Tray transfer device

By designing the tower tray transfer device, the integrated transport and lifting of multiple tower trays is achieved using a trolley and a lifting mechanism, the problem of time-consuming and labor-intensive handling of tower trays is solved and the installation efficiency is improved.

CN223150183UActive Publication Date: 2025-07-25LUOYANG HUITONG PETROCHEMICAL ENG CO LTD
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Patent Information

Application Number
CN202422507095.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-07-25
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The tower tray is large in weight and large in quantity, and it is time-consuming and labor-intensive to carry pieces, is inefficient and difficult to install efficiently.

Method used

A tower tray transfer device is designed, including a movable car and a lifting mechanism, collecting multiple tower trays through hooks and sliding sleeves, and driving the lifting mechanism with a foot-type oil pump and oil cylinder, realizing integrated transport and lifting of multiple tower trays.

Benefits of technology

It realizes efficient transport and lifting of multiple tower trays, saves manpower, improves installation efficiency, and facilitates the installation of internal accessories of tower trays.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tray transfer device which comprises a movable trolley, a lifting mechanism is arranged on the trolley, the upper end of the lifting mechanism is fixedly connected with a stand column, and the lifting mechanism is used for lifting the stand column; the upper ends of the stand columns are fixedly connected with the beam. A plurality of sliding sleeves are sleeved on the cross beam in a sliding manner; a hook is arranged at the lower end of each sliding sleeve and is used for hooking a tower tray; a pedal type oil pump is fixedly arranged on the trolley, the pedal type oil pump is connected with an oil cylinder fixedly arranged on the trolley, and a telescopic rod of the oil cylinder is connected with the lifting mechanism and used for providing lifting power for the lifting mechanism. According to the utility model, a plurality of trays can be collected on the movable trolley, a plurality of trays can be transferred at one time, and the trays can be lifted to an inlet of a tower, so that labor is saved, convenience is realized, the efficiency is improved, and the mounting of the trays is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tower equipment manufacturing and relates to a tray transfer device. Background Art

[0002] A tower device refers to equipment used for physical processes such as separation or absorption, which changes the composition of a complex gas or liquid mixture, also known as "tower equipment", and has a relatively large ratio of height to diameter. A tray is the main component in a plate tower that provides a place for gas-liquid mass transfer and heat transfer. It enables two fluids to closely exchange heat and mass between two phases to achieve the purpose of separating the components of a liquid mixture or a gas mixture. It mainly consists of gas-liquid contact elements (such as floating valves, bubble caps, sieve holes, etc.), liquid receiving trays, overflow weirs, downcomers (or downcomer plates), tray supports, and fasteners, etc. When the tower diameter is small, each layer of the tray is a single piece, called a monolithic tray. After the tray is manufactured, it is usually transported piece by piece to the entrance of the tower device and then installed inside the tower device. The trays are heavy, and there are a large number of trays installed inside the tower device. Transporting the trays piece by piece is time-consuming and laborious, with low efficiency. Content of the Utility Model

[0003] In order to overcome the deficiencies in the background art, the utility model provides a tray transfer device, aiming to collect multiple trays onto a movable trolley, which can transfer multiple trays at a time, and a lifting device is arranged on the trolley to facilitate lifting the trays to the entrance of the tower device, saving labor, facilitating the installation of internal accessories of the tower device, and improving production efficiency.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A tray transfer device includes a movable trolley. An elevating mechanism is arranged on the trolley. The upper end of the elevating mechanism is fixedly connected with a column for the column to be lifted and lowered. The upper end of the column is fixedly connected with a cross beam. A plurality of sliding sleeves are slidably sleeved on the cross beam. A hook is arranged at the lower end of each sliding sleeve for hanging a tray. A foot-operated oil pump is fixedly arranged on the trolley. The foot-operated oil pump is connected with an oil cylinder fixedly arranged on the trolley. The telescopic rod of the oil cylinder is connected with the elevating mechanism for providing lifting power for the elevating mechanism.

[0006] As a further optimization, universal wheels are connected to the lower end of the body of the trolley, and a handrail is fixedly connected to one side thereof for pushing the trolley to move.

[0007] As a further optimization, the sliding sleeve body is a U-shaped plate, including a top plate at the top and wing plates fixed to both sides of the top plate; a groove is provided at the upper end of the cross beam; the roller rolls in the groove, and the wheel shafts fixed to both ends thereof are inserted into the preset shaft holes of the two wing plates, so that the sliding sleeve can be slidably sleeved on the cross beam; below the cross beam, both ends of the connecting rod are respectively fixed to the lower parts of the two wing plates, and the hook is fixed to the connecting rod.

[0008] As a further optimization, the lifting mechanism is a scissor lifting mechanism; the column is fixed to the upper surface of the support plate at the upper end of the scissor lifting mechanism; one end of the oil cylinder is fixed to the foot-operated oil pump, and its telescopic rod is connected to the connecting rod of the scissor lifting mechanism, so as to drive the support plate to lift when the oil cylinder expands and contracts.

[0009] As a further optimization, the lifting mechanism includes a vertical pipe fixed to the upper surface of the trolley and a connecting seat fixed to one side of the column; the lower end of the column is inserted into the vertical pipe; the lower end of the oil cylinder is fixed to the trolley, and the upper end of its telescopic rod is connected to the connecting seat, so as to drive the column to lift.

[0010] The beneficial effects of the present utility model are as follows: The present utility model can collect multiple trays onto a movable trolley, transfer multiple trays at a time, and lift the trays to the entrance of the tower equipment, which is labor-saving and convenient, improves efficiency, and facilitates the installation of the trays. Description of the Drawings

[0011] Figure 1 is a schematic structural diagram of Embodiment 1 of the present utility model;

[0012] Figure 2 is a partial sectional view of the sliding sleeve in Embodiment 1 of the present utility model;

[0013] Figure 3 is a schematic diagram of the lifting structure of Embodiment 2 of the present utility model.

[0014] The corresponding relationship between the technical features and the reference numerals in the drawings is: trolley 1; handrail 11; universal wheel 12; support plate 13; connecting rod 14; vertical pipe 15; column 2; connecting seat 21; cross beam 3; groove 31; sliding sleeve 4; wing plate 41; roller 42; wheel shaft 43; connecting rod 44; hook 5; tray 6; foot-operated oil pump 7; oil cylinder 8; tower equipment 9. Detailed Embodiments

[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0016] Embodiment 1, please refer toFigure 1-2 , the present utility model provides a tray transfer device, which is used when installing trays 6 for a tower vessel 9. It includes a movable trolley 1, on which a lifting mechanism is provided. The upper end of the lifting mechanism is fixedly connected with a column 2 for the column 2 to be lifted and lowered; the upper end of the column 2 is fixedly connected with a cross beam 3; a plurality of sliding sleeves 4 are slidably sleeved on the cross beam 3; a hook 5 is provided at the lower end of each sliding sleeve 4 for hanging the tray 6; a foot-operated oil pump 7 is fixedly provided on the trolley 1, the foot-operated oil pump 7 is connected with an oil cylinder 8 fixedly provided on the trolley 1, and the telescopic rod of the oil cylinder 8 is connected with the lifting mechanism for providing lifting power for the lifting mechanism.

[0017] It can be seen that by hanging a plurality of trays 6 with a plurality of sliding sleeves 4, the plurality of trays 6 are collected on the trolley 1 and can be transferred together with the trolley 1, saving labor for handling. The lifting mechanism can drive the tray 6 to be lifted and lowered, facilitating alignment with the inlet of the tower vessel 9; the foot-operated oil pump 7 and the oil cylinder 8 drive the lifting mechanism, enabling the trolley 1 to have its own power source and eliminating the need for an external power source to lift the tray 6, which is convenient to use. Thus, this embodiment can collect a plurality of trays 6 on the movable trolley 1, transfer a plurality of trays 6 at one time, and a lifting device is provided on the trolley 1 to facilitate lifting the tray 6 to the inlet of the tower vessel 9, which is labor-saving and convenient, improves efficiency, and facilitates the installation of the tray 6.

[0018] An exemplary embodiment of the lifting mechanism, the lifting mechanism is a scissor lifting mechanism; the column 2 is fixedly connected to the upper surface of a support plate 13 at the upper end of the scissor lifting mechanism; one end of the oil cylinder 8 is fixedly connected with the foot-operated oil pump 7, and its telescopic rod is connected with a connecting rod 14 of the scissor lifting mechanism for driving the support plate 13 to be lifted and lowered when the oil cylinder 8 expands and contracts. Among them, the scissor lifting mechanism takes the body of the trolley 1 as the base, the support plate 13 as the lifting member, and a pair of hinged connecting rods 14 located between the base and the support plate 13 as the lifting linkage mechanism. By driving one connecting rod 14 to change the angle and posture with the oil cylinder 8, the support plate 13 can be driven to be lifted and lowered. Since the scissor lifting mechanism is a prior art, its internal structure and principle will not be elaborated.

[0019] In a preferred embodiment, a universal wheel 12 is connected to the lower end of the body of the trolley 1, and a handrail 11 is fixedly connected to one side thereof for pushing the trolley 1 to move. The universal wheel 12 makes the trolley 1 move flexibly. By borrowing the handrail 11 to push the trolley 1, no power equipment is required, saving costs.

[0020] In order to further reduce the resistance when the sliding sleeve 4 slides, the body of the sliding sleeve 4 is a U-shaped plate, including the top of the top plate and the wing plates 41 fixed to both sides of the top plate; a groove 31 is provided at the upper end of the cross beam 3; the lower end of the roller 42 is clamped in the groove 31, and the wheel axles 43 fixed to both ends thereof are inserted into the preset shaft holes of the two wing plates 41, so that the sliding sleeve 4 can be slidably sleeved on the cross beam 3; below the cross beam 3, both ends of the connecting rod 44 are respectively fixed to the lower parts of the two wing plates 41, and the hook 5 is fixed to the connecting rod 44. It can be seen that through the cooperation of the roller 42 and the groove 31, the sliding friction between the sliding sleeve 4 and the cross beam 3 is changed to the rolling friction of the roller 42, with less resistance, and the sliding of the sliding sleeve 4 is smoother, making it easier for the tray 6 to enter the inlet of the tower 9, and it is more convenient and labor-saving to use.

[0021] In summary, this embodiment can collect multiple trays 6 onto the movable trolley 1, and multiple trays 6 can be transported at one time. And a lifting device is provided on the trolley 1, which is convenient for lifting the tray 6 to the inlet of the tower 9, saving labor and being convenient, improving the efficiency and facilitating the installation of the tray 6.

[0022] Embodiment 2, please refer to Figure 3 。

[0023] The difference between this embodiment and Embodiment 1 is that the implementation manner of the lifting mechanism is different, but it also has the same effect as Embodiment 1. The lifting mechanism includes a vertical pipe 15 fixed to the upper surface of the trolley 1 and a connecting seat 21 fixed to one side of the column 2; the lower end of the column 2 is inserted into the vertical pipe 15; the lower end of the oil cylinder 8 is fixed to the trolley 1, and the upper end of its telescopic rod is connected to the connecting seat 21, which is used to drive the column 2 to lift and lower. More preferably, the vertical pipe 15 is a square pipe and the column 2 is a square column, which restricts the disorderly rotation of the column 2 and makes the lifting and lowering of the column 2 more stable. Among them, a corner support is provided at the joint of the lower end of the vertical pipe 15 and the vehicle body to improve the stability of the vertical pipe 15.

[0024] The parts not detailed in the present invention are prior art; for those of ordinary skill in the art, the technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combinations of these technical features do not conflict, they should all be considered as the scope described in this specification. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tray transfer device, comprising a movable trolley (1), characterized in that: The trolley (1) is provided with a lifting mechanism. The upper end of the lifting mechanism is fixedly connected with a column (2) for the column (2) to be lifted and lowered. The upper end of the column (2) is fixedly connected with a cross beam (3). A plurality of sliding sleeves (4) are slidably sleeved on the cross beam (3). A hook (5) is provided at the lower end of each sliding sleeve (4) for hanging a tray (6). A foot-operated oil pump (7) is fixedly provided on the trolley (1). The foot-operated oil pump (7) is connected with an oil cylinder (8). The telescopic rod of the oil cylinder (8) is connected with the lifting mechanism for driving the lifting mechanism to lift and lower.

2. The tray transfer device according to claim 1, characterized in that: The lower end of the vehicle body of the trolley (1) is connected with universal wheels (12), and a handrail (11) is fixedly connected to one side thereof.

3. The tray transfer device according to claim 1, characterized in that: The body of the sliding sleeve (4) is a U-shaped plate, including a top plate at the top and wing plates (41) fixedly connected to both sides of the top plate. A groove (31) is provided at the upper end of the cross beam (3). A roller (42) rolls in the groove (31), and the axle (43) fixedly connected to both ends thereof is inserted into the preset shaft holes of the two wing plates (41) for the sliding sleeve (4) to be slidably sleeved on the cross beam (3). Below the cross beam (3), both ends of a connecting rod (44) are fixedly connected to the lower parts of the two wing plates (41), and the hook (5) is fixedly connected to the connecting rod (44).

4. The tray transfer device according to claim 1, characterized in that: The lifting mechanism is a scissor lifting mechanism. The column (2) is fixedly connected to the upper surface of a support plate (13) at the upper end of the scissor lifting mechanism. One end of the oil cylinder (8) is fixedly connected with the foot-operated oil pump (7), and its telescopic rod is connected with a connecting rod (14) of the scissor lifting mechanism for driving the scissor lifting mechanism to lift and lower when the oil cylinder (8) expands and contracts.

5. The tray transfer device according to claim 1, wherein: The lifting mechanism includes a vertical pipe (15) fixedly connected to the upper surface of the trolley (1) and a connecting seat (21) fixedly provided on one side of the column (2). The lower end of the column (2) is inserted into the vertical pipe (15). The lower end of the oil cylinder (8) is fixedly connected to the trolley (1), and the upper end of its telescopic rod is connected with the connecting seat (21) for driving the column (2) to lift and lower.