Device for preventing materials from falling into counterweight roller

By setting up a bracket and a sweeper on the counterweight roller to block and clean the dropped material, the belt deviation and perforation problems caused by the material falling into the counterweight roller are solved, and safety and maintenance costs are reduced.

CN223149415UActive Publication Date: 2025-07-25JIAYUGUAN HONG DIAN IRON ALLOY CO LTD
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Patent Information

Application Number
CN202422213166.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-25
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

After the material falls into the pore above the counterweight roller, the belt is off or perforated, increasing the difficulty of cleaning and safety risks.

Method used

A device is designed including a bracket, a horizontal baffle belt and a herringbone cleaner. The bracket consists of four columns and two sets of cross bars. The cross bar is equipped with a horizontal baffle belt and a herringbone cleaner to block and clean the dropped material and prevent it from entering the counterweight roller.

Benefits of technology

Effectively prevent materials from falling into the counterweight roller, reduce the risk of belt deviation and perforation, simplify cleaning difficulties and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223149415U_ABST
    Figure CN223149415U_ABST
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Abstract

The device for preventing the materials from falling into the balance weight roller comprises the balance weight roller, a belt and a support, the support comprises four stand columns and two sets of transverse rods, the two sets of transverse rods are arranged between the falling sections of the belt in parallel in a penetrating mode, the two ends of each transverse rod are fixedly connected with the stand columns, and a horizontal baffle belt is arranged on the bottom face of the uppermost layer of transverse rod. The two ends of the horizontal baffle belt are attached to the inner wall of the belt, herringbone sweepers are arranged on the two sets of transverse rods respectively, the end angle directions of the herringbone sweepers are opposite to the moving direction of the belt, the belt faces of the herringbone sweepers are attached to the inner wall of the belt, and adjusting screw rods are arranged on the transverse rods in a penetrating mode and connected with the herringbone sweepers. A nut is arranged at the end, away from the herringbone sweeper, of the adjusting screw, and a spring is arranged between the nut and the transverse rod. According to the utility model, the equipment problem that the belt deviates or is perforated after materials fall into the counter weight roller from holes above the counter weight roller is solved; manufacturing and mounting are simple, and maintenance cost is low; and the cleaning difficulty and the safety risk of materials clamped between the roller and the belt are effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ferroalloy submerged arc furnace smelting, and particularly relates to a device for preventing materials from falling into a counterweight roller. Background Art

[0002] The belt conveyor in the upper batching system is a key device for ferroalloy submerged arc furnace smelting. The counterweight roller is an important component for vertical tensioning of the belt conveyor with a relatively large length. Its safe and stable operation affects the important link of the materials of the submerged arc furnace reaching the designated bin for production smelting. Therefore, the operation of the counterweight roller of the belt conveyor is also a key part of the equipment in the upper batching system. Content of the Utility Model

[0003] The purpose of the utility model is to provide a device for preventing materials from falling into a counterweight roller to solve the above problems.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A device for preventing materials from falling into a counterweight roller includes a counterweight roller and a belt wound around the outside of the counterweight roller, and further includes a bracket. The bracket includes four columns and two groups of crossbars. The two groups of crossbars are parallelly arranged between the vertical falling sections of the belt. The two ends of the crossbars are respectively fixedly connected to the columns. A horizontal baffle belt is arranged on the bottom surface of the uppermost crossbar. The two ends of the horizontal baffle belt are attached to the inner wall of the belt. V-shaped cleaners are respectively arranged on the two groups of crossbars. The end angle direction of the V-shaped cleaner is opposite to the movement direction of the belt. The belt surface of the V-shaped cleaner is attached to the inner wall of the belt. An adjusting screw is arranged on the crossbar and connected to the V-shaped cleaner. A nut is arranged at one end of the adjusting screw away from the V-shaped cleaner. A spring is arranged between the nut and the crossbar.

[0006] In order to further implement the utility model, the central axis of the V-shaped cleaner is parallel to the column.

[0007] In order to further implement the utility model, each group of crossbars includes at least three crossbars arranged in parallel, and the crossbars are perpendicular to the columns.

[0008] In order to further implement the utility model, the horizontal baffle belt is perpendicular to the inner wall of the vertical falling section of the belt.

[0009] In order to further implement the utility model, the end angle directions of the two V-shaped cleaners are opposite.

[0010] In order to further implement the utility model, a fastening bolt is arranged between the horizontal baffle belt and the crossbar for connection.

[0011] To further implement the present utility model, upper and lower connectors are respectively arranged between the upper and lower surfaces of the horizontal baffle belt and the cross bar, and the upper and lower connectors are connected to the horizontal baffle belt and the cross bar through fastening bolts.

[0012] The beneficial effects of the present utility model compared with the prior art are as follows:

[0013] The present utility model effectively solves the equipment problems of belt deviation or belt perforation caused by materials falling into the pores above the counterweight drum; it is simple to manufacture and install, and has low maintenance costs; it effectively reduces the cleaning difficulty and safety risks of materials being clamped between the drum and the belt. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 the A-A cross-sectional view of

[0016] Figure 3 is Figure 2 the partial enlarged view of part B in

[0017] Figure 4 is Figure 2 the partial enlarged view of part C in

[0018] The meanings of the reference numerals are as follows: 1, column; 2, cross bar; 3, belt; 4, horizontal baffle belt; 5, chevron sweeper; 6, adjusting screw; 7, nut; 8, fastening bolt; 9, upper connector; 10, lower connector; 11, spring; 12, counterweight drum. Detailed Embodiments

[0019] The present utility model will be further described below in conjunction with the drawings and specific embodiments.

[0020] As Figure 1-2As shown in the figure, a device for preventing materials from falling into the counterweight drum includes a counterweight drum 12 and a belt 3 wound around the outside of the counterweight drum 12. It also includes a bracket, which consists of four columns 1 and two groups of crossbars 2. Each group of crossbars 2 includes at least three parallel ones. The crossbars are perpendicular to the columns 1. The two groups of crossbars 2 are parallelly arranged and passed through the vertical section of the belt 3. The two ends of the crossbars 2 are respectively fixedly connected to the columns 1. A horizontal baffle belt 4 is arranged on the bottom surface of the uppermost crossbar 2. A fastening bolt 8 is arranged between the horizontal baffle belt 4 and the crossbar 2. Upper connectors 9 and lower connectors 10 are respectively arranged between the upper and lower surfaces of the horizontal baffle belt 4 and the crossbar 2. The upper connectors 9 and lower connectors 10 are connected to the horizontal baffle belt 4 and the crossbar 2 through the fastening bolt 8. The two ends of the horizontal baffle belt 4 are attached to the inner wall of the belt 3. The horizontal baffle belt 4 is perpendicular to the inner wall of the vertical section of the belt 3. Herringbone cleaners 5 are respectively arranged on the two groups of crossbars 2. The central axis of the herringbone cleaner 5 is parallel to the column 1. The end angle direction of the herringbone cleaner 5 is opposite to the movement direction of the belt 3, that is, the end angle directions of the two herringbone cleaners 5 are opposite. The rubber surface of the herringbone cleaner 5 is attached to the inner wall of the belt 3. An adjusting screw 6 is passed through the crossbar 2 and connected to the herringbone cleaner 5. A nut 7 is arranged at the end of the adjusting screw 6 away from the herringbone cleaner 5. A spring 11 is arranged between the nut 7 and the crossbar 2.

[0021] When the belt conveyor is running, the falling materials are blocked by the horizontal baffle belt 4 to prevent large materials from falling into the counterweight drum 12 and getting stuck between the belt 3 and the counterweight drum 12, causing the belt 3 to run off or the belt 3 to be perforated. Fine materials fall on the horizontal baffle belt 4 during the operation. Some fine materials slide through the gap between the horizontal baffle belt 4 and the running belt 3 and are cleaned to the outside of the counterweight drum 12 by the herringbone cleaner 5 below to prevent them from entering the counterweight drum 12 facility.

[0022] Adjustment and maintenance method: When there is a lot of material accumulation above the horizontal baffle belt 4, clean it after stopping the machine. When the gap between the horizontal baffle belt 4 and the running belt 3 exceeds 20 mm, replace the horizontal baffle belt 4 with a waste belt. The herringbone cleaner 5 is connected by a spring 12 and an adjusting screw 6. When the rubber of the herringbone cleaner 5 is worn and there is an obvious gap between the herringbone cleaner 5 and the running belt 3, the rubber of the herringbone cleaner 5 should be replaced.

Claims

1. A device for preventing materials from falling into a counterweight roller, comprising a counterweight roller and a belt wound around the outside of the counterweight roller, characterized in that: It further includes a bracket, which includes four columns (1) and two groups of cross bars (2). The two groups of cross bars (2) are parallelly arranged between the hanging sections of the belt (3). The two ends of the cross bar (2) are respectively fixedly connected to the column (1). A horizontal baffle belt (4) is arranged on the bottom surface of the uppermost cross bar (2). The two ends of the horizontal baffle belt (4) are attached to the inner wall of the belt (3). V-shaped cleaners (5) are respectively arranged on the two groups of cross bars (2). The end angle direction of the V-shaped cleaner (5) is opposite to the movement direction of the belt (3). The rubber surface of the V-shaped cleaner (5) is attached to the inner wall of the belt (3). An adjusting screw (6) is arranged through the cross bar (2) to be connected with the V-shaped cleaner (5). A nut (7) is arranged at one end of the adjusting screw (6) away from the V-shaped cleaner (5). A spring (11) is arranged between the nut (7) and the cross bar (2).

2. The device for preventing materials from falling into the counterweight drum according to claim 1, characterized in that: The central axis of the V-shaped cleaner (5) is parallel to the column (1).

3. The device for preventing materials from falling into the counterweight drum according to claim 2, wherein: Each group of the cross bars (2) includes at least three cross bars arranged in parallel, and the cross bar is perpendicular to the column (1).

4. The device for preventing materials from falling into the counterweight drum according to claim 3, wherein: The horizontal baffle belt (4) is perpendicular to the inner wall of the hanging section of the belt (3).

5. The device for preventing materials from falling into the counterweight drum according to claim 4, characterized in that: The end angle directions of the two V-shaped cleaners (5) are opposite to each other.

6. The device for preventing materials from falling into the counterweight drum according to claim 5, characterized in that: A fastening bolt (8) is arranged between the horizontal baffle belt (4) and the cross bar (2) for connection.

7. The device for preventing materials from falling into the counterweight drum according to claim 6, characterized in that: Upper connectors (9) and lower connectors (10) are respectively arranged between the horizontal baffle belt (4) and the upper and lower surfaces of the cross bar (2). The upper connectors (9) and the lower connectors (10) are connected to the horizontal baffle belt (4) and the cross bar (2) through the fastening bolt (8).