Automatic edge-removing fixed-length rolling device for rolled foaming material assembly line

Abstract

The utility model discloses a roll-shaped foaming material assembly line automatic edge-removing fixed-length winding device which comprises a platen, the left side of the top of the platen is fixedly connected with a first vertical plate, the right side of the top of the platen is fixedly connected with a second vertical plate, and the top of the left side of the first vertical plate is fixedly connected with a machine shell. The bottom of the left side of the inner cavity of the machine shell is fixedly connected with a motor through a mounting frame. Through the guide frame, the electric push rod, the lifting plate and the cutter, a telescopic shaft of the electric push rod drives the lifting plate and the cutter at the bottom of the lifting plate to move downwards to cut the edge of a rolled foaming material penetrating through an inner cavity of the guide frame, one side of the rolled foaming material subjected to edge cutting is fixed to the surface of the rolling rod to be rolled, and the rolled foaming material is wound through the induction frame; when the foaming material wound on the surface of the winding rod makes contact with the induction frame, the control mechanism automatically stops the motor, the foaming material is cut off, and the winding mechanism and the foaming material on the surface of the winding mechanism are taken down and transferred.

Description

Technical Field

[0001] The utility model relates to the technical field of winding of roll-shaped foaming materials, and specifically relates to an automatic edge-trimming and length-setting winding device for roll-shaped foaming materials on a production line. Background Technique

[0002] Rubber foaming uses natural rubber as the main body, together with other raw materials, adding a specific foaming agent, and obtaining the product after hot pressing. During the production and processing of foaming materials, the foaming materials after hot pressing are often wound according to production requirements;

[0003] For example, the Chinese utility model provides a "winding device for the production of foaming materials" with the patent number: CN202320651588.1. This patent includes a workbench, a fixed plate is fixedly installed at the left end of the top of the workbench, a movable plate is slidably connected to the upper surface of the workbench, a second motor is fixedly installed at the right end of the workbench, and a protective shell is fixedly installed at the left end of the fixed plate. By moving the winding roller up and down, after moving the winding roller to a suitable position, inserting the insertion rod through the through hole into the slot at the left end of the winding roller, the purpose of adjusting the tension of the winding roller is achieved, avoiding that when the foaming material is wound, the foaming material breaks away from the winding roller due to the small tension of the winding roller;

[0004] Although the above document solves the problem that the existing foaming material winding device cannot adjust the tension of the winding roller and the foaming material is likely to break away from the winding roller due to the small tension of the winding roller, it still has the disadvantage that it cannot trim the edges of the foaming material. If the foaming material with uneven edges is directly wound, the quality of the wound foaming material will be reduced. Therefore, an automatic edge-trimming and length-setting winding device for roll-shaped foaming materials on a production line is introduced here. Content of the Utility Model

[0005] The purpose of the utility model is to provide an automatic edge-trimming and length-setting winding device for roll-shaped foaming materials on a production line, which has the advantage of an edge-trimming function.

[0006] To achieve the above object, the present utility model provides the following technical solution: An automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line, comprising a table board. A first vertical board is fixedly connected to the left side of the top of the table board, and a second vertical board is fixedly connected to the right side of the top of the table board. The top of the left side of the first vertical board is fixedly connected with a machine shell. The bottom of the left side of the inner cavity of the machine shell is fixedly connected with a motor through a mounting frame. The output shaft of the motor is fixedly connected with a first transmission wheel. The top of the first vertical board is penetrated and connected with a movable rod. One end of the movable rod is fixedly connected with a second transmission wheel. The surface of the first transmission wheel is in transmission connection with the surface of the second transmission wheel through a belt. One end of the movable rod away from the second transmission wheel and the left side of the second vertical board are both movably connected with movable disks. The opposite sides of the movable disks are both fixedly connected with mounting shells. The inner cavity of the mounting shell is movably connected with a mounting block. The bottom of the mounting shell is threadedly connected with a bolt. The opposite sides of the mounting blocks are both fixedly connected with positioning disks. The opposite sides of the positioning disks are both fixedly connected with winding rods. The bottoms of the opposite sides of the first vertical board and the second vertical board are both fixedly connected with guiding frames. The top of the guiding frame is penetrated and connected with an electric push rod. The telescopic shaft of the electric push rod is fixedly connected with a lifting plate. The bottom of the lifting plate is fixedly connected with a cutting knife. The bottom of the table board is fixedly connected with a support frame. The left side of the inner cavity of the support frame is fixedly connected with a main chassis. The top of the second vertical board is provided with an induction frame.

[0007] As a preferred solution, a storage box is movably connected to the right side of the inner cavity of the support frame. Pull handles are fixedly connected to both sides of the front of the storage box.

[0008] As a preferred solution, a rotating rod is movably connected to the bottom of the opposite sides of the first vertical board and the second vertical board. A guide roller is fixedly connected to the surface of the rotating rod.

[0009] As a preferred solution, a machine cover plate is provided on the front of the machine shell. Screws are provided on the top and bottom of the surface of the machine cover plate.

[0010] As a preferred solution, a limiting rod is fixedly connected to one side of the bottom of the lifting plate. The top of the limiting rod penetrates to the top of the guiding frame.

[0011] As a preferred solution, strengthening plates are fixedly connected to both sides of the support frame. The side of the strengthening plate away from the support frame is fixedly connected to the bottom of the table board.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] Through the guiding frame, the electric push rod, the lifting plate and the cutting knife, the telescopic shaft of the electric push rod drives the lifting plate and the cutting knife at its bottom to move downward to trim the edge of the roll-shaped foaming material passing through the inner cavity of the guiding frame, and one side of the roll-shaped foaming material after edge trimming is fixed on the surface of the winding rod for winding.

[0014] When the foaming material wound on the surface of the winding rod contacts the induction frame, the control mechanism automatically shuts down the motor, cuts off the foaming material, and removes the winding mechanism and the foaming material on its surface for transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structure diagram of the present utility model;

[0016] Figure 2 is a front view schematic diagram of the structure of the present utility model;

[0017] Figure 3 For the present utility model Figure 2 is a partially enlarged schematic diagram at position A in the present utility model;

[0018] Figure 4 For the present utility model Figure 2 is a partially enlarged schematic diagram at position B in the present utility model.

[0019] In the figure: 1, table board; 2, first vertical board; 3, second vertical board; 4, machine shell; 5, motor; 6, first transmission wheel; 7, movable rod; 8, second transmission wheel; 9, movable disk; 10, mounting shell; 11, mounting block; 12, bolt; 13, positioning disk; 14, winding rod; 15, guiding frame; 16, electric push rod; 17, lifting plate; 18, cutting knife; 19, support frame; 20, main chassis; 21, induction frame; 22, storage box; 23, guide roller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0021] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments. Embodiment

[0022] Please refer to Figures 1 - 4As shown in the figure, the utility model provides an automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line, which comprises a table board 1. A first vertical board 2 is fixedly connected to the left side of the top of the table board 1, and a second vertical board 3 is fixedly connected to the right side of the top of the table board 1. A machine shell 4 is fixedly connected to the top of the left side of the first vertical board 2. A motor 5 is fixedly connected to the bottom of the left side of the inner cavity of the machine shell 4 through a mounting rack. An output shaft of the motor 5 is fixedly connected to a first driving wheel 6. A movable rod 7 penetrates through the top of the first vertical board 2. One end of the movable rod 7 is fixedly connected to a second driving wheel 8. The surface of the first driving wheel 6 is in transmission connection with the surface of the second driving wheel 8 through a belt. One end of the movable rod 7 far away from the second driving wheel 8 and the left side of the second vertical board 3 are both movably connected with movable discs 9. Mounting shells 10 are fixedly connected to the opposite sides of the movable discs 9. Mounting blocks 11 are movably connected to the inner cavities of the mounting shells 10. Bolts 12 are in threaded connection with the bottoms of the mounting shells 10. Positioning discs 13 are fixedly connected to the opposite sides of the mounting blocks 11. Winding rods 14 are fixedly connected to the opposite sides of the positioning discs 13. Guide frames 15 are fixedly connected to the bottoms of the opposite sides of the first vertical board 2 and the second vertical board 3. Electric push rods 16 penetrate through the tops of the guide frames 15. A telescopic shaft of the electric push rod 16 is fixedly connected to a lifting plate 17. A cutting knife 18 is fixedly connected to the bottom of the lifting plate 17. A support frame 19 is fixedly connected to the bottom of the table board 1. A main chassis 20 is fixedly connected to the left side of the inner cavity of the support frame 19. An induction frame 21 is arranged at the top of the second vertical board 3. The telescopic shaft of the electric push rod 16 drives the lifting plate 17 and the cutting knife 18 at its bottom to move downward to trim the edge of the roll-shaped foaming material passing through the inner cavity of the guide frame 15, fix one side of the trimmed roll-shaped foaming material on the surface of the winding rod 14, turn on the motor 5, the output end of the motor 5 drives the first driving wheel 6 to rotate, the first driving wheel 6 drives the second driving wheel 8 to rotate through the belt, the second driving wheel 8 drives the movable rod 7 to rotate, and the movable rod 7 drives the positioning disc 13 and the winding rod 14 to rotate to wind the foaming material.

[0023] In the application of the technical solution, the guide frame 15, the electric push rod 16, the lifting plate 17, the cutting knife 18 and the induction frame 21 are provided. The telescopic shaft of the electric push rod 16 drives the lifting plate 17 and the cutting knife 18 at its bottom to move downward to trim the edge of the roll-shaped foaming material passing through the inner cavity of the guide frame 15, fix one side of the trimmed roll-shaped foaming material on the surface of the winding rod 14 for winding. More and more foaming material is wound on the surface of the winding rod 14. When the foaming material wound on the surface of the winding rod 14 contacts the induction frame 21, the control mechanism automatically shuts down the motor 5 to stop the winding work. Embodiment

[0024] On the basis of Embodiment 1, the utility model is as Figures 1 - 2As shown, a storage box 22 is movably connected to the right side of the inner cavity of the support frame 19, handles are fixedly connected to both sides of the front of the storage box 22, a rotating rod is movably connected to the bottom of the opposite side of the first vertical plate 2 and the second vertical plate 3, a guide roller 23 is fixedly connected to the surface of the rotating rod, and an organic cover plate is arranged on the front of the casing 4, and screws are arranged on the top and bottom of the surface of the organic cover plate.

[0025] The above technical scheme is adopted mainly to achieve the purpose of temporarily storing the rolled foam material, guiding the foam material and facilitating the inspection and maintenance of the inner cavity components of the casing 4. The rolling mechanism full of foam material is removed and placed in the inner cavity of the storage box 22, eliminating the trouble of going back and forth between storage rooms. The foam material passes through the bottom of the guide roller 23, which can guide the foam material. The screws on the surface of the cover plate are easy to disassemble, and the cover plate can be removed after the screws are removed. Example

[0026] On the basis of the second embodiment, the present invention is as follows Figure 1 , Figure 2 and Figure 4 As shown, a limit rod is fixedly connected to one side of the bottom of the lifting plate 17, and the top of the limit rod passes through the top of the guide frame 15. Reinforcement plates are fixedly connected to both sides of the support frame 19, and the side of the reinforcement plate away from the support frame 19 is fixedly connected to the bottom of the table 1.

[0027] The above technical scheme is adopted mainly to achieve the purpose of improving the stability of the up and down movement of the lifting plate 17 and improving the connection strength between the table plate 1 and the support frame 19. The limit rod moves up and down with the lifting plate 17, so that the lifting plate 17 can move within a limited range without shaking during the movement. One side of the reinforcement plate is fixedly connected to the surface of the table plate 1, and the other side of the reinforcement plate is fixedly connected to the surface of the support frame 19, which can improve the connection strength between the table plate 1 and the support frame 19.

[0028] The working principle of the utility model is as follows: firstly, the roll foam material winding device is powered on, so that one side of the foam material passes through the inner cavity of the guide frame 15, and the electric push rod 16 is opened. The telescopic shaft of the electric push rod 16 drives the lifting plate 17 and the cutter 18 at the bottom thereof to move downward to trim the roll foam material passing through the inner cavity of the guide frame 15, and fix one side of the roll foam material after trimming on the surface of the winding rod 14, and turn on the motor 5. The output end of the motor 5 drives the first transmission wheel 6 to rotate, and the first transmission wheel 6 drives the second transmission wheel 8 to rotate through the belt, and the second transmission wheel 8 drives the movable rod 7 to rotate, and the movable rod 7 drives the positioning plate 13 and the winding rod 14 to rotate to wind up the foam material. When the foam material wound on the surface of the winding rod 14 contacts the induction frame 21, the control mechanism automatically shuts down the motor 5, cuts off the foam material, and removes the winding mechanism and the foam material on its surface for transportation.

[0029] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clauses are intended to cover the structures that perform the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0030] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model may be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. An automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line, comprising a table board (1), characterized in that: On the left side of the top of the platen (1), a first vertical plate (2) is fixedly connected. On the right side of the top of the platen (1), a second vertical plate (3) is fixedly connected. At the top of the left side of the first vertical plate (2), a machine shell (4) is fixedly connected. At the bottom of the left cavity of the machine shell (4), a motor (5) is fixedly connected through a mounting frame. The output shaft of the motor (5) is fixedly connected with a first transmission wheel (6). The top of the first vertical plate (2) is penetrated and connected with a movable rod (7). One end of the movable rod (7) is fixedly connected with a second transmission wheel (8). The surface of the first transmission wheel (6) is in transmission connection with the surface of the second transmission wheel (8) through a belt. One end of the movable rod (7) far from the second transmission wheel (8) and the left side of the second vertical plate (3) are both movably connected with movable discs (9). On the opposite sides of the movable discs (9), mounting shells (10) are fixedly connected. Inside the mounting shells (10), mounting blocks (11) are movably connected. The bottom of the mounting shells (10) is threadedly connected with bolts (12). On the opposite sides of the mounting blocks (11), positioning discs (13) are fixedly connected. On the opposite sides of the positioning discs (13), winding rods (14) are fixedly connected. At the bottom of the opposite sides of the first vertical plate (2) and the second vertical plate (3), guide frames (15) are fixedly connected. The tops of the guide frames (15) are penetrated and connected with electric push rods (16). The telescopic shafts of the electric push rods (16) are fixedly connected with lifting plates (17). At the bottom of the lifting plates (17), cutting knives (18) are fixedly connected. At the bottom of the platen (1), a support frame (19) is fixedly connected. Inside the left cavity of the support frame (19), a main chassis (20) is fixedly connected. At the top of the second vertical plate (3), an induction frame (21) is arranged.

2. The automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line according to claim 1, characterized in that: Inside the right cavity of the support frame (19), a storage box (22) is movably connected. On both sides of the front of the storage box (22), handles are fixedly connected.

3. An automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line according to claim 1, characterized in that: At the bottom of the opposite sides of the first vertical plate (2) and the second vertical plate (3), a rotating rod is movably connected. On the surface of the rotating rod, a guide roller (23) is fixedly connected.

4. An automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line according to claim 1, characterized in that: On the front of the machine shell (4), a machine cover plate is arranged. At the top and bottom of the surface of the machine cover plate, screws are arranged.

5. An automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line according to claim 1, characterized in that: On one side of the bottom of the lifting plate (17), a limiting rod is fixedly connected. The top of the limiting rod penetrates to the top of the guide frame (15).

6. The automatic edge trimming, length fixing and winding device for a roll-shaped foaming material production line according to claim 1, wherein: On both sides of the support frame (19), strengthening plates are fixedly connected. The sides of the strengthening plates far from the support frame (19) are fixedly connected with the bottom of the platen (1).

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