Rubber sealing strip overturning and discharging device
By designing a rubber seal strip flip and unloading device, the positioning mechanism, the flip mechanism and the loading assembly are used to solve the problems of flip quality and unloading coherence, and the efficient rubber seal strip flip and unloading process is achieved.
Patent Information
- Application Number
- CN202422508624.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-16
AI Technical Summary
Existing rubber sealing strip flip equipment is difficult to ensure the flip quality, and the coherence between the robot and the equipment during flip and discharge is insufficient, which affects the overall efficiency.
A rubber sealing strip flip-up device is designed, including a positioning mechanism, a flip mechanism, a feeding assembly and a feeding robot. The rubber sealing strip is positioned through the positioning mechanism, the flip mechanism clamps and flips, and the feeding assembly bears the flip-up rubber sealing strip after the flip is transferred, ensuring the flip quality and the installation space of the manipulator.
The quality of the rubber seal strip flip and the consistency of the feeding process are improved, the motion interference between the robot and the flip mechanism is reduced, and the efficiency of the overall equipment is improved.
Smart Images

Figure CN223149593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seal strip processing, in particular to a rubber seal strip flipping and blanking device. Background Art
[0002] The rubber seal strip for automobiles is generally flat. During the assembly production process, it needs to go through processes such as extrusion molding, cutting, dotting, flaring, and inspection in sequence before assembly work can be carried out. In some processes, extrusion molding may be carried out by upstream manufacturers, and the actual assembly manufacturers directly purchase the rolled seal strips for direct cutting and use. Currently, after the rubber seal strip is flared by the assembly manufacturer, the rubber seal strip needs to be flipped, that is, turned over, which is beneficial for the later assembly equipment to directly pick up and assemble, improving work efficiency.
[0003] Currently, the commonly used equipment for flipping rubber seal strips generally adopts the method of directly driving the rubber seal strip to rotate around its own length direction. For example, mechanical claws are used to grasp the whole rubber seal strip and rotate it around an axis parallel to the length direction of the rubber seal strip, so as to achieve flipping. Such a rotation method is simple and convenient. However, since the rubber seal strip is relatively long as a whole, if it is flipped around its own length direction, it needs to overcome its own deflection, and at the same time, it is necessary to clamp the whole rubber seal strip or most of the areas of the rubber seal strip for flipping, and at the same time, it is necessary to avoid local torsion of the rubber seal strip. Therefore, such a flipping method is difficult to ensure the quality of flipping. Moreover, with the increasing degree of automation, generally a separate manipulator is configured to perform blanking processing on the flipped rubber seal strip. These manipulators are generally integrated structures, so the overall volume of the equipment is relatively large, and the connection between the manipulator and the flipping equipment is not coherent enough, and the overall efficiency is restricted. Therefore, a device integrating flipping and blanking is needed to complete the process of flipping and blanking transfer of the rubber seal strip. Content of the Utility Model
[0004] To achieve the above object, the utility model provides a rubber seal strip flipping and blanking device, including:
[0005] A frame;
[0006] A positioning mechanism, which is installed on the frame and used to receive and position the rubber seal strip;
[0007] A flipping mechanism, which is installed on the frame and used to clamp and drive the rubber seal strip in the positioning mechanism to turn over;
[0008] A receiving and blanking assembly, which is installed on the frame and used to receive the rubber seal strip after flipping output by the flipping mechanism;
[0009] The blanking manipulator is installed on the frame and is used to clamp and transfer the rubber sealing strip output by the receiving and blanking assembly.
[0010] In some possible implementation manners, the flipping mechanism includes a flipping motor, a plurality of large sprockets, and a flipping chain wound around all the large sprockets. All the large sprockets are rotatably installed on the frame. The flipping motor is installed on the frame and is connected to any one of the large sprockets. A clamping gripper is arranged on the flipping chain. The clamping gripper can clamp the rubber sealing strip in the positioning mechanism. The receiving and blanking assembly is arranged below the top of the flipping chain. The receiving and blanking assembly can receive and support the rubber sealing strip clamped by the clamping gripper.
[0011] In some possible implementation manners, the flipping chain rotating around all the large sprockets has at least one bottom flat section and a pair of top flat sections. The receiving and blanking assembly is arranged on the frame below the top flat section. The positioning mechanism is arranged on the frame below the bottom flat section.
[0012] In some possible implementation manners, the receiving and blanking assembly includes a pair of receiving assemblies and a conveying assembly. The conveying assembly is arranged on the frame in the area below the top of the flipping chain. A pair of receiving assemblies are arranged on the frame in the corresponding areas on both sides of the conveying assembly. The pair of receiving assemblies can jointly receive the middle area of the rubber sealing strip driven by the clamping gripper, and then lower the rubber sealing strip to the input end of the conveying assembly. The conveying assembly can drive the rubber sealing strip to be conveyed into the working area of the blanking manipulator.
[0013] In some possible implementation manners, each receiving assembly includes a rotating cylinder and a limiting member arranged on the outer wall of the outer end of the rotating cylinder. The inner ends of the two rotating cylinders are rotatably installed on the frame. The rotating cylinder can receive the rubber sealing strip on the clamping gripper. The rotating cylinder drives the limiting member to rotate around the rotation center of the rotating cylinder. The input end of the conveying assembly can hook or take away the rubber sealing strip between the two rotating cylinders.
[0014] In some possible implementation manners, the conveying assembly includes a mounting frame, a plurality of small sprockets rotatably arranged on the mounting frame, and a conveying chain wound around all the small sprockets. A plurality of carrying hooks are arranged on the conveying chain. A conveying motor for driving any one of the small sprockets to rotate is arranged on the mounting frame. The mounting frame is arranged on the frame in the area below the top of the flipping chain.
[0015] In some possible implementation manners, a receiving bracket is provided at the end of the conveying chain, and a plurality of rollers arranged in a line are provided on the receiving bracket. Two parallel receiving support rods are provided below the roller at the bottom of the receiving bracket. The two receiving support rods can jointly support the rubber sealing strip, and the blanking manipulator can clamp the rubber sealing strip on the two receiving support rods.
[0016] In some possible implementation manners, the positioning mechanism includes a base and limiting guide plates provided on both sides of the base. The base is installed below the turning mechanism on the frame. The area between the two limiting guide plates forms a feeding channel. A limiting plate is provided at the end of the feeding channel on the base. A clamping station is formed at the end of the feeding channel on the base. The working end of the turning mechanism can clamp the end of the rubber sealing strip in the clamping station.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The rubber sealing strip turning and blanking device of the present utility model uses a positioning mechanism to receive and position the rubber sealing strip, which is beneficial for the turning mechanism to clamp and drive the rubber sealing strip to turn over, ensuring the quality of turning. The receiving and blanking assembly is used to receive the rubber sealing strip after turning over output by the turning mechanism, ensuring that the blanking manipulator can accurately clamp the rubber sealing strip after turning over for transfer. In addition, designing the receiving and blanking assembly can ensure that the blanking manipulator has enough installation space to clamp the rubber sealing strip, while reducing the movement interference between the blanking manipulator and the turning mechanism, ensuring the quality of clamping. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic structural diagram of the rubber sealing strip turning and blanking device provided by the embodiment of the present utility model;
[0020] Figure 2 It is a partial structural schematic diagram of the rubber sealing strip turning and blanking device provided by the embodiment of the present utility model Figure 1 ;
[0021] Figure 3 It is a partial structural schematic diagram of the rubber sealing strip turning and blanking device provided by the embodiment of the present utility model Figure 2 ;
[0022] Figure 4 ForFigure 2 Partial enlarged view at position A in the [specific context].
[0023] Reference numerals: frame 100, positioning mechanism 200, base 210, limiting guide plate 220, feeding channel 230, limiting plate 240, flipping mechanism 300, flipping motor 310, large sprocket 320, flipping chain 330, bottom flat section 331, top flat section 332, clamping gripper 340, receiving and discharging assembly 400, receiving assembly 410, rotating cylinder 411, limiting member 412, conveying assembly 420, mounting frame 421, small sprocket 422, conveying chain 423, carrying hook 424, receiving support 425, roller 426, receiving support rod 427, discharging manipulator 500. Detailed implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Hereinafter, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present disclosure, unless otherwise stated, the meaning of "a plurality" is two or more.
[0025] Referring to Figures 1 to 4 A rubber sealing strip flipping and discharging device as shown, including a frame 100, a positioning mechanism 200, a flipping mechanism 300, a receiving and discharging assembly 400, and a discharging manipulator 500; the positioning mechanism 200 is installed on the frame 100 and is used to receive and position the rubber sealing strip; the flipping mechanism 300 is installed on the frame 100 and is used to clamp and drive the rubber sealing strip in the positioning mechanism 200 to turn over; the receiving and discharging assembly 400 is installed on the frame 100 and is used to receive the rubber sealing strip after flipping output by the flipping mechanism 300; the discharging manipulator 500 is installed on the frame 100 and is used to clamp and transfer the rubber sealing strip output by the receiving and discharging assembly 400.
[0026] In this application, the flipping mechanism 300 can adopt a traditional flipping method and can adopt a rotating method perpendicular to the length direction of the rubber sealing strip for flipping. The discharging manipulator 500 in this application can be a common multi-axis manipulator. In the accompanying drawings of this application, the structure where the discharging manipulator 500 is directly connected to the frame 100 is not drawn. Omitting this structure is beneficial to seeing other structures clearly.
[0027] The rubber sealing strip flipping and unloading device of the utility model adopts a positioning mechanism 200 to receive and position the rubber sealing strip, which is conducive to the flipping mechanism 300 to clamp and drive the rubber sealing strip to flip, thereby ensuring the quality of flipping. The receiving and unloading component 400 is used to receive the rubber sealing strip output by the flipping mechanism 300 after flipping, thereby ensuring that the unloading manipulator 500 can accurately clamp the rubber sealing strip after flipping for transfer. In addition, the design of the receiving and unloading component 400 can ensure that the unloading manipulator 500 has sufficient installation space to clamp the rubber sealing strip, while reducing the motion interference between the unloading manipulator 500 and the flipping mechanism 300, thereby ensuring the quality of clamping.
[0028] See also Figures 1 to 4 In order to facilitate the working end of the flipping mechanism 300 to effectively clamp the rubber sealing strip, the positioning mechanism 200 includes a base 210 and limiting guide plates 220 arranged on both sides of the base 210. The base 210 is installed on the frame 100 below the flipping mechanism 300. The area between the two limiting guide plates 220 forms a feeding channel 230. The base 210 is located at the end of the feeding channel 230 and a limiting plate 240 is arranged. The base 210 is located at the end of the feeding channel 230 to form a clamping station. The working end of the flipping mechanism 300 can clamp the end of the rubber sealing strip in the clamping station.
[0029] Among them, in the above-mentioned embodiment, one end of the two limiting guide plates 220 for feeding is provided with a tip that bends outwards, and cooperates with each other to form a bell mouth, which is conducive to the expansion device to convey the rubber sealing strip into the feeding channel 230. In addition, in some embodiments, a positioning plate is provided on one end of the feeding channel 230 located at the clamping station, which is conducive to the accurate clamping of the working end of the flip mechanism 300.
[0030] See also Figures 1 to 3In order to better turn over the rubber sealing strip and ensure the quality of turning over, the turning mechanism 300 includes a turning motor 310, a plurality of large sprockets 320, and a turning chain 330 wound around all the large sprockets 320. All the large sprockets 320 are rotatably mounted on the frame 100. The turning motor 310 is mounted on the frame 100 and connected to any large sprocket 320. The turning chain 330 is provided with a clamping gripper 340. The clamping gripper 340 can clamp the rubber sealing strip in the positioning mechanism 200. The receiving and unloading assembly 400 is arranged below the top of the turning chain 330. The receiving and unloading assembly 400 can receive and support the rubber sealing strip clamped by the clamping gripper 340. The turning chain 330 as a whole forms an annular structure, which is conducive to realizing the cyclic clamping of the rubber sealing strip in the feeding channel 230. It should be noted that in the improved scheme of the above embodiment, the flip chain 330 drives the clamping gripper 340 to move to the top of the clamping station, and then the clamping gripper 340 extends to clamp the rubber sealing strip in the clamping station, so as to clamp the end of the entire rubber sealing strip. In this way, under the rotation of the flip chain 330, the clamping gripper 340 can drive the entire rubber sealing strip to rotate around its rotation center following the flip chain 330. Since the clamping station in this application is located at the bottom, and the receiving and unloading assembly 400 is arranged below the top of the flip chain 330, when the flip chain 330 drives the clamping gripper 340 and the rubber sealing strip to move to the top of the receiving and unloading assembly 400, the end of the rubber sealing strip has been turned over, and as the flip chain 330 continues to move, the entire rubber sealing strip is finally turned over.
[0031] In some possible implementations, to facilitate the grasping of the rubber sealing strip and the subsequent turning and blanking, the turning chain 330 that rotates around all the large sprockets 320 has at least one bottom flat section 331 and a pair of top flat sections 332. The receiving and blanking assembly 400 is arranged on the frame 100 below the top flat section 332, and the positioning mechanism 200 is arranged on the frame 100 below the bottom flat section 331. Such an arrangement is beneficial for the clamping gripper 340 to move to the clamping station and for the receiving and blanking assembly 400 to receive the turned rubber sealing strip. Among them, the length of the top flat section 332 is less than the length of the rubber sealing strip. Such a design can reduce the size of the entire device, and at the same time, appropriately allow the two ends of the rubber sealing strip to droop naturally and the middle part to be received by the receiving and blanking assembly 400, which can ensure the placement stability of the rubber sealing strip on the receiving and blanking assembly 400. In fact, during the actual operation of this application, the rubber sealing strip is driven by the turning chain 330 to bypass the receiving and blanking assembly 400, and then the middle part of the rubber sealing strip is received by the receiving and blanking assembly 400. After the clamping gripper 340 moves to the set position following the turning chain 330, it will automatically release the clamped rubber sealing strip, and then the turning chain 330 continues to rotate into the next turning cycle.
[0032] See Figure 3 and Figure 4 In order to facilitate the receiving and blanking assembly 400 to effectively receive the rubber sealing strip driven by the clamping gripper 340 and at the same time to be able to convey the rubber sealing strip outwards to the working area of the blanking manipulator 500, the receiving and blanking assembly 400 includes a pair of receiving assemblies 410 and a conveying assembly 420. The conveying assembly 420 is arranged on the frame 100 in the area below the top of the turning chain 330, and a pair of receiving assemblies 410 are arranged on the frame 100 in the corresponding areas on both sides of the conveying assembly 420. The pair of receiving assemblies 410 can jointly receive the middle area of the rubber sealing strip driven by the clamping gripper 340, and then lower the rubber sealing strip to the input end of the conveying assembly 420. The conveying assembly 420 can drive the rubber sealing strip to be conveyed to the working area of the blanking manipulator 500. Among them, in this embodiment, the main purpose of the receiving assembly 410 is to receive the rubber sealing strip running to the top and at the same time to avoid the situation where the rubber sealing strip droops automatically. In fact, the receiving assembly 410 provides a support point to support the middle part of the turned rubber sealing strip. The design of the pair of receiving assemblies 410 can ensure that the rubber sealing strip can be stably received. The conveying assembly 420 can be a traditional conveyor belt or a clamping structure in this embodiment.
[0033] In order to better receive the rubber seal strip and facilitate the rubber seal strip to move along with the operation of the flip chain 330, each receiving assembly 410 includes a rotating drum 411 and a limiting member 412 arranged on the outer wall of the outer end of the rotating drum 411. The inner ends of the two rotating drums 411 can be rotatably mounted on the frame 100. The rotating drum 411 can receive the rubber seal strip on the clamping gripper 340. The rotating drum 411 drives the limiting member 412 to rotate around the rotation center of the rotating drum 411. The input end of the conveying assembly 420 can hook or take away the rubber seal strip between the two rotating drums 411. When the rubber seal strip moves to the first rotating drum 411 following the flip chain 330, the rubber seal strip begins to turn along one end of the movement direction, and its tail naturally droops due to its own weight; as the flip chain 330 continues to move in the top plane section 332, the drooping part naturally bypasses the first rotating drum 411 and turns into the horizontal section until it enters the working area of the second rotating drum 411. When the flip chain 330 continues to rotate, it will gradually change from the top plane section 332 to downward movement. At this time, the end of the rubber sealing strip will also move downward and begin to bypass the rotating drum 411 until it follows the clamping clamp 340 to move to the preset position and is released by the clamping clamp 340. At this time, both ends of the rubber sealing strip bypass the two rotating drums 411 respectively and droop naturally, while the middle area is jointly supported by the two rotating drums 411, which is conducive to being received by the conveying component 420.
[0034] See also Figure 3 and Figure 4 In order to improve the quality and stability of conveying, the conveying assembly 420 includes a mounting frame 421, a plurality of small sprockets 422 rotatably arranged on the mounting frame 421, and a conveying chain 423 wound around all the small sprockets 422, a plurality of load-bearing hooks 424 are arranged on the conveying chain 423, and a conveying motor for driving any small sprocket 422 to rotate is arranged on the mounting frame 421. The mounting frame 421 is arranged on the area where the frame 100 is located below the top of the flip chain 330.
[0035] Among them, since the middle of the rubber sealing strip is between the two rotating drums 411, and the conveying chain 423 is located between the two rotating drums 411, the middle of the rubber sealing strip can be hooked by the load-bearing hook 424, and it will not slide down from any side. It should be noted that in this application, in order to improve the stability of transportation, the small sprockets 422 are respectively arranged on both sides of the mounting frame 421, and all the small sprockets 422 on each side are individually wrapped by a conveying chain 423, so that the width of the mounting frame 421 is used to improve the stability of transportation and prevent the rubber sealing strip from sliding down from one side.
[0036] In some possible implementations, in order to facilitate receiving the rubber sealing strip conveyed by the conveying chain 423, the mounting frame 421 is provided with a receiving bracket 425 at the end of the conveying chain 423, and a plurality of rollers 426 arranged in a straight line are arranged on the receiving bracket 425. Two parallel receiving support rods 427 are arranged below the roller 426 at the bottom of the receiving bracket 425, and the two receiving support rods 427 can jointly support the rubber sealing strip, and the unloading robot 500 can clamp the rubber sealing strips on the two receiving support rods 427. In fact, a slope is provided on the outward side of the mounting frame 421, so that the conveying chain 423 can drive the rubber sealing strip to move outward and forward, so that the height of the rubber sealing strip can be reduced and adapted to the working end of the unloading robot 500. The main reason is that during the actual installation process, the unloading robot 500 is installed on the top of the frame 100, and the top plane section 332 is close to the top of the frame 100. At this time, there is not enough movement space for the unloading robot 500 to move, so it is necessary to reduce the height of the rubber sealing strip. The top plane section 332 is set at the top of the frame 100 mainly to adapt to the length of the rubber sealing strip to prevent the two ends of the rubber sealing strip from hanging down to the ground when being transported by the conveying chain 423, thereby affecting the normal assembly work.
[0037] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A rubber sealing strip turning and blanking device, characterized in that, Comprising: Frame; Positioning mechanism, which is installed on the frame and is used to receive and position the rubber sealing strip; Flipping mechanism, which is installed on the frame and is used to clamp and drive the rubber sealing strip in the positioning mechanism to turn over; Receiving and discharging assembly, which is installed on the frame and is used to receive the rubber sealing strip after turning over output by the flipping mechanism; Discharging manipulator, which is installed on the frame and is used to clamp and transfer the rubber sealing strip output by the receiving and discharging assembly.
2. The rubber sealing strip turnover and blanking device according to claim 1, characterized in that The flipping mechanism includes a flipping motor, a plurality of large sprockets and a flipping chain wound around all the large sprockets. All the large sprockets are rotatably installed on the frame. The flipping motor is installed on the frame and is connected to any one of the large sprockets. Clamping grippers are arranged on the flipping chain. The clamping grippers can clamp the rubber sealing strip in the positioning mechanism. The receiving and discharging assembly is arranged below the top of the flipping chain. The receiving and discharging assembly can receive and support the rubber sealing strip clamped by the clamping grippers.
3. A rubber sealing strip turning and blanking device according to claim 2, characterized in that, The flipping chain rotating around all the large sprockets has at least one bottom flat section and a pair of top flat sections. The receiving and discharging assembly is arranged on the frame below the top flat section, and the positioning mechanism is arranged on the frame below the bottom flat section.
4. A rubber sealing strip turnover blanking device according to claim 2, characterized in that, The receiving and discharging assembly includes a pair of receiving components and a conveying component. The conveying component is arranged on the frame in the area below the top of the flipping chain. A pair of receiving components are arranged on the frame in the corresponding areas on both sides of the conveying component. The pair of receiving components can jointly receive the middle area of the rubber sealing strip driven by the clamping grippers, and then lower the rubber sealing strip to the input end of the conveying component. The conveying component can drive the rubber sealing strip to be conveyed into the working area of the discharging manipulator.
5. A rubber sealing strip turning and blanking device according to claim 4, characterized in that, Each receiving component includes a rotating cylinder and a limiting member arranged on the outer wall of the outer end of the rotating cylinder. The inner ends of the two rotating cylinders are rotatably installed on the frame. The rotating cylinder can receive the rubber sealing strip on the clamping gripper. The rotating cylinder drives the limiting member to rotate around the rotation center of the rotating cylinder. The input end of the conveying component can hook or take away the rubber sealing strip between the two rotating cylinders.
6. The rubber sealing strip turnover blanking device according to claim 4, characterized in that, The conveying component includes a mounting frame, a plurality of small sprockets rotatably arranged on the mounting frame and a conveying chain wound around all the small sprockets. A plurality of carrying hooks are arranged on the conveying chain. A conveying motor for driving any one of the small sprockets to rotate is arranged on the mounting frame. The mounting frame is arranged on the frame in the area below the top of the flipping chain.
7. A rubber sealing strip flipping and blanking device according to claim 6, characterized in that, A receiving bracket is arranged at the end of the conveying chain of the mounting frame. A plurality of rollers arranged in a line are arranged on the receiving bracket. Two parallel receiving support rods are arranged below the roller at the bottom of the receiving bracket. The two receiving support rods can jointly support the rubber sealing strip. The discharging manipulator can clamp the rubber sealing strip on the two receiving support rods.
8. A rubber sealing strip turning and blanking device according to claim 1 or 2, characterized in that, The positioning mechanism includes a base and limiting guide plates arranged on both sides of the base. The base is installed below the flipping mechanism on the frame. The area between the two limiting guide plates forms a feeding channel. A limiting plate is provided at the end of the feeding channel on the base. A clamping station is formed at the end of the feeding channel on the base. The working end of the flipping mechanism can clamp the end of the rubber sealing strip in the clamping station.