Production line
By adjusting the connection relationship of production line equipment, setting the same equipment as a public branch line, and setting the first and second branch lines in a classified manner, saving equipment and space while reducing labor costs and improving operating efficiency.
Patent Information
- Application Number
- CN202422242422.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-12
AI Technical Summary
When existing production lines produce multiple different products at the same time, the equipment and space occupies too high costs and have a large labor demand.
By adjusting the equipment connection relationship, set the same or similar equipment as public branches, set the first branch line and the second branch line in a classified manner, and the second branch line is spaced parallel to the public branch line, reducing equipment duplication configuration, and optimizing station configuration to reduce labor demand.
Effectively save workshop space and equipment quantity, reduce labor costs, and improve operational efficiency.
Smart Images
Figure CN223148960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing, and specifically relates to a production line. Background Art
[0002] A production line usually consists of a series of machines, equipment and processes, and each link is interconnected, ultimately transforming workpiece materials into finished products. In a non-fully automated production line, at least some of the equipment or processes need to be manually operated by the operators on the production line.
[0003] In the prior art, the machines and equipment in a production line are usually arranged in a linear or serpentine shape. When multiple different products are produced simultaneously in a workshop, multiple production lines corresponding to multiple different products need to be deployed, and the space and labor costs required for multiple production lines are very high. Summary of the Invention
[0004] In view of the above problems, in the technical solution of the utility model, a production line is provided, which can save the equipment and space costs required when multiple different products are produced simultaneously in a workshop by adjusting the connection relationship between the equipment.
[0005] In the technical solution of the utility model, a production line is provided for producing multiple different products, including a common branch line, a first branch line and a second branch line. The common branch line is used for processing multiple different products; the first branch line is connected to the common branch line and is used for processing a part of the types of products among the multiple products; the second branch line is connected to the common branch line and is used for processing another part of the types of products among the multiple products; the first branch line is sequentially connected to the common branch line, and the second branch line is arranged in parallel with the common branch line / the first branch line at intervals.
[0006] According to the technical solution of the utility model, first, the same or similar equipment and processes used in the production and processing of different types of products are jointly set as the common branch line, and the processes that can be completed by the same equipment such as the assembly and engraving of different products can be completed through the common branch line. The different equipment and processes in the production and processing of different types of products are classified, and the first branch line and the second branch line are respectively set. The second branch line is arranged in parallel with the common branch line / the first branch line at intervals. Compared with setting up independent production lines for each different product, the occupied site area can be significantly reduced; moreover, the jointly set common branch line can significantly reduce the number of equipment used in the production and processing of multiple different types of products, thereby realizing the saving of the equipment and space costs required when multiple different products are produced simultaneously in a workshop.
[0007] In the technical solution of the utility model, a plurality of workstations are arranged between the second branch line and the common branch line / the first branch line, and the plurality of workstations are configured to be operable for both the second branch line and the common branch line / the first branch line.
[0008] According to the technical solution of the present utility model, the second branch line is arranged in parallel with the common branch line / the first branch line, and a working station is arranged between the two. The operators at the working station can operate the equipment in the second branch line and the common branch line / the first branch line arranged in parallel. While facilitating the work of the operators, it can reduce the number of operators required for the overall production line and save labor costs.
[0009] Preferably, in the technical solution of the present utility model, the common branch line, the first branch line and the second branch line respectively include a plurality of pieces of equipment, and at least part of the equipment in the second branch line and the equipment in the common branch line / the first branch line are arranged opposite to each other.
[0010] Furthermore, in the technical solution of the present utility model, the working station is arranged between the relatively arranged equipment.
[0011] According to the technical solution of the present utility model, the operator at the working station can turn around and switch operations between the relatively arranged equipment, which can effectively improve the operation efficiency of the operator.
[0012] Preferably, in the technical solution of the present utility model, the common branch line in the production line includes a program input device, an assembly device and a marking device arranged in sequence.
[0013] According to the technical solution of the present utility model, when different types of products are input with software programs, the program input device can input the programs corresponding to different types of products, so that the program input device is arranged in the common branch line. One program input device can handle the program input actions of different types of products. Similarly, the assembly device and the marking device can process the assembly actions and marking actions of different types of products by setting different parameters respectively.
[0014] Preferably, in the technical solution of the present utility model, the first branch line includes a constant temperature device, a first withstand voltage test device, a first finished product test device, a first appearance inspection device, a first label printing device and a first bundling device arranged in sequence.
[0015] Preferably, in the technical solution of the present utility model, the second branch line includes a second withstand voltage test device, a second finished product test device, a second appearance inspection device, a second label printing device and a second bundling device arranged in sequence.
[0016] According to the technical solution of the present utility model, when different types of products are subjected to a voltage-withstand test, the required environmental and pressure conditions vary greatly. It is necessary to adjust the test environment according to the shape, material, and voltage-withstand degree of the product. In other words, for different types of products, voltage-withstand testing equipment that is fully matched with them is required for testing. Multiple voltage-withstand testing devices are placed in different branch lines to respectively conduct voltage-withstand tests on corresponding types of products. Similarly, equipment that requires personalized customization, such as finished product testing equipment, appearance inspection equipment, label printing equipment, and bundling equipment, are placed in different branch lines to respectively conduct tests or operations on corresponding types of products.
[0017] In the technical solution of the present utility model, the multiple different products produced by the production line are programmable controllers of different models. Description of the Drawings
[0018] Figure 1 is a schematic diagram of a production line provided in the first embodiment of the present utility model.
[0019] Figure 2 is a schematic diagram of a production line provided in the second embodiment of the present utility model.
[0020] Description of the Reference Numerals: 1 - production line, 2 - common branch line, 3 - first branch line, 4 - second branch line, 5 - work station, 21 - program input device, 22 - assembly device, 23 - engraving device, 31 - constant temperature device, 32 - first voltage-withstand testing device, 33 - first finished product testing device, 34 - first appearance inspection device, 35 - first label printing device, 36 - first bundling device, 41 - second voltage-withstand testing device, 42 - second finished product testing device, 43 - second appearance inspection device, 44 - second label printing device, 45 - second bundling device. Detailed Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0022]
First Embodiment
[0023] Figure 1 is a schematic diagram of a production line provided in the first embodiment of the present utility model.
[0024] As Figure 1As shown, in the first embodiment of the present utility model, a production line 1 is provided for producing a variety of different products. In this embodiment, the variety of different products produced by the production line 1 are three different models of programmable controllers.
[0025] The production line 1 includes a common branch line 2, a first branch line 3 and a second branch line 4. The common branch line 2 is used for processing a variety of different products, where the variety of different products are different models of programmable controllers. In other words, three different models of programmable controllers A, programmable controller B and programmable controller C are all processed through the common branch line 2.
[0026] In this embodiment, the common branch line 2 includes a program input device 21, an assembly device 22 and an engraving device 23 arranged in sequence. The program input device 21 is used for inputting the software program of the product. For different types of products such as programmable controller A, programmable controller B, and programmable controller C, the software programs that need to be burned and input are different, but the ports connected to the program input device 21 are the same. Therefore, only one program input device 21 needs to be set in the production line 1 to handle the program input process of programmable controller A, programmable controller B, and programmable controller C.
[0027] Similarly, the assembly device 22 is used for assembling the products. Specifically, the upper shell and the lower shell of the product are combined and fixedly connected. The outer shell shapes of different products are different, but the assembly operations are the same or similar. Only one assembly device 22 needs to be set in the production line 1 to handle the assembly process of programmable controller A, programmable controller B, and programmable controller C. The engraving device 23 is used for engraving parameter characters on the outer shell of the product. By setting different parameters, the engraving actions of different types of products can be processed respectively. Only one assembly device 22 needs to be set in the production line 1 to handle the engraving process of programmable controller A, programmable controller B, and programmable controller C.
[0028] The first branch line 3 is sequentially connected to the common branch line 2 and is used for processing programmable controller A and programmable controller B. The first branch line 3 includes a constant temperature device 31, a first withstand voltage test device 32, a first finished product test device 33, a first appearance inspection device 34, a first label printing device 35 and a first bundling device 36 arranged in sequence, and the above-mentioned first branch line 3 and the program input device 21, assembly device 22 and engraving device 23 in the common branch line 2 are arranged in a row.
[0029] In this embodiment, the constant temperature device 31 is used for maintaining the constant temperature of the programmable controller; the first pressure resistance testing device 32 is used for performing the pressure resistance test of the programmable controller; the first finished product testing device 33 is used for inspecting the performance of the programmable controller; the first appearance inspection device 34 is used for inspecting the appearance of the programmable controller; the first label printing device 35 is used for label printing; and the first bundling device 36 is used for pasting labels and packaging the programmable controller for shipment.
[0030] After the programmable controller A performs program input, assembly, and engraving operations through the program input device 21, assembly device 22, and engraving device 23 in the common branch line 2 respectively, it enters the first branch line 3 and passes through the constant temperature device 31, the first appearance inspection device 34, the first label printing device 35, and the first bundling device 36 in sequence. After the processing is completed, it is shipped out.
[0031] After the programmable controller B performs assembly and engraving operations through the assembly device 22 and engraving device 23 in the common branch line 2 respectively, it enters the first branch line 3 and passes through the first pressure resistance testing device 32, the first finished product testing device 33, the first appearance inspection device 34, the first label printing device 35, and the first bundling device 36 in sequence. After the processing is completed, it is shipped out.
[0032] The second branch line 4 is connected to the common branch line 2 and is used for processing the programmable controller C. The second branch line 4 and the common branch line 2 are arranged in parallel at intervals. The second branch line 4 includes a second pressure resistance testing device 41, a second finished product testing device 42, a second appearance inspection device 43, a second label printing device 44, and a second bundling device 45 arranged in sequence.
[0033] After the programmable controller C performs assembly and engraving operations through the assembly device 22 and engraving device 23 in the common branch line 2 respectively, it enters the second branch line 4 and passes through the second pressure resistance testing device 41, the second finished product testing device 42, the second appearance inspection device 43, the second label printing device 44, and the second bundling device 45 in sequence. After the processing is completed, it is shipped out.
[0034] In the first embodiment of the present utility model, the same or similar equipment and processes used in the production and processing of different types of products are jointly set as the common branch line 2. The processes that can be completed by the same equipment such as the assembly and engraving of different products can be completed through the common branch line 2. The different equipment and processes in the production and processing of different types of products are classified, and the first branch line 3 and the second branch line 4 are respectively set. The second branch line 4 and the common branch line 2 are arranged in parallel at intervals. Compared with the programmable controller A, the programmable controller B, and the programmable controller C respectively setting independent production lines, the occupied floor area can be greatly reduced; moreover, the jointly set common branch line 2 can greatly reduce the number of equipment used in the production and processing of multiple different types of products, thereby realizing the savings of the equipment and space costs required when producing multiple different products in the workshop at the same time.
[0035] Preferably, in the first embodiment of the present utility model, two workstations 5 are arranged between the second branch line 4 and the common branch line 2, and the workstations 5 are configured to be operable for the equipment in both the second branch line 4 and the common branch line 2.
[0036] Furthermore, in this embodiment, the second label printing device 44 in the second branch line 4 and the assembly device 22 in the common branch line 2 are arranged opposite to each other, and one workstation 5 is arranged between the relatively arranged second label printing device 44 and the assembly device 22; the second appearance inspection device 43 in the second branch line 4 and the engraving device 23 in the common branch line 2 are arranged opposite to each other, and the other workstation 5 is arranged between the relatively arranged second appearance inspection device 43 and the engraving device 23. The operator on the workstation 5 can turn around and switch operations between the relatively arranged devices. While facilitating the work of the operator, the number of operators required for the overall production line 1 can be reduced, the operation efficiency can be improved, and the labor cost can be saved.
[0037]
Second Embodiment
[0038] Figure 2 It is a schematic diagram of a production line provided in the second embodiment of the present utility model.
[0039] As Figure 2 shown, in the second embodiment of the present utility model, a production line 1 is provided for producing multiple different products. In this embodiment, the production line 1 includes a common branch line 2, a first branch line 3, and a second branch line 4. The first branch line 3 is sequentially connected to the common branch line 2 and is used for processing a part of the types of products among multiple products; the second branch line 4 is connected to the common branch line 2 and is used for processing another part of the types of products among multiple products; the second branch line 4 and the first branch line 3 are arranged in parallel at intervals. A plurality of workstations 5 are arranged between the second branch line 4 and the first branch line 3, and the plurality of workstations 5 are configured to be operable for both the second branch line 4 and the first branch line 3.
[0040] In this embodiment, taking programmable logic controllers A, B, and C as products as an example, the equipment types and connection relationships in the common branch line 2, the first branch line 3, and the second branch line 4 in the production line 1 are described. In other embodiments of the present invention, the equipment types and connection relationships in the common branch line 2, the first branch line 3, and the second branch line 4 can be adjusted according to the product types and combination methods. For example, the common branch line 2 can be set as the subsequent branch line, and the first branch line 3 and the second branch line 4 can be set as the previous branch lines, etc. There is no limitation here.
[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A production line for producing a variety of different products, characterized in that, Including: A common branch line for processing the multiple different products; A first branch line connected to the common branch line for processing a part of the multiple products; A second branch line connected to the common branch line for processing another part of the multiple products; The first branch line is sequentially connected to the common branch line, and the second branch line is arranged in parallel with the common branch line / the first branch line at intervals.
2. The production line according to claim 1, wherein A plurality of workstations are arranged between the second branch line and the common branch line / the first branch line, and the plurality of workstations are configured to be operable for both the second branch line and the common branch line / the first branch line.
3. The production line according to claim 2, wherein The common branch line, the first branch line and the second branch line respectively include a plurality of devices, and at least part of the devices of the second branch line and the devices of the common branch line / the first branch line are arranged opposite to each other.
4. The production line according to claim 3, characterized in that, The workstations are arranged between the relatively arranged devices.
5. The production line according to claim 1, wherein The common branch line includes a program input device, an assembly device and an engraving device arranged in sequence.
6. The production line according to claim 1, characterized in that, The first branch line includes a constant temperature device, a first pressure resistance test device, a first finished product test device, a first appearance inspection device, a first label printing device and a first bundling device arranged in sequence.
7. The production line according to claim 1, wherein The second branch line includes a second pressure resistance test device, a second finished product test device, a second appearance inspection device, a second label printing device and a second bundling device arranged in sequence.
8. The production line according to any one of claims 1-7, characterized in that, The product is a programmable controller.