Multifunctional combined gantry hoisting system
Through the modular combined gantry lifting system and climbing hydraulic hoisting device, the problems of existing equipment are solved by difficulty in transportation and poor versatility, and flexible use and efficient lifting of the equipment are realized, reducing construction costs.
Patent Information
- Application Number
- CN202422030192.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing lifting equipment combined with gantry and hydraulic lifting device has problems such as large equipment size, difficulty in transportation, low equipment turnover rate, high construction cost, and poor versatility for different types of rolling mills.
It adopts a modularly assembled multi-functional combined gantry lifting system, combined with a climbing hydraulic hoisting device and a horizontal slip mechanism, to achieve vertical lifting and horizontal horizontal movement of the equipment, compact structure, strong applicability, and easy assembly, disassembly and transportation.
It improves the turnover utilization rate of equipment, reduces construction costs, is suitable for lifting equipment of different specifications, and realizes lifting of large equipment in a small space.
Smart Images

Figure CN223150104U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hoisting and transportation, in particular to a multi-functional combined gantry crane system. Background Art
[0002] Hoisting equipment refers to the electromechanical equipment used to carry or move heavy objects. Most hoisting equipment starts the vertical or vertical and horizontal working strokes after taking materials, unloads at the destination, then returns to the material-taking location in an empty stroke to complete a working cycle, and then conducts the second hoisting or handling. Generally speaking, when the hoisting equipment is working, taking materials, transporting, and unloading are carried out in sequence, and the work of each corresponding mechanism is intermittent.
[0003] Hoisting equipment is widely used in various industries. According to different structures, it can be divided into several categories such as light and small hoisting equipment, elevators, cranes, and overhead monorail systems. Among them, the cranes used for hoisting large equipment mainly include crawler cranes and bridge cranes (including gantry cranes). However, these two types of hoisting equipment require a large working site and are restricted in application in some occasions.
[0004] At present, the single-piece hoisting weight of large rolling mill housings has exceeded 500 tons, and the height has exceeded 16 meters. For the cranes in the workshops where the rolling mills are located, they are too high and heavy, and other hoisting equipment can only be used for hoisting and then sliding into place for installation. The hoisting equipment often adopts the combination of a gantry and a hydraulic lifting device.
[0005] The Chinese invention patent with the authorization announcement number of CN 106517009 B discloses a "hoisting tool for large rolling mill housings and its construction method". The hoisting tool includes a frame-type support frame, a load-bearing crossbeam, and a lifting module. A horizontal load-bearing crossbeam is provided at the top of the frame-type support frame; the lifting module includes a lifting oil cylinder, a sling, and a steel wire rope. A steel cable is used to connect between the lifting oil cylinder and the sling. The sling includes an upper suspension frame, a connecting plate, a rotating frame, and an upper rotating shaft. The lifting hydraulic cylinder of the lifting module is vertically fixed on the load-bearing crossbeam, and a rotating support frame is provided between the rotating frame and the connecting crossbeam. It adopts the process of combining a steel wire rope hydraulic synchronous lifting device and rotation balance, integrating pushing, lifting and lowering, and rotation.
[0006] The Chinese patent application with the publication number CN115924707A discloses "A Hoisting Method for a Large Rolling Mill Housing", which includes: 1) setting up a ground horizontal sliding device and a hydraulic lifting and sliding device; 2) hoisting the drive-side housing onto the ground horizontal sliding device, installing a hoisting fixture and a center-of-gravity adjustment hoisting tool; 3) using the hydraulic lifting and sliding device as the main hoisting means and the workshop overhead crane to cooperate with the tailing, hoisting the drive-side housing above the installation position and rotating it to a vertical state; 4) completing the installation of the drive-side housing; 5) installing the operating-side housing onto the rolling mill base in the same manner as in steps 2) to 4); 6) installing the rolling mill crossbeam. It is applicable to the working conditions where the workshop overhead crane cannot meet the requirements of hoisting capacity and hoisting height. By adopting the method of "ground horizontal sliding + vertical lifting and then aerial sliding + aerial flipping", the horizontal transportation and vertical hoisting and positioning of the rolling mill housing are realized. The hydraulic lifting and sliding device adopted by it consists of an operating-side column, a drive-side column, a main sliding track beam, a main sliding beam, a main sliding hydraulic jacking device, a transverse support beam, a longitudinal support beam and a hydraulic lifting device; two main sliding track beams are arranged in parallel, and both ends of each main sliding track beam are supported by the drive-side column and the operating-side column respectively. The drive-side column is correspondingly arranged on the drive side of the rolling mill, and the operating-side column is correspondingly arranged on the operating side of the rolling mill; main sliding beams are respectively arranged on the tops of the main sliding track beams, and the main sliding beam can move along the main sliding track beam driven by the main sliding hydraulic jacking device; two transverse support beams and two longitudinal support beams are arranged in a cross shape and staggered on the top of the main sliding beam. One set of hydraulic lifting devices is respectively arranged in the middle parts of the two longitudinal support beams, and rigging is arranged at the bottom ends of the steel wire ropes in the hydraulic lifting devices.
[0007] Although the hoisting equipment combining a gantry and a hydraulic lifting device can meet the needs of hoisting the large rolling mill housing, there are problems such as large equipment outer dimensions and difficult transportation. Most of them are fabricated and installed on the construction site. It is very difficult to reuse the hoisting equipment after the rolling mill installation is completed, resulting in low equipment turnover rate and high construction cost. And the size of the hoisting equipment is relatively fixed, and its versatility for different types of rolling mills is poor. Summary of the Invention
[0008] The utility model provides a multi-functional combined gantry hoisting system, which adopts a modular assembled main structure and is equipped with a climbing hydraulic jacking device, and can meet the hoisting needs of equipment of different specifications; the overall structure of the system is compact, the required site space is small when hoisting large equipment, and the assembly, disassembly and transportation are convenient, greatly improving the equipment turnover utilization rate and reducing the construction cost; cooperating with a horizontal sliding mechanism, it can realize the vertical lifting and horizontal translation of large equipment, and is convenient and flexible to use with strong applicability.
[0009] In order to achieve the above object, the utility model adopts the following technical solutions:
[0010] A multi-functional combined gantry crane system includes a combined lifting tower and a climbing hydraulic jacking device; the combined lifting tower is composed of 4 columns, 2 longitudinal lifting beams, several transverse hanging beams, a lifting tool, a longitudinal support structure and a transverse support structure; the cross-section of the combined lifting tower is rectangular, and the 4 columns are arranged at the four corner points of the rectangle; the columns are all assembled by multiple column modules along the height direction; on both longitudinal sides of the combined lifting tower, the 2 columns on the same side are connected by a longitudinal support structure; on both transverse sides of the combined lifting tower, the 2 columns on the same side are connected by a transverse support structure; a vertical through groove is opened on one side of the column module, and a toothed limit card slot is arranged at the bottom of the vertical through groove, and the vertical through grooves on each column module in the same column form a climbing channel; the climbing channels of the 2 columns on the same longitudinal side of the combined lifting tower are arranged oppositely, and the climbing hydraulic jacking device is movably installed in the corresponding climbing channel; the climbing hydraulic jacking device is composed of a hydraulic cylinder, a lower telescopic locking mechanism and an upper telescopic locking mechanism; the hydraulic cylinder is arranged vertically, the lower end of the hydraulic cylinder is connected with the lower telescopic locking mechanism, and the upper end of the hydraulic cylinder is connected with the upper telescopic locking mechanism; the lower telescopic locking mechanism and the upper telescopic locking mechanism are respectively provided with a laterally telescopic claw, and the claw is used for positioning in cooperation with the toothed limit card slot; the longitudinal lifting beam is arranged between the 2 columns on the same longitudinal side of the combined lifting tower, and both ends of the longitudinal lifting beam are respectively connected with the upper telescopic locking mechanisms in the corresponding 2 sets of climbing hydraulic jacking devices; the transverse hanging beam spans between the 2 longitudinal lifting beams, and a lifting tool is arranged on the transverse hanging beam.
[0011] Further, the lower telescopic locking mechanism and the upper telescopic locking mechanism have the same structure, and both are composed of a bottom plate, a pillar, a top plate, a telescopic hydraulic cylinder, a claw and 2 travel switches; the bottom plate and the top plate are connected by the pillar to form a containing space, and the telescopic hydraulic cylinder, the claw and the 2 travel switches are all arranged in the containing space, the extending end of the telescopic hydraulic cylinder is connected with the claw, and the 2 travel switches are connected with the control end of the telescopic hydraulic cylinder for controlling the extending position and the retracting position of the claw.
[0012] Further, the longitudinal support structure includes a longitudinal top connecting beam and a longitudinal segmented support structure; the longitudinal top connecting beam is arranged at the tops of the corresponding 2 columns; the longitudinal segmented support structure is composed of an upper longitudinal support, a lower longitudinal support and a longitudinal inclined support, and the lengths of the upper longitudinal support, the lower longitudinal support and the longitudinal inclined support can all be adjusted telescopically; the combined lifting tower is divided into multiple support sections along the height direction, an upper longitudinal support is arranged between the corresponding 2 columns in the upper part of each support section, a lower longitudinal support is arranged between the corresponding 2 columns in the lower part of each support section, and a longitudinal inclined support is arranged between the corresponding upper longitudinal support and the lower longitudinal support.
[0013] Further, the lateral support structure includes a lateral top connecting beam and a lateral segmented support structure; the lateral top connecting beam is arranged at the tops of corresponding two columns; the lateral segmented support structure consists of an upper lateral support, a lower lateral support and a lateral inclined support, and the lengths of the upper lateral support, the lower lateral support and the lateral inclined support can all be telescopically adjusted; the combined lifting tower is divided into multiple support segments in the height direction, an upper lateral support is arranged between corresponding two columns at the upper part of each support segment, a lower lateral support is arranged between corresponding two columns at the lower part of each support segment, and a lateral inclined support is arranged between the corresponding upper lateral support and the lower lateral support.
[0014] Further, both ends of the lateral suspension beam pass through the holes correspondingly opened on two longitudinal lifting beams.
[0015] Further, both ends of the lateral suspension beam are respectively placed on the tops of two longitudinal lifting beams, and the two are fixedly connected by bolts.
[0016] Further, the lifting appliance is an adjustable lifting appliance and consists of a lifting appliance frame and a lifting ring; the lifting appliance frame is a rectangular frame structure, sleeved on the lateral suspension beam and capable of moving along the lateral suspension beam, and the lifting ring is arranged at the bottom of the lifting appliance frame.
[0017] Further, the lifting appliance is a lifting appliance with an electric actuator and consists of a lifting appliance body, running wheels and an electric actuator; running wheels are arranged at the top of the lifting appliance body, and the running wheels are driven by the electric actuator to move along the lateral suspension beam; two groups of lifting appliances with electric actuators are connected by an adjustable connecting rod.
[0018] A multifunctional combined gantry crane system further includes a horizontal sliding mechanism; the horizontal sliding mechanism consists of sliding track beams, sliding tracks, sliding beams, a sliding hydraulic jacking device and a connecting rod; two sliding track beams are arranged side by side, sliding tracks are respectively arranged on the two sliding track beams, two sliding beams are arranged side by side across the two sliding tracks, and the two sliding beams are connected by a connecting rod; one of the sliding beams is connected with the sliding hydraulic jacking device; the combined lifting tower is installed on the four sliding beams.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0020] 1) The main structure of the multifunctional combined gantry crane system of the present utility model adopts a modular combination method, which can realize the hoisting of equipment with different specifications, is flexible and convenient to use, and has strong applicability;
[0021] 2) The climbing hydraulic jacking device of the present utility model is arranged inside the column, does not occupy external space, and runs stably and reliably;
[0022] 3) The overall structure of the multifunctional combined gantry crane system of the present utility model is compact, and large-scale equipment hoisting can be realized in a very small space.
[0023] 4) The assembly, disassembly, and transportation of the multifunctional combined gantry crane system described in the present utility model are convenient, greatly improving the turnover utilization rate of the equipment and reducing the construction cost;
[0024] 5) The multifunctional combined gantry crane system described in the present utility model is matched with the horizontal sliding mechanism, enabling the vertical lifting and horizontal translation of large equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is the front view of a multifunctional combined gantry crane system described in the present utility model Figure 1 .
[0026] Figure 2 is Figure 1 the side view of
[0027] Figure 3 is the front view of a multifunctional combined gantry crane system described in the present utility model Figure 2 .
[0028] Figure 4 is Figure 3 the side view of
[0029] Figure 5 is the front view of the column described in the present utility model.
[0030] Figure 6 is the structural schematic diagram of the climbing hydraulic jacking device described in the present utility model.
[0031] Figure 6a is the layout schematic diagram of the telescopic hydraulic cylinder, claw, and travel switch described in the present utility model.
[0032] Figure 7a is the schematic diagram of the climbing process of the climbing hydraulic jacking device described in the present utility model Figure 1 .
[0033] Figure 7b is the schematic diagram of the climbing process of the climbing hydraulic jacking device described in the present utility model Figure 2 .
[0034] Figure 7c is the schematic diagram of the climbing process of the climbing hydraulic jacking device described in the present utility model Figure 3 .
[0035] Figure 7d is the schematic diagram of the climbing process of the climbing hydraulic jacking device described in the present utility model Figure 4 .
[0036] Figure 8 is the structural schematic diagram of the lifting beam and lifting tackle described in the present utility model.
[0037] Figure 8a This is the front view of the lifting appliance described in the present utility model.
[0038] Figure 9 This is the schematic structural diagram of the lifting beam and the lifting appliance with an electric actuator described in the present utility model.
[0039] Figure 9a This is the front view of the lifting appliance with an electric actuator described in the present utility model.
[0040] In the figure: 1. Column 101. Column module 102. Vertical through groove 103. Tooth-shaped limit card slot 2. Climbing hydraulic jacking device 201. Lower telescopic locking mechanism 202. Hydraulic cylinder 203. Upper telescopic locking mechanism 2-1. Claw 2-2 Telescopic hydraulic cylinder 2-3 Travel switch 3. Longitudinal lifting beam 4. Transverse lifting beam 51. Upper longitudinal support 52. Lower longitudinal support 53. Longitudinal inclined support 61. Upper transverse support 62. Lower transverse support 63. Transverse inclined support 7. Lifting appliance 71. Adjustable lifting appliance 71-1. Lifting appliance frame 71-2. Suspension ring 72. Lifting appliance with an electric actuator 72-1. Traveling wheel 72-2. Lifting appliance body 72-3. Adjustable connecting rod 72-4. Electric actuator 8. Sliding track beam 9. Sliding track 10. Sliding beam 11. Connecting rod 12. Sliding hydraulic pushing device Specific embodiments
[0041] The following further describes the specific embodiments of the present utility model with reference to the accompanying drawings:
[0042] As Figures 1 - 4 shown, a multifunctional combined gantry crane system described in the present utility model includes a combined lifting tower and a climbing hydraulic jacking device 2; the combined lifting tower is composed of 4 columns 1, 2 longitudinal lifting beams 3, several transverse lifting beams 4, a lifting appliance 7, a longitudinal support structure and a transverse support structure; the cross-section of the combined lifting tower is rectangular, and the 4 columns 1 are arranged at the four corner points of the rectangle; as Figure 5 shown, each column 1 is assembled by a plurality of column modules 101 along the height direction; on both longitudinal sides of the combined lifting tower, two columns 1 on the same side are connected by a longitudinal support structure; on both transverse sides of the combined lifting tower, two columns 1 on the same side are connected by a transverse support structure; a vertical through groove 102 is provided on one side of the column module 101, and a tooth-shaped limit card slot 103 is provided at the bottom of the vertical through groove 102. The vertical through grooves 102 on each column module 101 in the same column 1 form a climbing channel; the climbing channels of two columns 1 on the same longitudinal side of the combined lifting tower are arranged oppositely, and the climbing hydraulic jacking device 2 is movably installed in the corresponding climbing channel; as Figure 6As shown, the climbing hydraulic jacking device 2 is composed of a hydraulic cylinder 202, a lower telescopic locking mechanism 201 and an upper telescopic locking mechanism 203; the hydraulic cylinder 202 is vertically arranged, the lower end of the hydraulic cylinder 202 is connected to the lower telescopic locking mechanism 201, and the upper end of the hydraulic cylinder 202 is connected to the upper telescopic locking mechanism 203; the lower telescopic locking mechanism 201 and the upper telescopic locking mechanism 203 are respectively provided with laterally telescopic claws 2-1, and the claws 2-1 are used for positioning in cooperation with the toothed limit card slots 103; the longitudinal lifting beam 3 is arranged between two columns 1 on the same side of the longitudinal direction of the combined lifting tower, and the two ends of the longitudinal lifting beam 3 are respectively connected to the upper telescopic locking mechanisms 203 in the corresponding two sets of climbing hydraulic jacking devices 2; the transverse lifting beam 4 spans between two longitudinal lifting beams 3, and a lifting tool 7 is arranged on the transverse lifting beam 4.
[0043] Further, the lower telescopic locking mechanism 201 and the upper telescopic locking mechanism 203 have the same structure, and both are composed of a bottom plate, a support column, a top plate, a telescopic hydraulic cylinder, a claw 2-1 and two travel switches 2-3; the bottom plate and the top plate are connected by the support column to form a accommodating space, and the telescopic hydraulic cylinder 2-2, the claw 2-1 and the two travel switches 2-3 are all arranged in the accommodating space, as Figure 6a shown, the extending end of the telescopic hydraulic cylinder 2-2 is connected to the claw 2-1, and the two travel switches 2-3 are connected to the control end of the telescopic hydraulic cylinder 2-2 for controlling the extending position and the retracting position of the claw 2-1.
[0044] Further, as Figure 1 、 Figure 3 shown, the longitudinal support structure includes a longitudinal top connecting beam and a longitudinal segmented support structure; the longitudinal top connecting beam is arranged at the tops of the corresponding two columns 1 (not shown in the figure); the longitudinal segmented support structure is composed of an upper longitudinal support 51, a lower longitudinal support 52 and a longitudinal inclined support 53, and the lengths of the upper longitudinal support 51, the lower longitudinal support 52 and the longitudinal inclined support 53 can all be telescopically adjusted; the combined lifting tower is divided into multiple support sections in the height direction, an upper longitudinal support 51 is arranged between the corresponding two columns 1 at the upper part of each support section, a lower longitudinal support 52 is arranged between the corresponding two columns 1 at the lower part of each support section, and a longitudinal inclined support 53 is arranged between the corresponding upper longitudinal support 51 and the lower longitudinal support 52.
[0045] Further, as Figure 2 、 Figure 4As shown, the lateral support structure includes a lateral top connection beam and a lateral segmented support structure; the lateral top connection beam is arranged at the tops of two corresponding columns 1 (not shown in the figure); the lateral segmented support structure consists of an upper lateral support 61, a lower lateral support 62 and a lateral diagonal support 63, and the lengths of the upper lateral support 61, the lower lateral support 62 and the lateral diagonal support 63 can all be telescopically adjusted; the combined lifting tower is divided into multiple support sections in the height direction, an upper lateral support 61 is arranged between two corresponding columns 1 at the upper part of each support section, a lower lateral support 62 is arranged between two corresponding columns 1 at the lower part of each support section, and a lateral diagonal support 63 is arranged between the corresponding upper lateral support 61 and the lower lateral support 62.
[0046] Further, as a preferred solution, as Figure 1 , Figure 2 shown, both ends of the lateral suspension beam 4 pass through the holes correspondingly opened on two longitudinal lifting beams 3.
[0047] Further, as another preferred solution, as Figure 3 , Figure 4 shown, both ends of the lateral suspension beam 4 are respectively placed on the tops of two longitudinal lifting beams 3, and the two are fixedly connected by bolts.
[0048] Further, as a preferred solution, as Figure 8 , Figure 8a shown, the lifting appliance 7 is an adjustable lifting appliance 71, which consists of a lifting appliance frame 71-1 and a lifting ring 71-2; the lifting appliance frame 71-1 is a rectangular frame structure, sleeved on the lateral suspension beam 4 and can move along the lateral suspension beam 4, and the lifting ring 71-2 is arranged at the bottom of the lifting appliance frame 71-1.
[0049] Further, as another preferred solution, as Figure 9 , Figure 9a shown, the lifting appliance 7 is a lifting appliance 72 with an electric actuator, which consists of a lifting appliance body 72-2, running wheels 72-1 and an electric actuator 72-4; running wheels 72-1 are arranged at the top of the lifting appliance body 72-2, and the running wheels 72-1 are driven by the electric actuator 72-4 to move along the lateral suspension beam 4; two groups of lifting appliances 72 with electric actuators are connected by an adjustable connecting rod 72-3.
[0050] The multifunctional combined gantry crane system described in the present utility model further includes a horizontal sliding mechanism; the horizontal sliding mechanism is composed of a sliding track beam 8, a sliding track 9, a sliding beam 10, a sliding hydraulic jacking device 12 and a connecting rod 11; the two sliding track beams 8 are arranged side by side, the sliding tracks 9 are respectively arranged on the two sliding track beams 8, the two sliding beams 10 are arranged side by side across the two sliding tracks 9, and the two sliding beams 10 are connected by a connecting rod 11; one of the sliding beams 10 is connected to the sliding hydraulic jacking device 12; the combined lifting tower is installed on the four sliding beams 10.
[0051] The installation and use method of the multifunctional combined gantry crane system described in the present utility model is as follows:
[0052] 1) Equip the system components according to the hoisting requirements; if the equipment to be hoisted only needs to be vertically lifted, the combined lifting tower is installed on the ground; if the equipment to be hoisted needs to be vertically lifted and horizontally slid, first install the horizontal sliding mechanism, and then install the combined lifting tower on the sliding beam 10 of the horizontal sliding mechanism;
[0053] 2) Assemble the combined lifting tower; determine the height of the column 1 according to the height of the equipment to be hoisted, and determine the number of column modules 101 required for each column 1; connect the column modules 101 with bolts to form 4 columns 1; from bottom to top, install the corresponding longitudinal sectional support structure and transverse sectional support structure for each assembled support section, and ensure the relative position and verticality of the column 1 by adjusting the telescopic amount of each support; after the last support section is assembled, connect the tops of the 4 columns 1 through the longitudinal top connection beam and the transverse top connection beam to form a stable tower structure;
[0054] 3) Install the climbing hydraulic jacking device 2; assemble the lower telescopic locking mechanism 201 and the upper telescopic locking mechanism 203 in advance; during installation, first place the lower telescopic locking mechanism 201 at the bottom of the corresponding climbing channel, and then control the corresponding telescopic hydraulic cylinder to extend so that the claw 201 is stuck in the lowest tooth-shaped limit card slot 103; then install the hydraulic cylinder 202 and the upper telescopic locking mechanism 203 in sequence;
[0055] 4) Install the longitudinal horizontal beam 3, the transverse lifting beam 4 and the lifting tool 7; select the number of transverse lifting beams 4 and the types and quantities of lifting tools 7 according to the needs;
[0056] 5) Before the hoisting starts, the climbing hydraulic jacking device 2 first climbs to the starting hoisting position; if Figures 7a - 7dAs shown in the figure, during climbing, the climbing hydraulic jacking device 2 first extends the claw 2-1 of the lower telescopic locking mechanism 201 to the tooth-shaped limit card slot 103 at the corresponding position to achieve bottom support. Then, the cylinder rod of the hydraulic cylinder 202 extends upward to move the upper telescopic locking mechanism 203 upward to the corresponding column module 101. Then, the upper telescopic locking mechanism 203 extends the claw 2-1 (the arrow in the figure points outward) to the tooth-shaped limit card slot 103 at the corresponding height to achieve top support. After the claw 2-1 of the lower telescopic locking mechanism 201 retracts (the arrow in the figure points inward), the cylinder rod of the hydraulic cylinder 202 retracts to drive the lower telescopic locking mechanism 201 to move upward. After moving in place, the claw 2-1 of the lower telescopic locking mechanism 201 extends to the tooth-shaped limit card slot 103 at the corresponding height to achieve bottom support again. By repeating such actions, the climbing of the climbing hydraulic jacking device 2 is realized. Through the synchronous control of the hydraulic cylinder 202, the longitudinal horizontal beam 3 and the transverse lifting beam 4 are smoothly lifted. The climbing hydraulic jacking device 2 first climbs to the starting hoisting position and then starts hoisting. First, the equipment to be hoisted is connected by the lifting tool 7. Then, the climbing hydraulic jacking device 2 performs the climbing action again until it reaches the hoisting end position.
[0057] 6) When the equipment to be hoisted needs to be horizontally slid, the sliding hydraulic jacking device 12 is used to drive the sliding beam 10 to move along the sliding track 9, and the combined lifting tower installed on the sliding beam 10 drives the vertically hoisted equipment to perform horizontal sliding.
[0058] The multifunctional combined gantry crane system described in the present utility model has a basic structure including a combined lifting tower and a climbing hydraulic jacking device 2. The combined lifting tower is mainly composed of columns 1, longitudinal lifting beams 3, transverse lifting beams 4 and a surrounding enclosure support system. The climbing hydraulic jacking device 2 is mainly composed of a hydraulic cylinder 202, an upper telescopic locking mechanism 203 and a lower telescopic locking mechanism 201. As a functional extension component structure, a horizontal sliding mechanism can also be configured. Its composition is flexible and can adapt to the hoisting of equipment with different height specifications.
[0059] Among the 4 columns 1 of the combined lifting tower, a set of climbing hydraulic jacking devices 2 are installed in each column 1. The column 1 is composed of multiple column modules 101. The structure and size of each column module 101 are the same, and it has good interchangeability. Each column module 101 is provided with a vertical through groove and a tooth-shaped limit card slot 103. Between the upper and lower two-layer column modules 101 in each column 1, they are fixedly connected by high-strength bolts. The climbing hydraulic jacking device 2 is arranged in the column 1, which can effectively save the space occupied by the hoisting components and achieve the purpose of hoisting in the smallest space. The climbing hydraulic jacking device 2 is built in the column 1 of the combined lifting tower, with better guiding performance, not easily affected by external interference, better running reliability, and improving the force structure of the tower.
[0060] The two longitudinal lifting beams 3 can not only connect the columns on both sides of the tower body, but also are the main load-bearing components during hoisting. The two ends of the longitudinal lifting beam 3 are respectively fixedly connected to the top plate in the upper telescopic locking mechanism 203 by bolts.
[0061] The longitudinal support structure and the transverse support structure connect the columns 1 together, which not only helps to improve the stability of the tower body, but also can effectively adjust the spacing and verticality of the columns 1. Except for the longitudinal top connection beam and the transverse top connection beam provided at the top of the column 1, the longitudinal support structure and the transverse support structure are both arranged in sections, and form a three-dimensional enclosure support system through the upper support, the lower support and the inclined support. The lengths of various supports are configured according to the dimensions of each section, and various supports that make up the longitudinal sectional support structure and the transverse sectional support structure are all designed with standardized modules and are connected by flanges and bolts.
[0062] One or more transverse lifting beams 4 can be provided as needed. The transverse lifting beam 4 spans across the longitudinal lifting beam 3, and a lifting tool 7 is equipped on the transverse lifting beam 4 for lifting the load. The length and cross-sectional dimensions of the transverse lifting beam 4 are configured according to actual needs. To achieve modular assembly, various longitudinal lifting beams 3 and transverse lifting beams 4 with different specifications can be prefabricated for selection. The transverse lifting beam 4 can be arranged in a way that its two ends pass through the longitudinal lifting beam 3, or can be arranged in a way that it is cross-supported on the top of the longitudinal lifting beam 3; a lifting tool 7 is provided on the transverse lifting beam 4, and the position of the lifting tool 7 can be adjusted.
[0063] The horizontal sliding mechanism is arranged at the bottom of the multi-functional combined gantry crane system and is used to drive the combined lifting tower and the hoisted equipment to move horizontally as a whole.
[0064] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A multi-functional combined gantry crane system, characterized in that, It includes a combined lifting tower and a climbing hydraulic jacking device; the combined lifting tower is composed of 4 columns, 2 longitudinal lifting beams, several transverse hanging beams, a lifting tool, a longitudinal support structure and a transverse support structure; the cross-section of the combined lifting tower is rectangular, and the 4 columns are arranged at the four corner points of the rectangle; the columns are assembled by multiple column modules along the height direction; on both longitudinal sides of the combined lifting tower, the 2 columns on the same side are connected by a longitudinal support structure; on both transverse sides of the combined lifting tower, the 2 columns on the same side are connected by a transverse support structure; a vertical through groove is opened on one side of the column module, and a toothed limit card slot is arranged at the bottom of the vertical through groove. The vertical through grooves on each column module in the same column form a climbing channel; the climbing channels of the 2 columns on the same longitudinal side of the combined lifting tower are arranged opposite to each other, and the climbing hydraulic jacking device is movably installed in the corresponding climbing channel; the climbing hydraulic jacking device is composed of a hydraulic cylinder, a lower telescopic locking mechanism and an upper telescopic locking mechanism; the hydraulic cylinder is vertically arranged, the lower end of the hydraulic cylinder is connected to the lower telescopic locking mechanism, and the upper end of the hydraulic cylinder is connected to the upper telescopic locking mechanism; the lower telescopic locking mechanism and the upper telescopic locking mechanism are respectively provided with laterally telescopic claws, and the claws are used for positioning in cooperation with the toothed limit card slot; the longitudinal lifting beam is arranged between the 2 columns on the same longitudinal side of the combined lifting tower, and both ends of the longitudinal lifting beam are respectively connected to the upper telescopic locking mechanisms in the corresponding 2 sets of climbing hydraulic jacking devices; the transverse hanging beam spans between the 2 longitudinal lifting beams, and a lifting tool is arranged on the transverse hanging beam.
2. The multifunctional combined gantry crane system according to claim 1, wherein, The lower telescopic locking mechanism and the upper telescopic locking mechanism have the same structure, and both are composed of a bottom plate, a pillar, a top plate, a telescopic hydraulic cylinder, a claw and 2 travel switches; the bottom plate and the top plate are connected by a pillar to form a containing space, and the telescopic hydraulic cylinder, the claw and the 2 travel switches are all arranged in the containing space. The extending end of the telescopic hydraulic cylinder is connected to the claw, and the 2 travel switches are connected to the control end of the telescopic hydraulic cylinder to control the extending position and the retracting position of the claw.
3. A multi-functional combined gantry crane system according to claim 1, characterized in that, The longitudinal support structure includes a longitudinal top connecting beam and a longitudinal segmented support structure. The longitudinal top connecting beam is arranged at the tops of the corresponding 2 columns. The longitudinal segmented support structure is composed of an upper longitudinal support, a lower longitudinal support and a longitudinal inclined support, and the lengths of the upper longitudinal support, the lower longitudinal support and the longitudinal inclined support can all be telescopically adjusted. The combined lifting tower is divided into multiple support sections along the height direction. An upper longitudinal support is arranged between the corresponding 2 columns at the upper part of each support section, a lower longitudinal support is arranged between the corresponding 2 columns at the lower part of each support section, and a longitudinal inclined support is arranged between the corresponding upper longitudinal support and the lower longitudinal support.
4. A multi-functional combined gantry crane system according to claim 1, characterized in that, The transverse support structure includes a transverse top connecting beam and a transverse segmented support structure; the transverse top connecting beam is arranged at the tops of corresponding two columns; the transverse segmented support structure consists of an upper transverse support, a lower transverse support and a transverse inclined support, and the lengths of the upper transverse support, the lower transverse support and the transverse inclined support can all be telescopically adjusted; the combined lifting tower is divided into multiple support sections in the height direction, an upper transverse support is arranged between corresponding two columns at the upper part of each support section, a lower transverse support is arranged between corresponding two columns at the lower part of each support section, and a transverse inclined support is arranged between the corresponding upper transverse support and the lower transverse support.
5. A multifunctional combined gantry crane system according to claim 1, characterized in that, Both ends of the transverse hanging beam pass through the holes correspondingly opened on two longitudinal lifting beams.
6. A multi-functional combined gantry crane system according to claim 1, characterized in that, Both ends of the transverse hanging beam are respectively placed on the tops of two longitudinal lifting beams, and the two are fixedly connected by bolts.
7. A multi-functional combined gantry crane system according to claim 1, characterized in that, The lifting appliance is an adjustable lifting appliance and consists of a lifting appliance frame and a lifting ring; the lifting appliance frame is a rectangular frame structure, sleeved on the transverse hanging beam and capable of moving along the transverse hanging beam, and the lifting ring is arranged at the bottom of the lifting appliance frame.
8. A multi-functional combined gantry crane system according to claim 1, characterized in that, The lifting appliance is a lifting appliance with an electric actuator and consists of a lifting appliance body, running wheels and an electric actuator; running wheels are arranged at the top of the lifting appliance body, and the running wheels are driven by the electric actuator to move along the transverse hanging beam; two groups of lifting appliances with electric actuators are connected by an adjustable connecting rod.
9. A multifunctional combined gantry crane system according to claim 1, wherein, It further includes a horizontal sliding mechanism; the horizontal sliding mechanism consists of sliding track beams, sliding tracks, sliding beams, a sliding hydraulic jacking device and a connecting rod; two sliding track beams are arranged side by side, sliding tracks are respectively arranged on the two sliding track beams, two sliding beams are arranged side by side across the two sliding tracks, and the two sliding beams are connected by a connecting rod; one of the sliding beams is connected with the sliding hydraulic jacking device; the combined lifting tower is installed on the four sliding beams.
Citation Information
Patent Citations
Hoisting Tools for Large Memorial Archways and Their Construction Methods
CN106517009B
Large rolling mill stand hoisting method
CN115924707A
Cited By
Multifunctional combined gantry hoisting system and mounting and using method thereof
CN118908057A
A multifunctional combined gantry crane system and its installation and use method
CN118908057B