. Second slot; 16. First guide rod; 17. Driving motor; 18. Gear; 19. Connecting housing; 20. Placing plate; 21. Connecting ring; 22. Tooth ring; 23. Second guide rod; 24. Bidirectional screw; 25. Third servo motor. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0022] As Figures 1-5 shown, it relates to a valve maintenance bench, including a base 1. Support feet 2 are fixedly connected to the four corners at the bottom end of the base 1. A first opening is provided in the middle position of the base 1, and a limit groove 11 is provided inside the first opening. A support assembly 3 is arranged on the limit groove 11. First slots 12 and second slots 15 are respectively provided on both sides of the upper end of the base 1. A first screw 13 is rotatably connected inside the first slot 12, and a first guide rod 16 is fixedly connected inside the second slot 15. A support frame 4 is arranged above the first slot 12 and the second slot 15. One side of the bottom end of the support frame 4 is threadedly connected to the first screw 13, and the other side is slidably connected to the first guide rod 16. A support seat 5 is fixedly connected to the upper end of the support frame 4. A lifting assembly is arranged on the support seat 5. A power assembly for driving the support assembly 3 to rotate is arranged on one side of the bottom end of the base 1.
[0023] As Figures 1-5 shown, a second servo motor 14 is fixedly connected to one side of the base 1. The output end of the second servo motor 14 is fixedly connected to one end of the first screw 13. The second servo belt motor drives the first screw 13 to rotate, which can drive the support frame 4 to move along the first guide rod 16.
[0024] As Figures 1-5As shown in the figure, the support assembly 3 includes a connecting housing 19. A second through hole penetrating up and down is provided at the middle position of the connecting housing 19. A connecting ring 21 is fixedly connected to the bottom end of the connecting housing 19. The connecting ring 21 is rotatably connected to the limiting groove 11. A toothed ring 22 is fixedly connected to the bottom end of the connecting ring 21. The power assembly includes a driving motor 17 fixedly connected to the base 1. The output end of the driving motor 17 is fixedly connected with a gear 18. The gear 18 is meshed with the toothed ring 22. The driving motor 17 drives the gear 18 to rotate. The gear 18 is meshed with the toothed ring 22, which can drive the support assembly 3 to rotate around the limiting groove 11 through the connecting ring 21, so as to adjust the position of the valve and facilitate the maintenance of the valve.
[0025] As Figures 1-5 shown in the figure, a bidirectional screw rod 24 is rotatably connected to one side inside the connecting housing 19. Second guide rods 23 are fixedly connected to both sides inside the connecting housing 19. Placing plates 20 are arranged at both ends inside the connecting housing 19. Connecting blocks are fixedly connected to both sides of the placing plate 20. The connecting block on one side is threadedly connected to one side of the bidirectional screw rod 24, and the connecting block on the other side is slidably connected to the second guide rod 23. A third servo motor 25 is fixedly connected to one side of the connecting housing 19. The third servo motor 25 is fixedly connected to one end of the bidirectional screw rod 24. The third servo motor 25 drives the bidirectional screw rod 24 to rotate, which can drive the placing plate 20 to move along the second guide rod 23 through the connecting block, so as to drive the placing plate 20 to move to both sides.
[0026] As Figures 1-5 shown in the figure, the lifting assembly includes a mounting seat 6 fixedly connected to the support seat 5. A winding roller 8 is rotatably connected inside the mounting seat 6. A cable 9 is wound on the winding roller 8. A hook 10 is fixedly connected to the bottom end of the cable 9. A first servo motor 7 is fixedly connected to one side of the mounting seat 6. The output end of the first servo motor 7 is fixedly connected to one end of the winding roller 8. Starting the first servo motor 7 drives the cable 9 on the winding roller 8 to unwind, so that the hook 10 passes through the second through hole and the first through hole, connects the hook 10 to the valve, and then drives the cable 9 on the winding roller 8 to wind up through the first servo motor 7, so as to lift the valve.
[0027] Working principle: When in use, place the valve at the lower end of the base 1 and open the placement plate 20 of the support assembly 3. Specifically, the third servo motor 25 drives the bidirectional screw 24 to rotate, which can drive the placement plate 20 to move along the second guide rod 23 through the connecting block, thereby driving the placement plate 20 to move to both sides. The position of the lifting assembly at the upper end of the support frame 4 can be adjusted by the second servo motor 14, the first screw 13, and the first guide rod 16. Specifically, the second servo motor drives the first screw 13 to rotate, which can drive the support frame 4 to move along the first guide rod 16. The provided lifting assembly can lift the valve above the placement plate 20 through the second opening and the first opening. Specifically, start the first servo motor 7 to unwind the cable 9 on the roller 8, so that the hook 10 passes through the second opening and the first opening, connect the hook 10 to the valve, and then wind up the cable 9 on the roller 8 by the first servo motor 7, thereby lifting the valve. Then close the placement plate 20, and the valve can be placed on the upper end of the placement plate 20 through the lifting assembly. At this time, the valve at the upper end of the support assembly 3 can be rotated by the power assembly. Specifically, the drive motor 17 drives the gear 18 to rotate, and the gear 18 meshes with the toothed ring 22, which can drive the support assembly 3 to rotate around the limiting groove 11 through the connecting ring 21, thereby adjusting the position of the valve and facilitating the maintenance of the valve.
[0028] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A valve maintenance bench, comprising a base (1), characterized in that: Four corners of the bottom end of the base (1) are fixedly connected with supporting feet (2). A first opening is formed in the middle position of the base (1). A limiting groove (11) is formed inside the first opening. A supporting component (3) is arranged on the limiting groove (11). First grooves (12) and second grooves (15) are respectively formed on two sides of the upper end of the base (1). A first screw rod (13) is rotatably connected inside the first groove (12). A first guide rod (16) is fixedly connected inside the second groove (15). A support frame (4) is arranged above the first groove (12) and the second groove (15). One side of the bottom end of the support frame (4) is in threaded connection with the first screw rod (13), and the other side is in sliding connection with the first guide rod (16). A support seat (5) is fixedly connected to the upper end of the support frame (4). A lifting component is arranged on the support seat (5). A power component for driving the supporting component (3) to rotate is arranged on one side of the bottom end of the base (1).
2. The valve repair bench according to claim 1, characterized in that: A second servo motor (14) is fixedly connected to one side of the base (1). The output end of the second servo motor (14) is fixedly connected to one end of the first screw rod (13).
3. The valve maintenance bench according to claim 1, characterized in that: The supporting component (3) includes a connecting shell (19). A second opening penetrating up and down is formed in the middle position of the connecting shell (19). A connecting ring (21) is fixedly connected to the bottom end of the connecting shell (19). The connecting ring (21) is rotatably connected with the limiting groove (11). A toothed ring (22) is fixedly connected to the bottom end of the connecting ring (21).
4. A valve repair bench according to claim 2, characterized in that: The power component includes a driving motor (17) fixedly connected to the base (1). A gear (18) is fixedly connected to the output end of the driving motor (17). The gear (18) is in meshing connection with the toothed ring (22).
5. The valve repair bench according to claim 3, characterized in that: A bidirectional screw rod (24) is rotatably connected to one side inside the connecting shell (19). Second guide rods (23) are fixedly connected to both sides inside the connecting shell (19). Placing plates (20) are arranged at both ends inside the connecting shell (19). Connecting blocks are fixedly connected to both sides of the placing plate (20). The connecting block on one side is in threaded connection with one side of the bidirectional screw rod (24), and the connecting block on the other side is in sliding connection with the second guide rod (23). A third servo motor (25) is fixedly connected to one side of the connecting shell (19). The third servo motor (25) is fixedly connected to one end of the bidirectional screw rod (24).
6. The valve maintenance bench according to claim 1, wherein: The lifting component includes a mounting seat (6) fixedly connected to the support seat (5). A roller (8) is rotatably connected inside the mounting seat (6). A cable (9) is wound on the roller (8). A hook (10) is fixedly connected to the bottom end of the cable (9). A first servo motor (7) is fixedly connected to one side of the mounting seat (6). The output end of the first servo motor (7) is fixedly connected to one end of the roller (8).