Horizontal spiral conveying device and ship unloader
By using a multi-stage conveying pipe and a screw blade shaft in the screw conveying device, and using an intermediate support bearing assembly to connect the screw blade shaft, the problem of coaxiality between the screw blade shaft and the conveying pipe is solved, and long-distance stable transportation and efficient unloading are achieved.
Patent Information
- Application Number
- CN202422502481.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-16
AI Technical Summary
When the existing screw conveyor device conveys materials at a long distance, the coaxiality between the screw blade shaft and the conveying pipe is difficult to ensure, resulting in installation difficulties, easy to get stuck or damaged, and reduces the discharge efficiency.
The multi-stage conveyor tube and screw blade shaft design is used to connect the screw blade shaft in the adjacent conveyor tube through an intermediate support bearing assembly to ensure coaxiality, and a driving assembly and a tail support assembly are set to improve stability.
Long-distance horizontal conveying of materials is realized, reducing the difficulty of equipment installation, and improving equipment operation stability and material conveying efficiency.
Smart Images

Figure CN223149469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying equipment, in particular to a horizontal screw conveyor and a ship unloader. Background Art
[0002] In the related art, a screw conveyor is an automated device widely used in industrial production, mainly for continuous conveying and control of materials, especially in discharging operations such as pulverized coal or cement clinker at ports. In actual applications, sometimes the material needs to be conveyed over a relatively long distance horizontally. For this reason, the existing screw conveyor uses a relatively long screw blade shaft to achieve long-distance conveying of materials. However, the excessive length of the screw blade shaft makes it difficult to ensure its coaxiality with the conveying pipe, resulting in difficult installation. The end of the screw blade shaft is prone to scraping against the conveying pipe, causing jamming and even damage to the screw blade shaft. Therefore, manual maintenance is often required, reducing the discharging efficiency. Summary of the Utility Model
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a horizontal screw conveyor, which can improve the operation stability of the equipment and the material conveying efficiency.
[0004] The horizontal screw conveyor according to the first aspect embodiment of the utility model includes:
[0005] A conveying component, the conveying component includes a conveying pipe and a screw blade shaft, the screw blade shaft is rotatably installed in the conveying pipe, a conveying cavity is formed inside the conveying pipe, and a feeding port and a discharging port are opened at both ends of the conveying cavity;
[0006] A driving component, the driving component includes a driving motor and a transmission member, and the driving motor can drive the screw blade shaft to rotate through the transmission member;
[0007] Wherein, both the conveying pipe and the screw blade shaft are provided with a plurality of, the plurality of conveying pipes are sequentially communicated in the horizontal direction, and an intermediate support bearing assembly is installed between two adjacent conveying pipes, and both ends of the intermediate support bearing assembly are respectively connected to the screw blade shafts in the two conveying pipes.
[0008] The beneficial effects of the utility model are:
[0009] According to the horizontal screw conveying device of the embodiment of the utility model, a conveying component, a driving component and an intermediate support bearing component are provided, wherein the conveying component includes a multi-section component, each section component includes a conveying pipe and a screw shaft, the screw shaft can be rotatably installed in the conveying pipe, and the screw shafts in adjacent conveying pipes are connected by the intermediate support bearing assembly, so that continuous conveying of materials between multiple conveying pipes can be achieved. Therefore, the problem of using a longer screw shaft in the prior art, which causes one end of the screw shaft to easily scrape against the conveying pipe and get stuck or even damaged, can be avoided. The horizontal screw conveying device of the utility model can realize long-distance conveying of materials, and at the same time can reduce the difficulty of equipment installation, improve the stability of equipment operation, and thus help to improve the efficiency of material transportation.
[0010] According to some embodiments of the utility model, the intermediate support bearing assembly includes a bearing box, a rotating shaft and a bearing seat, the two ends of the bearing box are respectively fixedly connected to the two adjacent conveying pipes, the bearing seat is installed in the bearing box, the rotating shaft can be rotatably installed on the bearing seat, and the two ends of the rotating shaft are respectively connected to the two adjacent screw blade shafts.
[0011] According to some embodiments of the utility model, the bearing seat includes a movable seat and a fixed seat, the fixed seat is fixedly connected to the bearing box, and the movable seat is detachably mounted on the upper end of the fixed seat to enclose and form a rotating cavity.
[0012] According to some embodiments of the present utility model, the rotating shaft is provided with a rotating part and a connecting part, two connecting parts are provided and respectively connected to two ends of the rotating part, and the rotating part is rotatably installed in the rotating cavity.
[0013] According to some embodiments of the utility model, the fixed seat is provided with a support portion and a bearing portion, the bearing portion cooperates with the movable seat to form the rotating cavity, and a hollow position is formed between the support portion and the bearing portion to facilitate the passage of materials.
[0014] According to some embodiments of the present utility model, the intermediate support bearing assembly further includes an oil delivery pipe, and the oil delivery pipe is connected to the movable seat.
[0015] According to some embodiments of the present utility model, the inner wall of the bearing box is provided with a lug, and the lug is connected to the support part by bolts.
[0016] According to some embodiments of the utility model, the bearing box includes a box body and a box cover, the lug is arranged on the inner wall of the box body, and one end of the oil pipe away from the support portion is passed through the box cover.
[0017] According to some embodiments of the present utility model, the horizontal screw conveyor further includes a tail support assembly, the tail support assembly is connected to an end of the conveyor assembly away from the drive assembly, and the tail support assembly is provided with a rotatable support shaft, and the support shaft is connected to the screw blade shaft.
[0018] The ship unloader according to the second aspect embodiment of the present utility model includes the horizontal screw conveyor according to the first aspect embodiment of the present utility model.
[0019] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0020] The following further describes the present utility model in conjunction with the drawings and embodiments, where:
[0021] Figure 1 is a three-dimensional structural schematic diagram of a horizontal screw conveyor according to an embodiment of the present utility model;
[0022] Figure 2 is Figure 1 an enlarged schematic diagram at position A in
[0023] Figure 3 is a sectional structural schematic diagram of a horizontal screw conveyor according to an embodiment of the present utility model;
[0024] Figure 4 is Figure 3 an enlarged schematic diagram at position B in
[0025] Figure 5 is a structural schematic diagram of the rotating shaft of a horizontal screw conveyor according to an embodiment of the present utility model.
[0026] Reference Signs:
[0027] 100, drive assembly; 110, transmission member;
[0028] 200, conveyor assembly; 210, conveyor pipe; 211, conveying cavity; 212, feed inlet; 213, discharge outlet; 220, screw blade shaft;
[0029] 300, intermediate support bearing assembly; 310, bearing housing; 311, housing body; 312, housing cover; 313, lug; 320, bearing seat; 321, movable seat; 322, fixed seat; 323, support portion; 324, bearing portion; 330, rotating shaft; 331, rotating portion; 332, connecting portion; 340, oil delivery pipe;
[0030] 400, tail support assembly; 410, support shaft. Detailed Embodiments
[0031] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model, and should not be construed as a limitation to the present utility model.
[0032] In the description of the present utility model, it should be understood that with regard to the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0033] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, exceeding, etc. are understood as not including the present number, and above, below, within, etc. are understood as including the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0034] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0035] In the related art, the screw conveyor is an automated device widely used in industrial production, mainly used for continuous conveying and control of materials, especially in the unloading operations of pulverized coal or cement clinker at ports. In actual applications, sometimes the material needs to be conveyed over a relatively long distance in the horizontal direction. For this reason, the existing screw conveyor uses a relatively long screw blade shaft to achieve long-distance conveying of materials. However, the excessive length of the screw blade shaft makes it difficult to ensure its coaxiality with the conveying pipe, and it is difficult to install. The end of the screw blade shaft is prone to scraping against the conveying pipe, resulting in jamming and even damage to the screw blade shaft. Therefore, manual maintenance is often required, which reduces the unloading efficiency.
[0036] For this reason, the present utility model provides a horizontal screw conveyor, which can improve the stability of equipment operation and the efficiency of material conveying.
[0037] Refer to Figures 1 to 5, in some embodiments of the present utility model, the horizontal screw conveyor is used to convey pulverized coal, cement clinker or other granular materials in the horizontal direction. Specifically, the horizontal screw conveyor includes a conveying component 200, a driving component 100 and an intermediate support bearing component 300. The conveying component 200 includes a conveying pipe 210 and a screw blade shaft 220. A spiral blade is arranged on the outer wall of the screw blade shaft 220. The screw blade shaft 220 is rotatably installed in the conveying pipe 210. A conveying cavity 211 is formed inside the conveying pipe 210. An inlet 212 and an outlet 213 are respectively opened at both ends of the conveying cavity 211. Among them, the inlet 212 is located on the upper side of one end of the conveying cavity 211, and the outlet 213 is located on the lower side of one end of the conveying cavity 211, so as to facilitate feeding and discharging. The driving component 100 includes a driving motor and a transmission member 110. The driving motor can drive the screw blade shaft 220 to rotate through the transmission member 110, so that the screw blade shaft 220 can drive the material to move in the conveying cavity 211. Both the conveying pipe 210 and the screw blade shaft 220 are provided with a plurality of them. The plurality of conveying pipes 210 are connected in sequence in the horizontal direction. An intermediate support bearing component 300 is installed between two adjacent conveying pipes 210. Both ends of the intermediate support bearing component 300 are respectively connected to the screw blade shafts 220 in the two conveying pipes 210. Therefore, linkage can be realized between the plurality of screw blade shafts 220, and the coaxiality of the screw blade shaft 220 and the conveying pipe 210 will be higher, and the installation is more convenient. When conveying materials, the materials enter the conveying cavity 211 from the inlet 212. The driving motor drives the first screw blade shaft 220 to rotate through the transmission member 110. The first screw blade shaft 220 drives the subsequent screw blade shafts 220 to rotate in sequence through the intermediate support bearing component 300, so as to drive the materials to move axially along the screw blade shaft 220 in the conveying cavity 211. When the materials move to the end of the conveying cavity 211, the materials can be discharged from the outlet 213, so as to realize the long-distance conveying of the materials in the horizontal direction.
[0038] Referring to Figure 1 , for the horizontal screw conveyor according to the embodiment of the present utility model, by providing a conveying component 200, a driving component 100 and an intermediate support bearing component 300, the conveying component 200 includes multiple sections of components, and each section of component includes a conveying pipe 210 and a screw blade shaft 220. The screw blade shaft 220 is rotatably installed in the conveying pipe 210. The screw blade shafts 220 in adjacent conveying pipes 210 are connected through the intermediate support bearing component 300, so as to realize the continuous conveying of materials between multiple conveying pipes 210. Therefore, it can avoid the problem that one end of the screw blade shaft 220 is easily scratched and stuck or even damaged by the conveying pipe 210 due to the use of a longer screw blade shaft 220 in the prior art. The horizontal screw conveyor of the present utility model can realize the long-distance conveying of materials, and at the same time can reduce the installation difficulty of the equipment and improve the operation stability of the equipment, thus being beneficial to improving the material conveying efficiency.
[0039] Reference Figure 3 Figure 3 , it can be understood that in some embodiments of the present utility model, the intermediate support bearing assembly 300 includes a bearing housing 310, a rotating shaft 330 and a bearing seat 320. Flange plates can be provided at both ends of the bearing housing 310, so that the bearing housing 310 can be bolted to the end of the adjacent conveying pipe 210 through the flange plates. Of course, a gasket can also be provided between the flange plate and the end of the conveying pipe 210, so as to avoid the leakage of material dust from the junction of the two to the outside. The bearing seat 320 is detachably installed in the bearing housing 310, the rotating shaft 330 is rotatably installed in the bearing seat 320, and both ends of the rotating shaft 330 are respectively connected to two adjacent screw blade shafts 220. Therefore, when one of the screw blade shafts 220 rotates, it can drive the other adjacent screw blade shaft 220 to rotate through the rotating shaft 330, thereby driving the material to move in the conveying pipe 210 and realizing the horizontal transportation of the material.
[0040] Reference Figure 4 Figure 4 , specifically, in some embodiments of the present utility model, the bearing seat 320 includes a movable seat 321 and a fixed seat 322. The fixed seat 322 can be fixedly installed in the bearing housing 310 by bolt connection or welding or other means. The movable seat 321 is detachably installed on the upper end of the fixed seat 322 to enclose and form a rotating cavity. During installation, the rotating shaft 330 can be placed on the fixed seat 322, and then the movable seat 321 is installed on the upper end of the fixed seat 322, so that the rotating shaft 330 can rotate in the rotating cavity. Specifically, the inner wall of the rotating cavity can be provided with a bearing bush, so as to reduce the rotation resistance of the rotating shaft 330. In addition, the size of the movable seat 321 can be designed to be much smaller than that of the fixed seat 322, so that a large gap can be formed above the movable seat 321, which is beneficial to the passage of materials.
[0041] Reference Figure 5 Figure 5 , it should be noted that in order to realize the connection between the rotating shaft 330 and the screw blade shaft 220, in some embodiments of the present utility model, the rotating shaft 330 is provided with a rotating part 331 and a connecting part 332. The outer diameter of the connecting part 332 is larger than that of the rotating part 331. Two connecting parts 332 are provided and are respectively connected to both ends of the rotating part 331. The rotating part 331 is rotatably installed in the rotating cavity. Specifically, the connecting part 332 is provided with a plurality of circumferentially evenly distributed screw holes, and the screw blade shaft 220 is provided with corresponding mating holes. During installation, bolts are passed through the screw holes and the mating holes to connect the screw blade shaft 220 to the connecting part 332.
[0042] Reference Figure 3 and Figure 4It can be understood that in some embodiments of the present invention, the fixed seat 322 is provided with a support portion 323 and a bearing portion 324, the bearing portion 324 cooperates with the movable seat 321 to form a rotating cavity, and a hollow position is formed between the support portion 323 and the bearing portion 324 to facilitate the passage of materials. Specifically, the support portion 323 is roughly semicircular, and its bottom can be supported by abutting against the inner wall of the bearing box 310. Of course, the support portion 323 can also be provided with a rib plate to improve its structural strength. Since a hollow position is formed between the support portion 323 and the bearing portion 324, the material can flow through the hollow position, thereby reducing the resistance of the material moving between the conveying pipes 210, which is conducive to improving the conveying efficiency of the material.
[0043] Reference Figure 3 It can be understood that in order to enable the intermediate support bearing assembly 300 to work stably for a long time, in some embodiments of the present invention, the intermediate support bearing assembly 300 also includes an oil pipe 340, and the oil pipe 340 is connected to the movable seat 321. By regularly delivering lubricating oil to the oil pipe 340, the rotation between the rotating shaft 330 and the bearing seat 320 is smoother, thereby reducing the wear caused by the rotation.
[0044] Reference Figure 3 It can be understood that, in order to fix the fixing seat 322, in some embodiments of the present utility model, the inner wall of the bearing box 310 is provided with a lug 313, and the lug 313 is connected to the support portion 323 by bolts, so that the fixing seat 322 is installed and fixed in the bearing box 310. Of course, two lugs 313 can be provided, and the two lugs 313 are arranged opposite to each other in the bearing box 310, and both ends of the support portion 323 are connected to the corresponding lugs 313 by bolts, so as to improve the stability of the connection.
[0045] It is understandable that, for the convenience of maintenance, in some embodiments of the present invention, the bearing box 310 includes a box body 311 and a box cover 312, and the condition inside the bearing box 310 can be observed by opening the box cover 312. The lug 313 is arranged on the inner wall of the box body 311, and one end of the oil delivery pipe 340 away from the support portion 323 is passed through the box cover 312, so that the user can quickly pour the lubricating oil into the oil delivery pipe 340.
[0046] Reference Figure 1 and Figure 2, It can be understood that in order to make the force on the conveying assembly 200 more balanced, in some embodiments of the present utility model, the horizontal screw conveyor further includes a tail support assembly 400. The tail support assembly 400 is connected to the end of the conveying assembly 200 away from the drive assembly 100. The tail support assembly 400 is provided with a bearing assembly and a rotatable support shaft 410. One end of the support shaft 410 is rotatably installed in the bearing assembly, and the other end of the support shaft 410 is fixedly connected to the screw blade shaft 220, so that the screw blade shaft 220 can be supported at both ends of the entire conveying assembly 200, which is beneficial to improving the rotation stability of the screw blade shaft 220 and the force uniformity of the conveying assembly 200.
[0047] The ship unloader according to the second aspect embodiment of the present utility model includes a vertical screw conveyor and the horizontal screw conveyor according to the first aspect embodiment of the present utility model. The material on the transport ship is sucked by the vertical screw conveyor, and then the material is conveyed to the storage bin or transport vehicle at the port through the horizontal screw conveyor, so as to achieve rapid unloading.
[0048] The embodiments of the present utility model have been described in detail above in conjunction with the drawings. However, the present utility model is not limited to the above embodiments. Various changes can be made without departing from the gist of the present utility model within the knowledge scope of those of ordinary skill in the art to which it pertains.
Claims
1. A horizontal spiral conveyor device, characterized in that, include: A conveying assembly, the conveying assembly comprising a conveying pipe and a screw shaft, the screw shaft being rotatably mounted in the conveying pipe, a conveying cavity being formed inside the conveying pipe, and a feed inlet and a discharge outlet being formed at both ends of the conveying cavity; A driving assembly, the driving assembly comprising a driving motor and a transmission member, the driving motor can drive the screw shaft to rotate through the transmission member; Among them, there are multiple conveying pipes and screw blade shafts, and the multiple conveying pipes are connected in sequence along the horizontal direction. An intermediate support bearing assembly is installed between two adjacent conveying pipes, and the two ends of the intermediate support bearing assembly are respectively connected to the screw blade shafts in the two conveying pipes.
2. The horizontal screw conveyor device according to claim 1, wherein The intermediate support bearing assembly includes a bearing box, a rotating shaft and a bearing seat. The two ends of the bearing box are respectively fixedly connected to the two adjacent conveying pipes. The bearing seat is installed in the bearing box. The rotating shaft can be rotatably installed on the bearing seat. The two ends of the rotating shaft are respectively connected to the two adjacent screw blade shafts.
3. The horizontal screw conveyor device according to claim 2, wherein, The bearing seat comprises a movable seat and a fixed seat, the fixed seat is fixedly connected to the bearing box, and the movable seat is detachably mounted on the upper end of the fixed seat to surround and form a rotating cavity.
4. The horizontal screw conveyor device according to claim 3, wherein, The rotating shaft is provided with a rotating part and a connecting part, wherein two connecting parts are provided and respectively connected to two ends of the rotating part, and the rotating part is rotatably installed in the rotating cavity.
5. The horizontal screw conveyor device according to claim 3, characterized in that, The fixed seat is provided with a support portion and a bearing portion. The bearing portion cooperates with the movable seat to form the rotating cavity. A hollow position is formed between the support portion and the bearing portion to facilitate the passage of materials.
6. The horizontal screw conveyor device according to claim 5, characterized in that, The intermediate support bearing assembly further comprises an oil delivery pipe, and the oil delivery pipe is communicated with the movable seat.
7. The horizontal screw conveyor device according to claim 6, wherein, The inner wall of the bearing box is provided with a lug, and the lug is connected to the support part through a bolt.
8. The horizontal screw conveyor device according to claim 7, characterized in that The bearing box comprises a box body and a box cover, the lug is arranged on the inner wall of the box body, and one end of the oil delivery pipe away from the supporting part is passed through the box cover.
9. The horizontal screw conveyor device according to any one of claims 1 to 8, characterized in that, The horizontal screw conveying device also includes a tail support assembly, which is connected to an end of the conveying assembly away from the driving assembly. The tail support assembly is provided with a rotatable support shaft, and the support shaft is connected to the screw blade shaft.
10. Ship unloader, characterized in that, A horizontal screw conveying device comprising any one of claims 1 to 9.