Shaping and boxing equipment for semisolid

Abstract

The embodiment of the utility model discloses shaping and boxing equipment for semisolids, which relates to the technical field of packaging equipment and comprises a rack component, a rolling mechanism, a shaping mechanism and a carrying mechanism. A conveying belt is arranged at the top of the rack part; the rolling mechanism is erected above the rack component, a deformation station is formed between the rolling mechanism and the conveying belt, and the rolling mechanism is used for adjusting the thickness of the semi-solid materials on the deformation station; the shaping mechanism is arranged on the rack component and provided with a shaping station, and the shaping mechanism is used for shaping the semi-solid materials on the shaping station; the carrying mechanism is erected on the rack component and used for moving the semi-solid materials on the shaping station to the boxing station on the rack component. In the metering, shaping and packaging process of the semi-solid materials, on the basis of cooperation of the rack component, the rolling mechanism, the shaping mechanism and the carrying mechanism, the functions of automatic shaping and automatic boxing of the semi-solid materials in the thickness and the appearance size are achieved, and the production cost is effectively reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, in particular to a shaping and boxing equipment for semi-solid materials. Background Art

[0002] Products such as high-temperature vulcanized silicone rubber will present the form of semi-solid materials in some stages of the production process. At this time, they have a certain viscosity and plasticity, can be shaped but will not flow freely.

[0003] At present, in the metering, shaping and packaging process of semi-solid materials, the products are weighed manually and then patched with simple tools to meet the weight requirements. Then, they are covered with film and shaped manually and then put into cartons. However, the above method highly depends on the production skills of production personnel, it is difficult to ensure the weight stability and shape stability of the products, and problems such as product contamination, material waste and low production efficiency are likely to occur, thus increasing the production cost. Content of the Utility Model

[0004] The embodiment of the utility model discloses a shaping and boxing equipment for semi-solid materials, which is used to solve the technical problem that the semi-solid materials of existing products such as high-temperature vulcanized silicone rubber highly depend on the production skills of production personnel in the metering, shaping and packaging process, resulting in an increase in production cost.

[0005] The embodiment of the utility model provides a shaping and boxing equipment for semi-solid materials, including: a frame component, a rolling mechanism, a shaping mechanism and a handling mechanism;

[0006] A conveyor belt is arranged at the top of the frame component;

[0007] The rolling mechanism is arranged above the frame component, a deformation station is formed between the rolling mechanism and the conveyor belt, and the rolling mechanism is used to adjust the thickness of the semi-solid material at the deformation station;

[0008] The shaping mechanism is arranged on the frame component and is provided with a shaping station, and the shaping mechanism is used to shape the semi-solid material at the shaping station;

[0009] The handling mechanism is arranged on the frame component, and the handling mechanism is used to move the semi-solid material at the shaping station to the boxing station on the frame component.

[0010] Optionally, the rolling mechanism includes two groups of adjusting components, a driving motor, a passive roller and an active roller;

[0011] The first end of the passive roller and the first end of the active roller are both connected to a group of the adjusting components;

[0012] The second end of the passive roller and the second end of the active roller are both connected to another set of the adjusting components;

[0013] The two sets of adjusting components are oppositely arranged on the top of the frame member, and the adjusting components are used to adjust the distances between the passive roller and the conveyor belt, and between the active roller and the conveyor belt;

[0014] A conveyor belt is sleeved between the active roller and the passive roller, and a deformation station is formed between the conveyor belt and the conveyor;

[0015] The driving motor is in transmission connection with the active roller.

[0016] Optionally, the adjusting component includes a mounting seat and a roller seat;

[0017] The mounting seat is connected to the top of the frame member;

[0018] Both the passive roller and the active roller are connected to the roller seat;

[0019] One end of the roller seat close to the passive roller is connected to the mounting seat through a rear adjusting screw;

[0020] One end of the roller seat close to the active roller is connected to the mounting seat through a front adjusting screw.

[0021] Optionally, the shaping mechanism includes a back shaping mechanism, two sets of side shaping mechanisms and a blocking mechanism;

[0022] The back shaping mechanism and the blocking mechanism are oppositely arranged on the frame member;

[0023] The two sets of side shaping mechanisms are oppositely arranged on the frame member, and the two sets of side shaping mechanisms are arranged between the back shaping mechanism and the blocking mechanism;

[0024] A shaping station is formed among the back shaping mechanism, the two sets of side shaping mechanisms and the blocking mechanism.

[0025] Optionally, the back shaping mechanism includes two sets of back shaping linear guide rails, multiple sets of back shaping linear guide rods, a back shaping cylinder, a back shaping lifting cylinder and a back shaping plate;

[0026] The two sets of back shaping linear guide rails are oppositely arranged on the top of the frame member and are both perpendicular to the top of the frame member;

[0027] The two sets of back shaping linear guide rails are connected through a fixing plate;

[0028] The output end of the back shaping lifting cylinder is connected to the fixing plate;

[0029] Multiple groups of the back shaping linear guide rods penetrate through the fixed plate and are connected to the back shaping plate;

[0030] The output end of the back shaping cylinder penetrates through the fixed plate and is connected to the back shaping plate.

[0031] Optionally, the side shaping mechanism includes a mounting plate, a side shaping plate, multiple groups of side shaping linear guide rods, and a side shaping cylinder;

[0032] The mounting plate is vertically arranged at the top of the frame component;

[0033] Multiple groups of the side shaping linear guide rods penetrate through the mounting plate and are connected to the side shaping plate;

[0034] The output end of the side shaping cylinder penetrates through the mounting plate and is connected to the side shaping plate.

[0035] Optionally, the blocking mechanism includes a driving cylinder, two mounting brackets, a baffle plate, and two groups of blocking guide rods;

[0036] The first ends of the two groups of blocking guide rods penetrate through the first mounting bracket and are connected to the lower side of the top of the frame component;

[0037] The second ends of the two groups of blocking guide rods penetrate through the second mounting bracket and are connected to the baffle plate;

[0038] The two mounting brackets are connected by a connecting rod;

[0039] The driving cylinder is arranged on the first mounting bracket, and the output end of the driving cylinder penetrates through the second mounting bracket and is connected to the baffle plate.

[0040] Optionally, the handling mechanism includes two groups of handling linear guide rails, a lifting assembly, a suction cup assembly, and a vacuum control valve;

[0041] The two groups of handling linear guide rails are relatively arranged on both sides above the shaping mechanism;

[0042] The two groups of handling linear guide rails are connected by a sliding platform, and the sliding platform is connected to the output end of the transplanting cylinder;

[0043] The lifting assembly penetrates through the sliding platform and is connected to the suction cup assembly;

[0044] The vacuum control valve is communicated with the suction cup assembly.

[0045] Optionally, the lifting assembly includes a long-stroke lifting cylinder, a short-stroke lifting cylinder, and multiple groups of handling linear guide rods;

[0046] The output end of the long-stroke lifting cylinder and multiple groups of the handling linear guide rods both penetrate through the sliding platform and are fixedly connected to the suction cup assembly;

[0047] The output end of the short-stroke lifting cylinder penetrates through the sliding platform and abuts against the suction cup assembly.

[0048] Optionally, it further includes a conveying mechanism provided on the frame component; the conveying mechanism includes multiple groups of power rollers, two groups of tension wheels, and a power motor;

[0049] Both ends of multiple groups of the power rollers are embedded in the frame component, and the loading station is provided on multiple groups of the power rollers;

[0050] Idle wheels are arranged at one ends of multiple groups of the power rollers;

[0051] The power motor is drivingly connected to multiple idle wheels through a belt;

[0052] The belt is located between two groups of the tension wheels.

[0053] It can be seen from the above technical solutions that the embodiments of the present utility model have the following advantages:

[0054] The embodiment of the present utility model provides a shaping and loading equipment for semi-solids, including: a frame component, a rolling mechanism, a shaping mechanism, and a handling mechanism; a conveyor belt is provided on the top of the frame component; the rolling mechanism is erected above the frame component, and a deformation station is formed between the rolling mechanism and the conveyor belt, and the rolling mechanism is used for adjusting the thickness of the semi-solid material at the deformation station; the shaping mechanism is provided on the frame component and is provided with a shaping station, and the shaping mechanism is used for shaping the semi-solid material at the shaping station; the handling mechanism is erected on the frame component, and the handling mechanism is used for moving the semi-solid material at the shaping station to the loading station on the frame component. In the metering, shaping, and packaging process of the semi-solid material, based on the cooperation of the frame component, the rolling mechanism, the shaping mechanism, and the handling mechanism, the automatic shaping of the thickness and appearance size of the semi-solid material and the automatic loading function are realized, the weight stability and shape stability of the product are improved, and at the same time, it is beneficial to avoid product contamination, reduce material waste, and reduce the labor intensity of production personnel, thereby effectively reducing the production cost. Description of the Drawings

[0055] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0056] Figure 1 Structural schematic diagram of a shaping and loading equipment for semi-solids provided in the embodiment of the present utility model Figure 1 ;

[0057] Figure 2 Schematic structure of a shaping and boxing device for semi-solids provided in an embodiment of the present invention Figure 2 ;

[0058] Figure 3 Schematic structure diagram of a roll pressing mechanism provided in an embodiment of the present invention;

[0059] Figure 4 Schematic structure diagram of a back shaping mechanism provided in an embodiment of the present invention;

[0060] Figure 5 Schematic structure of a handling mechanism provided in an embodiment of the present invention Figure 1 ;

[0061] Figure 6 Schematic structure of a handling mechanism provided in an embodiment of the present invention Figure 2 ;

[0062] Figure 7 Cross-sectional view of a handling mechanism provided in an embodiment of the present invention;

[0063] Figure 8 Schematic structure diagram of a side shaping mechanism provided in an embodiment of the present invention;

[0064] Figure 9 Schematic structure diagram of a conveying mechanism provided in an embodiment of the present invention;

[0065] Figure 10 Schematic structure diagram of a blocking mechanism provided in an embodiment of the present invention;

[0066] In the figure: 1, frame component; 2, roll pressing mechanism; 21, driving motor; 22, conveyor belt; 23, passive roller; 24, rear adjusting screw; 25, front adjusting screw; 26, driving roller; 3, back shaping mechanism; 31, back shaping linear guide rail; 32, back shaping linear guide rod; 33, back shaping cylinder; 34, back shaping lifting cylinder; 35, back shaping plate; 4, handling mechanism; 41, transplanting cylinder; 42, handling linear guide rail; 43, suction cup assembly; 44, long-stroke lifting cylinder; 45, short-stroke lifting cylinder; 46, handling linear guide rod; 47, vacuum control valve; 48, sliding platform; 5, side shaping mechanism; 51, mounting plate; 52, side shaping plate; 53, side shaping linear guide rod; 54, side shaping cylinder; 6, conveying mechanism; 61, power roller; 62, idler wheel; 63, tensioning wheel; 64, power motor; 7, blocking mechanism; 71, driving cylinder; 72, mounting frame; 73, baffle; 74, blocking guide rod. Detailed implementation manners

[0067] In order to make the objectives, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0068] It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the embodiments of the present utility model.

[0069] In addition, the descriptions of the terms "first", "second", etc. are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the technical features indicated. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features.

[0070] In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0071] In the description of the embodiments of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific situations.

[0072] Please refer to Figures 1 to 2 , a semi-solid shaping and boxing device provided by an embodiment of the present utility model includes: a frame member 1, a rolling mechanism 2, a shaping mechanism, and a handling mechanism 4;

[0073] A conveyor belt is provided on the top of the frame member 1;

[0074] The rolling mechanism 2 is installed above the frame member 1. A deformation station is formed between the rolling mechanism 2 and the conveyor belt. The rolling mechanism 2 is used to adjust the thickness of the semi-solid material at the deformation station;

[0075] The shaping mechanism is installed on the frame component 1 and is provided with a shaping station. The shaping mechanism is used to shape the semi-solid material at the shaping station.

[0076] The conveying mechanism 4 is installed on the frame component 1. The conveying mechanism 4 is used to move the semi-solid material at the shaping station to the case loading station on the frame component 1.

[0077] In this embodiment, the frame component 1 provides a sturdy frame structure, which can support multiple components such as the rolling mechanism 2, the shaping mechanism, and the conveying mechanism 4. A conveyor belt is provided at the top of the frame component 1, which is used to convey the semi-solid material. The rolling mechanism 2 is installed above the frame component 1 at a corresponding position of the conveyor belt. At this time, the space facing each other between the rolling mechanism 2 and the conveyor belt forms a deformation station. When the conveyor belt conveys the semi-solid material of products such as high-temperature vulcanized silicone rubber to the deformation station, due to the plasticity of the semi-solid material, rolling the semi-solid material through the rolling mechanism 2 can cause the semi-solid material to deform, so as to adjust the thickness of the semi-solid material to the required thickness value. The shaping mechanism is installed on the frame component 1, and at the same time, a shaping station for adjusting the external dimensions of the semi-solid material is provided in the area where the shaping mechanism is located. After the semi-solid material with the adjusted thickness is continuously conveyed to the shaping station via the conveyor belt, the shaping mechanism shapes the semi-solid material to meet the requirements of the external dimensions. An in-box station for loading the semi-solid material into the box is provided on the frame component 1. The conveying mechanism 4 is installed on the frame component 1. When the shaping of the semi-solid material is completed, the conveying mechanism 4 moves the semi-solid material at the shaping station to the box at the in-box station, thus completing the in-box process. Based on the above solution, through the cooperation of the frame component 1, the rolling mechanism 2, the shaping mechanism, and the conveying mechanism 4, the automatic shaping of the semi-solid material in terms of thickness and appearance dimensions and the automatic in-box function are realized in the metering, shaping, and packaging process of the semi-solid material, improving the weight stability and appearance stability of the product. At the same time, it is beneficial to avoid product contamination, reduce material waste, and reduce the labor intensity of production personnel, thereby effectively reducing the production cost.

[0078] In a specific embodiment, refer to Figure 3 , the rolling mechanism 2 includes two groups of adjusting components, a driving motor 21, a passive roller 23, and a driving roller 26;

[0079] The first end of the passive roller 23 and the first end of the driving roller 26 are both connected to a group of adjusting components;

[0080] The second end of the passive roller 23 and the second end of the driving roller 26 are both connected to another group of adjusting components;

[0081] The two groups of adjusting components are relatively arranged at the top of the frame component 1. The adjusting components are used to adjust the distances between the passive roller 23 and the conveyor belt, and between the driving roller 26 and the conveyor belt.

[0082] A conveyor belt 22 is sleeved between the driving roller 26 and the driven roller 23, and a deformation station is formed between the conveyor belt 22 and the conveyor.

[0083] The driving motor 21 is in transmission connection with the driving roller 26.

[0084] In this embodiment, a set of adjusting components are respectively arranged on the opposite sides of the top of the frame member 1. The first ends of the driven roller 23 and the driving roller 26 are connected to a set of adjusting components on the same side, and the second ends of the driven roller 23 and the driving roller 26 are connected to another set of adjusting components on the other side. At this time, the driven roller 23 and the driving roller 26 can be presented in a parallel distribution form; a conveyor belt 22 is sleeved between the driving roller 26 and the driven roller 23, and the space between the conveyor belt 22 and the conveyor constitutes a deformation station for semi-solid materials. Since the distances between the driven roller 23 and the driving roller 26 and the conveyor at the top of the frame member 1 can be respectively adjusted through the adjusting components, that is, the inclination of the plane where the conveyor belt 22 is located can be adjusted to form deformation stations in different spatial forms, the deformation rate of the semi-solid materials can be flexibly adjusted on the basis of meeting the thickness requirement value; when the driving motor 21 is used as a power source to drive the driving roller 26 to rotate through a belt, the driving roller 26 pulls the conveyor belt 22 to move through friction. With the cooperation of the driven roller 23, the conveyor belt 22 steadily and evenly gradually squeezes the semi-solid materials to undergo the expected deformation according to the deformation rate corresponding to the deformation station.

[0085] In a specific implementation manner of this embodiment, refer to Figure 3 The adjusting component includes a mounting seat and a roller seat;

[0086] The mounting seat is connected to the top of the frame member 1;

[0087] Both the driven roller 23 and the driving roller 26 are connected to the roller seat;

[0088] One end of the roller seat close to the driven roller 23 is connected to the mounting seat through a rear adjusting screw 24;

[0089] One end of the roller seat close to the driving roller 26 is connected to the mounting seat through a front adjusting screw 25.

[0090] In this embodiment, each set of adjusting components includes a roller seat and a mounting seat. The mounting seat is arranged on the top of the frame member 1, and the first ends of the driven roller 23 and the driving roller 26 or the second ends of the driven roller 23 and the driving roller 26 are both connected to the same set of roller seats. The roller seat is connected to the mounting seat through an adjusting screw. Among them, one end of the roller seat close to the driven roller 23 is connected to the mounting seat through a rear adjusting screw 24, refer to Figure 1 and Figure 2, since the rear adjusting screw 24 is relatively close to the shaping mechanism, the required thickness value of the semi-solid material can be set by adjusting the distance between the passive roller 23 and the conveyor belt through the rear adjusting screw 24. One end of the roller seat close to the driving roller 26 is connected to the mounting seat through the front adjusting screw 25. By adjusting the front adjusting screw 25 in cooperation with the rear adjusting screw 24, the distance between the driving roller 26 and the conveyor belt can be adjusted, thereby adjusting the deformation rate of the semi-solid material, and the operation is simple and efficient.

[0091] In a specific embodiment, refer to Figures 1 to 2 , the shaping mechanism includes a back shaping mechanism 3, two groups of side shaping mechanisms 5 and a blocking mechanism 7;

[0092] The back shaping mechanism 3 and the blocking mechanism 7 are oppositely arranged on the frame member 1;

[0093] The two groups of side shaping mechanisms 5 are oppositely arranged on the frame member 1, and the two groups of side shaping mechanisms 5 are arranged between the back shaping mechanism 3 and the blocking mechanism 7;

[0094] A shaping station is formed among the back shaping mechanism 3, the two groups of side shaping mechanisms 5 and the blocking mechanism 7.

[0095] In this embodiment, the shaping mechanism includes a back shaping mechanism 3, two groups of side shaping mechanisms 5 and a blocking mechanism 7 arranged on the frame member 1. Among them, the back shaping mechanism 3 is close to the rolling mechanism 2, the blocking mechanism 7 is oppositely arranged to the back shaping mechanism 3, and the two groups of side shaping mechanisms 5 are oppositely arranged and arranged on both sides between the back shaping mechanism 3 and the blocking mechanism 7. It can be seen that a working area is surrounded by the back shaping mechanism 3, the two groups of side shaping mechanisms 5 and the blocking mechanism 7. This working area can be called a shaping station. When the semi-solid material is conveyed by the conveyor belt and passes over the back shaping mechanism 3 to reach the shaping station, the semi-solid material on the shaping station is extruded and shaped through the cooperation between the back shaping mechanism 3 and the blocking mechanism 7, the first group of side shaping mechanisms 5 and the second group of side shaping mechanisms 5, which helps to achieve the uniformity of the force deformation and the consistency of the deformation size of the semi-solid material.

[0096] In a specific implementation manner of this embodiment, refer to Figure 4 , the back shaping mechanism 3 includes two groups of back shaping linear guide rails 31, multiple groups of back shaping linear guide rods 32, a back shaping cylinder 33, a back shaping lifting cylinder 34 and a back shaping plate 35;

[0097] The two groups of back shaping linear guide rails 31 are oppositely arranged on the top of the frame member 1 and are both perpendicular to the top of the frame member 1;

[0098] The two groups of back shaping linear guide rails 31 are connected by a fixing plate;

[0099] The output end of the back shaping lifting cylinder 34 is connected to the fixed plate;

[0100] Multiple groups of back shaping linear guide rods 32 pass through the fixed plate and are connected to the back shaping plate 35;

[0101] The output end of the back shaping cylinder 33 passes through the fixed plate and is connected to the back shaping plate 35.

[0102] In this embodiment, each back shaping mechanism 3 includes two groups of back shaping linear guide rails 31, multiple groups of back shaping linear guide rods 32, a back shaping cylinder 33, a back shaping lifting cylinder 34, and a back shaping plate 35. Among them, the two groups of back shaping linear guide rails 31 are relatively arranged at the top of the frame member 1, and a fixed plate is slidably arranged between the two groups of back shaping linear guide rails 31. The two groups of back shaping linear guide rails 31 are both perpendicular to the top of the frame member 1. In specific implementation, the back shaping lifting cylinder 34 can be fixed on the frame member 1, and the output end of the back shaping lifting cylinder 34 is connected to the fixed plate. Therefore, the back shaping lifting cylinder 34 can be used to drive the fixed plate to slide along the back shaping linear guide rail 31 in a direction perpendicular to the top of the frame member 1. The back shaping cylinder 33 is close to the rolling mechanism 2. The output end of the back shaping cylinder 33 and multiple groups of back shaping linear guide rods 32 both pass through the fixed plate and are connected to the back shaping plate 35. Through the setting of the back shaping linear guide rods 32, the back shaping plate 35 can be smoothly reciprocated along the guiding path of the back shaping cylinder 33 under the drive of the back shaping cylinder 33;

[0103] When the conveyor belt is about to transfer the semi-solid material to the shaping station, the back shaping lifting cylinder 34 drives the fixed plate to move away from the conveyor belt along the shaping linear guide rail 31. After the conveyor belt transfers the semi-solid material over the back shaping plate 35 to reach the shaping station, the back shaping lifting cylinder 34 drives the fixed plate to move towards the conveyor belt to fit the conveyor belt. The back shaping cylinder 33 drives the back shaping plate 35 to move towards the semi-solid material until it abuts against the semi-solid material, so as to precisely adjust the size of the semi-solid material in the first direction in cooperation with the blocking mechanism 7.

[0104] It can be understood that the moving stroke of the output end of the back shaping plate 35 driving the back shaping plate 35 to move can be set according to the size requirement value of the semi-solid material in the first direction among the shape size requirement values. Exemplarily, the movement range of the output end of the back shaping cylinder 33 can be limited by adjusting the adjustment ring on the back shaping linear guide rod 32 to achieve the adjustment of the size requirement value of the semi-solid material in the first direction. The specific implementation method based on the adjustment of the adjustment ring on the shaping linear guide rail 31 can refer to the prior art and will not be elaborated here.

[0105] In a specific implementation manner of this embodiment, refer to Figure 8, the side shaping mechanism 5 includes a mounting plate 51, a side shaping plate 52, multiple groups of side shaping linear guide rods 53, and a side shaping cylinder 54;

[0106] The mounting plate 51 is vertically arranged at the top of the frame member 1;

[0107] Multiple groups of side shaping linear guide rods 53 pass through the mounting plate 51 and are connected to the side shaping plate 52;

[0108] The output end of the side shaping cylinder 54 passes through the mounting plate 51 and is connected to the side shaping plate 52.

[0109] In this embodiment, each group of side shaping mechanisms 5 includes a mounting plate 51, a side shaping plate 52, multiple groups of side shaping linear guide rods 53, and a side shaping cylinder 54. Among them, the mounting plate 51 is vertically arranged at the top of the frame member 1, the side shaping plate 52 is close to the shaping station, the output end of the side shaping cylinder 54 passes through the mounting plate 51 and is connected to the side shaping plate 52. At the same time, multiple groups of side shaping linear guide rods 53 pass through the mounting plate 51 and are connected to the side shaping plate 52. Through the setting of the side shaping linear guide rods 53, the mounting plate 51 can be driven by the side shaping cylinder 54 to move smoothly back and forth along the guiding path of the side shaping linear guide rods 53; when the semi-solid material is placed at the shaping station, the mounting plates 51 of the two groups of side shaping mechanisms 5 are driven by the output ends of the corresponding side shaping cylinders 54 to move towards each other along the side shaping linear guide rods 53 until they abut against the semi-solid material, so as to precisely adjust the size of the semi-solid material in the second direction perpendicular to the first direction through the cooperation between the two groups of side shaping mechanisms 5.

[0110] It can be understood that the moving stroke of the output end of the side shaping cylinder 54 driving the mounting plate 51 to move can be set according to the dimension requirement value in the second direction among the external dimension requirement values of the semi-solid material. Exemplarily, when the side shaping cylinder 54 adopts an adjustable stroke cylinder, the extension range of the output end can be limited by adjusting the adjusting nut on the adjustable stroke cylinder. The specific implementation method of this adjustment can refer to the prior art and will not be elaborated here.

[0111] In a specific implementation manner of this embodiment, referring to Figure 9 , the blocking mechanism 7 includes a driving cylinder 71, two mounting brackets 72, a baffle 73, and two groups of blocking guide rods 74;

[0112] The first ends of the two groups of blocking guide rods 74 pass through the first mounting bracket 72 and are connected to the lower side of the top of the frame member 1;

[0113] The second ends of the two groups of blocking guide rods 74 pass through the second mounting bracket 72 and are connected to the baffle 73;

[0114] The two mounting brackets 72 are connected by a connecting rod;

[0115] The driving cylinder 71 is arranged on the first mounting bracket 72, and the output end of the driving cylinder 71 passes through the second mounting bracket 72 and is connected to the baffle 73.

[0116] In this embodiment, the blocking mechanism 7 includes a driving cylinder 71, two mounting brackets 72, a baffle 73 and two groups of blocking guide rods 74. The first ends of the two groups of blocking guide rods 74 are connected to the lower side of the top of the frame member 1, the second ends of the two groups of blocking guide rods 74 are connected to the baffle 73, and two mounting brackets 72 are sleeved between the two groups of blocking guide rods 74. The first mounting bracket 72 is close to the first end of the blocking guide rod 74, the second mounting bracket 72 is close to the second end of the blocking guide rod 74, there is a certain interval between the two mounting brackets 72 and they are connected by a connecting rod. The driving cylinder 71 is arranged on the first mounting bracket 72, and at the same time, the output end of the driving cylinder 71 passes through the second mounting bracket 72 and is connected to the baffle 73, so that the baffle 73 can reciprocate along the blocking guide rod 74 under the drive of the driving cylinder 71;

[0117] When the semi-solid material is placed at the shaping station, in order to cooperate with the back shaping mechanism 3 to accurately adjust the size of the semi-solid material in the first direction, the output end of the driving cylinder 71 drives the baffle 73 to move along the blocking guide rod 74 in the direction close to the shaping station until it can provide support for the back shaping mechanism 3 to shape the semi-solid material in the first direction. For example, the baffle 73 moves to a position opposite to the back shaping plate 35. When the semi-solid material is shaped in two directions, the output end of the driving cylinder 71 can drive the baffle 73 to move along the blocking guide rod 74 in the direction away from the shaping station, so as to leave a moving channel for the semi-solid material, facilitating the semi-solid material to smoothly enter the next stage of being carried into the box.

[0118] In a specific embodiment, refer to Figures 5 to 7 , the handling mechanism 4 includes two groups of handling linear guide rails 42, a lifting assembly, a suction cup assembly 43 and a vacuum control valve 47;

[0119] The two groups of handling linear guide rails 42 are oppositely arranged on both sides above the shaping mechanism;

[0120] The two groups of handling linear guide rails 42 are connected by a sliding platform 48, and the sliding platform 48 is connected to the output end of the transplanting cylinder 41;

[0121] The lifting assembly passes through the sliding platform 48 and is connected to the suction cup assembly 43;

[0122] The vacuum control valve 47 is communicated with the suction cup assembly 43.

[0123] In this embodiment, the handling mechanism 4 can be mounted above the shaping mechanism based on the frame component 1. The handling mechanism 4 includes two sets of handling linear guide rails 42, a lifting assembly, a suction cup assembly 43, and a vacuum control valve 47. Among them, the two sets of handling linear guide rails 42 are oppositely mounted on both sides above the shaping mechanism. The two sets of handling linear guide rails 42 are connected by a sliding platform 48. The sliding platform 48 is connected to the output end of the transplanting cylinder 41 along the direction of the linear guide rail 42. The output end of the transplanting cylinder 41 can drive the sliding platform 48 to move along the linear guide rail 42. In specific implementation, the two sets of handling linear guide rails 42 can be arranged parallel to the frame component 1, as long as it can meet the requirement that when the sliding platform 48 moves along the linear guide rail 42, it can move above the shaping station and the box loading station. In addition, the sliding platform 48 can be connected to the output ends of the transplanting cylinder 41 at both ends connected to the two sets of handling linear guide rails 42 to enhance the driving force.

[0124] The suction cup assembly 43 is located below the sliding platform 48 close to the shaping station. The vacuum control valve 47 is arranged on the sliding platform 48 and communicated with the suction cup assembly 43. The suction cup assembly 43 can generate suction under the control of the vacuum control valve 47 to firmly adsorb the semi-solid material or quickly release the adsorbed semi-solid material. The lifting assembly is arranged on the top of the sliding platform 48. The lifting assembly passes through the sliding platform 48 and is connected to the suction cup assembly 43, so that the suction cup assembly 43 can be driven by the lifting assembly to reciprocate up and down.

[0125] After the shaping of the semi-solid material is completed, the transplanting cylinder 41 is controlled to drive the sliding platform 48 to move along the handling linear guide rail 42 until the suction cup assembly 43 is above the shaping station. The lifting assembly drives the suction cup assembly 43 to move towards the shaping station until it abuts against the semi-solid material. Then, the vacuum control valve 47 is controlled to open to start the vacuum. After the suction cup assembly 43 adsorbs the semi-solid material, the transplanting cylinder 41 continues to drive the sliding platform 48 to move until the suction cup assembly 43 is above the box loading station. The lifting assembly drives the suction cup assembly 43 carrying the semi-solid material to move into the box and close to the bottom position of the box. Then, the vacuum control valve 47 is used to control the suction cup assembly 43 to release the semi-solid material, thus realizing the automatic box loading process, which helps to avoid the material loss problem caused by possible situations such as the semi-solid material tipping over during the box loading process.

[0126] In a specific implementation manner of this embodiment, refer to Figures 5 to 7 , the lifting assembly includes a long-stroke lifting cylinder 44, a short-stroke lifting cylinder 45, and multiple groups of handling linear guide rods 46.

[0127] The output end of the long-stroke lifting cylinder 44 and multiple groups of handling linear guide rods 46 both pass through the sliding platform 48 and are fixedly connected to the suction cup assembly 43.

[0128] A sliding platform 48 is provided at the output end of the short-stroke lifting cylinder 45 to abut against the suction cup assembly 43 .

[0129] In this embodiment, the limit stroke of the output end of the long-stroke lifting cylinder 44 is longer than the limit stroke of the output end of the short-stroke lifting cylinder 45, and the suction cup assembly 43 can move along the guide path of the transport linear guide rod 46 under the drive of the long-stroke lifting cylinder 44 and the short-stroke lifting cylinder 45;

[0130] In specific implementation, when the suction cup assembly 43 is above the shaping station, the output end of the short-stroke lifting cylinder 45 passes through the sliding platform 48 and abuts against the suction cup assembly 43. Then, the long-stroke lifting cylinder 44, with the cooperation of the short-stroke lifting cylinder 45, further drives the suction cup assembly 43 from the initial position to contact and adsorb the semi-solid material. After that, the output end of the short-stroke lifting cylinder 45 retracts, and the suction cup assembly 43 that has adsorbed the semi-solid material rises to the initial position driven by the long-stroke lifting cylinder 44; when the suction cup assembly 43 moves to above the box-entering station, the long-stroke lifting cylinder 44 drives the suction cup assembly 43 deep into the box body to complete the box-entering process; through the combined use of long-stroke and short-stroke lifting cylinders, precise positioning control can be achieved at each position point according to the needs of different moving stages, which helps to improve work efficiency.

[0131] In a specific embodiment, see Figure 1 , Figure 2 and Figure 10 , and also includes a conveying mechanism 6 disposed on the frame component 1; the conveying mechanism 6 includes a plurality of power rollers 61, two sets of tensioning wheels 63 and a power motor 64;

[0132] Both ends of the multiple groups of power rollers 61 are embedded in the frame component 1, and the multiple groups of power rollers 61 are provided with box-entering stations;

[0133] An idler wheel 62 is disposed at one end of each of the multiple groups of power rollers 61;

[0134] The power motor 64 is connected to the plurality of idler wheels 6 through a belt;

[0135] The belt is located between two sets of tension pulleys 63 .

[0136] In this embodiment, the semi-solid shaping and boxing equipment also includes a conveying mechanism 6 arranged on the frame component 1, which is used to convey the empty box body to the boxing station and convey the box body filled with semi-solid materials to the subsequent assembly line process; in the specific implementation, the conveying mechanism 6 includes multiple groups of power rollers 61, two groups of tensioning wheels 63 and a power motor 64, both ends of the multiple groups of power rollers 61 are embedded in the bottom of the frame component 1, and the boxing station is set on the plane area formed by the multiple groups of power rollers 61. The multiple groups of power rollers 61 are provided with an idler wheel 62 at least at one end of the frame component 1. The power motor 64 is connected to the idler wheel through a belt. The wheel 6 is connected in transmission, so that under the drive of the power motor 64, multiple groups of power rollers 61 are driven to rotate to realize the transmission of the box. At the same time, the side of the belt wound around the idler wheel 6 is called the working side, and the side of the belt opposite to it is arranged between the two groups of tensioning wheels 63 is called the slack side. The first group of tensioning wheels 63 is close to the idler wheel 62, so as to prevent the slack side of the belt from interfering with the normal rotation of the power roller. The second tensioning wheel 63 is outside the slack side to tension the belt. The setting of two groups of tensioning wheels can better maintain the conveying stability of the conveying mechanism 6, which is beneficial to improving production efficiency.

[0137] The above is a detailed introduction to a semi-solid shaping and box-entry device provided by the utility model. For a general technician in this field, according to the idea of the embodiment of the utility model, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the utility model.

Claims

1. A shaping and boxing device for semi - solids, characterized in that, Including: A frame component, a rolling mechanism, a shaping mechanism, and a handling mechanism; A conveyor belt is provided at the top of the frame component; The rolling mechanism is arranged above the frame component, and a deformation station is formed between the rolling mechanism and the conveyor belt. The rolling mechanism is used to adjust the thickness of the semi-solid material at the deformation station; The shaping mechanism is arranged on the frame component and is provided with a shaping station. The shaping mechanism is used to shape the semi-solid material at the shaping station; The handling mechanism is arranged on the frame component, and the handling mechanism is used to move the semi-solid material at the shaping station to the case loading station on the frame component.

2. The shaping and boxing equipment for semi - solids according to claim 1, characterized in that, The rolling mechanism includes two sets of adjusting components, a driving motor, a passive roller, and an active roller; The first end of the passive roller and the first end of the active roller are both connected to one set of the adjusting components; The second end of the passive roller and the second end of the active roller are both connected to the other set of the adjusting components; The two sets of adjusting components are oppositely arranged at the top of the frame component. The adjusting components are used to adjust the distances between the passive roller and the conveyor belt, and between the active roller and the conveyor belt; A conveyor belt is sleeved between the active roller and the passive roller, and a deformation station is formed between the conveyor belt and the conveyor belt; The driving motor is in transmission connection with the active roller.

3. The shaping and boxing device for semi-solid materials according to claim 2, characterized in that, The adjusting component includes a mounting seat and a roller seat; The mounting seat is connected to the top of the frame component; Both the passive roller and the active roller are connected to the roller seat; One end of the roller seat close to the passive roller is connected to the mounting seat through a rear adjusting screw; One end of the roller seat close to the active roller is connected to the mounting seat through a front adjusting screw.

4. The shaping and boxing equipment for semi - solids according to claim 1, characterized in that, The shaping mechanism includes a back shaping mechanism, two sets of side shaping mechanisms, and a blocking mechanism; The back shaping mechanism and the blocking mechanism are oppositely arranged on the frame component; The two sets of side shaping mechanisms are oppositely arranged on the frame component, and the two sets of side shaping mechanisms are arranged between the back shaping mechanism and the blocking mechanism; A shaping station is formed among the back shaping mechanism, the two sets of side shaping mechanisms, and the blocking mechanism.

5. The shaping and boxing equipment for semi-solids according to claim 4, characterized in that, The back shaping mechanism includes two sets of back shaping linear guide rails, multiple sets of back shaping linear guide rods, a back shaping cylinder, a back shaping lifting cylinder, and a back shaping plate; The two sets of back shaping linear guide rails are oppositely arranged at the top of the frame component and are both perpendicular to the top of the frame component; The two sets of back shaping linear guide rails are connected by a fixing plate; The output end of the back shaping lifting cylinder is connected to the fixing plate; Multiple sets of back shaping linear guide rods pass through the fixing plate and are connected to the back shaping plate; The output end of the back shaping cylinder passes through the fixing plate and is connected to the back shaping plate.

6. The shaping and boxing equipment for semi-solids according to claim 4, characterized in that, The side shaping mechanism includes a mounting plate, a side shaping plate, multiple sets of side shaping linear guide rods, and a side shaping cylinder; The mounting plate is vertically arranged at the top of the frame component; Multiple sets of side shaping linear guide rods pass through the mounting plate and are connected to the side shaping plate; The output end of the side shaping cylinder passes through the mounting plate and is connected to the side shaping plate.

7. The shaping and boxing equipment for semi-solids according to claim 4, characterized in that, The blocking mechanism includes a driving cylinder, two mounting brackets, a baffle, and two groups of blocking guide rods; The first ends of the two groups of blocking guide rods pass through the first mounting bracket and are connected to the lower side of the top of the frame component; The second ends of the two groups of blocking guide rods pass through the second mounting bracket and are connected to the baffle; The two mounting brackets are connected by a connecting rod; The driving cylinder is arranged on the first mounting bracket, and the output end of the driving cylinder passes through the second mounting bracket and is connected to the baffle.

8. The shaping and boxing equipment for semi-solid, characterized in that, The handling mechanism includes two groups of handling linear guide rails, a lifting assembly, a suction cup assembly, and a vacuum control valve; The two groups of handling linear guide rails are relatively arranged on both sides above the shaping mechanism; The two groups of handling linear guide rails are connected by a sliding platform, and the sliding platform is connected to the output end of the transplanting cylinder; The lifting assembly passes through the sliding platform and is connected to the suction cup assembly; The vacuum control valve is communicated with the suction cup assembly.

9. The shaping and boxing equipment for semi-solids according to claim 8, characterized in that, The lifting assembly includes a long-stroke lifting cylinder, a short-stroke lifting cylinder, and multiple groups of handling linear guide rods; The output end of the long-stroke lifting cylinder and multiple groups of handling linear guide rods all pass through the sliding platform and are fixedly connected to the suction cup assembly; The output end of the short-stroke lifting cylinder passes through the sliding platform and abuts against the suction cup assembly.

10. The shaping and boxing equipment for semi-solid, characterized in that, It further includes a conveying mechanism arranged on the frame component; the conveying mechanism includes multiple groups of power rollers, two groups of tensioning wheels, and a power motor; Both ends of the multiple groups of power rollers are embedded in the frame component, and the multiple groups of power rollers are provided with the in-box workstations; One ends of the multiple groups of power rollers are all provided with idler wheels; The power motor is drivingly connected to the multiple idler wheels through a belt; The belt is located between the two groups of tensioning wheels.

Images