Aerial carbonization furnace kiln system

Abstract

The utility model relates to the technical field of carbonization equipment, in particular to an aerial carbonization furnace kiln system, which comprises an aerial floor slab, a carbonization furnace kiln body, a first X-direction guide rail, a Y-direction guide rail, a first flat plate rail car, a second flat plate rail car and the like with specific structures and position relations. Materials are lifted in the vertical direction to enter and exit from the carbonization furnace kiln body before and after carbonization and conveyed through X-axis and Y-axis movement, the conveying is more convenient and faster, and manual entering of the carbonization furnace kiln body is not needed in the loading and unloading process, so that the materials can be loaded and unloaded under the condition that the temperature in the furnace kiln is not reduced, and efficient mechanical feeding of carbon rods entering and exiting from the furnace kiln is realized; the heat energy of the kiln can be saved, and the risk that workers are scalded and burnt is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of carbonization equipment, in particular to an aerial carbonization furnace kiln system. Background Art

[0002] The existing carbonization furnace kiln structures are mostly side-opening structures. The wood or bamboo materials to be carbonized are fed into or out of the furnace kiln through the side-opening part of the furnace kiln. In the scenario of mass production of bamboo charcoal or charcoal, since each furnace kiln needs to enter and exit through the side-opening part, it is inconvenient for the feeding and discharging of bamboo charcoal or charcoal. Especially after carbonization is completed, it is necessary to wait for the temperature inside the furnace kiln to drop to a temperature that can be tolerated by humans, and then manually enter to take out the carbonized carbon rods. This process is very dangerous and extremely prone to the risk of scalding and burning. Moreover, the cooling process of the furnace kiln will also cause the waste of the heat energy of the furnace kiln, and the cooling and heating processes will also lead to a decrease in work efficiency. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is: how to improve the structure of the carbonization furnace kiln system so that it can improve efficiency, save the heat energy of the furnace kiln, and reduce the risk of manual scalding and burning.

[0004] To solve the above technical problem, the technical solution adopted by the utility model is:

[0005] An aerial carbonization furnace kiln system, comprising: a frame;

[0006] An aerial floor slab, which is horizontally connected to the frame;

[0007] A carbonization furnace kiln body, which is arranged in a rectangular array on the upper part of the aerial floor slab. A rectangular opening is provided at the position of the aerial floor slab corresponding to each carbonization furnace kiln body, and a furnace kiln bottom plate is detachably connected at each rectangular opening;

[0008] A first X-direction guide rail, which is arranged below the aerial floor slab. Each rectangular opening is respectively located directly above the X-direction guide rail, and multiple first X-direction guide rails are arranged in a one-word array along the Y direction;

[0009] A Y-direction guide rail, which is arranged at the X-direction end side of the first X-direction guide rail, and the height of the Y-direction guide rail is lower than the height of the X-direction guide rail;

[0010] A first flat rail car, which is movably connected to the Y-direction guide rail, and a second X-direction guide rail at the same height as the first X-direction guide rail is provided on the upper part of the first flat rail car;

[0011] A second flat rail car, which is movably connected to the first X-direction guide rail or the second X-direction guide rail, and a hydraulic lift is connected to the upper part of the second flat rail car.

[0012] Further, in the above-mentioned aerial carbonization furnace kiln system, the furnace kiln bottom plate is detachably connected to the rectangular opening of the aerial floor through a buckle assembly.

[0013] Further, in the above-mentioned aerial carbonization furnace kiln system, the buckle assembly includes a screw rod, a limit plate and a nut connected to the lower part of the aerial floor, and two parallel ear plates connected to the side of the furnace kiln bottom plate;

[0014] The upper end of the screw rod is pivotally connected to the lower part of the aerial floor. The limit plate is provided with a through hole for the screw rod to pass through. The nut is in threaded cooperation with the screw rod, and the nut is supported on the lower part of the limit plate.

[0015] Further, in the above-mentioned aerial carbonization furnace kiln system, the ear plate is provided with a through hole for a rope to pass through;

[0016] The aerial carbonization furnace kiln system further includes a gantry hanger. The gantry hanger is connected with a hoist that can move along the XYZ three axes. The hoist includes a hook.

[0017] Further, in the above-mentioned aerial carbonization furnace kiln system, the aerial carbonization furnace kiln system further includes a feeding stop platform, and the feeding stop platform is located on the Y-side of the Y-direction guide rail.

[0018] Further, in the above-mentioned aerial carbonization furnace kiln system, the height of the feeding stop platform is higher than the height of the Y-direction guide rail.

[0019] Further, in the above-mentioned aerial carbonization furnace kiln system, the material of the aerial floor is steel.

[0020] The beneficial effects of the present utility model are as follows: It is more convenient and fast for materials to enter and exit the carbonization furnace kiln body before and after carbonization. During the loading and unloading process, there is no need for workers to enter the carbonization furnace kiln body. Therefore, materials can be loaded and unloaded when the furnace kiln has not cooled down, realizing efficient mechanized feeding of carbon rods in and out of the furnace kiln, saving the heat energy of the furnace kiln, and reducing the risk of workers being scalded or burned. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural diagram of a first perspective of an aerial carbonization furnace kiln system according to a specific embodiment of the present utility model;

[0022] Figure 2 is Figure 1 An enlarged view of part A of

[0023] Figure 3 is Figure 1 An enlarged view of part B of

[0024] Figure 4This is a schematic structural diagram of the second perspective of an air carbonization furnace kiln system according to a specific embodiment of the present utility model;

[0025] Figure 5 This is a schematic partial structural diagram of an air carbonization furnace kiln system according to a specific embodiment of the present utility model;

[0026] Figure 6 is Figure 5 an enlarged view of part D of;

[0027] Label description:

[0028] 1. Frame;

[0029] 2. Aerial floor; 21. Rectangular opening;

[0030] 3. Carbonization furnace kiln body;

[0031] 4. First X-direction guide rail;

[0032] 5. Y-direction guide rail;

[0033] 6. First flat rail car;

[0034] 7. Second flat rail car;

[0035] 8. Hydraulic lift;

[0036] 9. Furnace kiln bottom plate;

[0037] 10. Material frame;

[0038] 11. Air isolation cover;

[0039] 12. Locking component; 121. Screw; 122. Limiting plate; 123. Nut; 124. Ear plate; 1241. Through hole;

[0040] 13. Gantry hanger; 131. Hoist. Specific embodiments

[0041] To describe in detail the technical content, achieved objectives and effects of the present utility model, the following is described in conjunction with the embodiments and with reference to the drawings.

[0042] Please refer to Figures 1 to 6 , the specific embodiment of the present utility model relates to an air carbonization furnace kiln system, and the air carbonization furnace kiln system includes:

[0043] Frame 1;

[0044] Aerial floor 2, the aerial floor 2 is horizontally connected to the frame 1;

[0045] The carbonization furnace kiln body 3 is arranged above the air floor 2 in a rectangular array. A rectangular opening 21 is provided in the air floor 2 corresponding to each carbonization furnace kiln body 3. A furnace kiln bottom plate 9 is detachably connected at each rectangular opening 21.

[0046] The first X-direction guide rail 4 is arranged below the air floor 2. Each rectangular opening 21 is respectively located directly above the X-direction guide rail. Multiple first X-direction guide rails 4 are arranged in a one-row array along the Y direction.

[0047] The Y-direction guide rail 5 is arranged at the X-direction end side of the first X-direction guide rail 4. The height of the Y-direction guide rail 5 is lower than that of the X-direction guide rail.

[0048] The first flat rail car 6 is movably connected to the Y-direction guide rail 5. A second X-direction guide rail at the same height as the first X-direction guide rail 4 is provided on the upper part of the first flat rail car 6.

[0049] The second flat rail car 7 is movably connected to the first X-direction guide rail 4 or the second X-direction guide rail. A hydraulic lift 8 is connected to the upper part of the second flat rail car 7.

[0050] The track lifting and feeding method of the air carbonization furnace kiln includes the following steps:

[0051] S1: Control the first flat rail car 6 to move to a position where the second X-direction guide rail is aligned with one of the first X-direction guide rails 4.

[0052] S2: Control the second flat rail car 7 to move onto the upper part of the first flat rail car 6. A furnace kiln bottom plate 9 is placed on the upper part of the hydraulic lift 8 on the second flat rail car 7.

[0053] S3: Hoist the material box 10 filled with materials onto the furnace kiln bottom plate 9 on the upper part of the hydraulic lift 8 of the second flat rail car 7.

[0054] S4: Control the second moving flat rail car to move to directly below one of the rectangular openings 21. Control the hydraulic lift 8 to lift, so that the material box 10 moves upward and enters the carbonization furnace kiln body 3 through the rectangular opening 21, and the furnace kiln bottom plate 9 closes the rectangular opening 21.

[0055] S5: Fix the furnace kiln bottom plate 9, and carbonize the materials in the material box 10 through the carbonization furnace kiln body 3.

[0056] S6: After carbonization is completed, the second flat rail car 7 lowers the material box 10 from the carbonization furnace kiln body 3 and moves it onto the upper part of the first flat rail car 6.

[0057] S7: The first flat-bed railcar 6 moves along the Y direction to the discharging position, and hoists the material box 10 to the discharging station.

[0058] In the above embodiments, it should be noted that Figure 1 only a part of the structure of the aerial carbonization furnace kiln system is intercepted. In fact, the number of the carbonization furnace kiln body 3 and the first X-direction guide rail 4 can be unrestricted, and they are respectively arranged in an array along the Y direction. By controlling the movement of the first flat-bed railcar 6 along the Y direction, the second flat-bed railcar 7 is moved to a position where it is docked with the corresponding first X-direction guide rail 4, so as to realize the loading and unloading of a plurality of carbonization furnace kiln bodies 3 arranged in an array along the Y direction.

[0059] In the above embodiments, by setting the aerial floor 2, the carbonization furnace kiln body 3 is arranged on the aerial floor 2, the space below the aerial floor 2 is used for transporting the materials to be carbonized, the lifting and feeding are carried out through the rectangular opening 21 of the aerial floor 2, and by setting the mechanism of the first X-direction guide rail 4, the second X-direction guide rail, the Y-direction guide rail 5, the first flat-bed railcar 6 and the second flat-bed railcar 7 with specific positional relationships, the transfer of the material box 10 in the X and Y directions is realized. With the cooperation of a specific feeding method, it is more convenient and fast for the materials to enter and exit the carbonization furnace kiln body 3 before and after carbonization. During the loading and unloading process, there is no need for manual entry into the carbonization furnace kiln body 3. Therefore, the materials can be loaded and unloaded when the furnace kiln has not cooled down, realizing the efficient mechanized feeding of the carbon rods in and out of the furnace kiln, which can save the heat energy of the furnace kiln and reduce the risk of manual scalding and burning.

[0060] As a preferred embodiment, in the aerial carbonization furnace kiln system, the furnace kiln bottom plate 9 is detachably connected to the rectangular opening 21 of the aerial floor 2 through a buckle assembly 12.

[0061] As a preferred embodiment, the buckle assembly 12 includes a screw 121 connected to the lower part of the aerial floor 2, a limiting plate 122 and a nut 123, and two parallel ear plates 124 connected to the side part of the furnace kiln bottom plate 9;

[0062] The upper end of the screw 121 is pivotally connected to the lower part of the aerial floor 2. The limiting plate 122 is provided with a through hole 1241 for the screw 121 to pass through. The nut 123 is in threaded cooperation with the screw 121, and the nut 123 is supported on the lower part of the limiting plate 122;

[0063] In S5 of the lifting and feeding method, "fixing the furnace kiln bottom plate 9" specifically means: rotating the screw 121 between the two ear plates 124, and rotating the nut 123 so that the limiting plate 122 moves upward under the support of the nut 123 and abuts against the lower parts of the two ear plates 124 to fix the furnace kiln bottom plate 9;

[0064] Specifically, S6 of the lifting and feeding method is as follows: After carbonization is completed, loosen the nut 123, rotate the screw rod 121 until it disengages between the two ear plates 124, and lower the material frame 10 from the carbonization furnace body 3 by the hydraulic lift 8 of the second flat rail car 7 and move it above the first flat rail car 6.

[0065] In the above embodiments, through a simple buckle structure, a stable and efficient closed connection and disassembly between the furnace bottom plate 9 and the rectangular opening 21 are achieved.

[0066] As a preferred embodiment, the ear plate 124 is provided with a through hole 1241 for a rope to pass through;

[0067] The overhead carbonization furnace system further includes a gantry hanger 13, and the gantry hanger 13 is connected with a hoist 131 that can move along the XYZ three axes. The hoist 131 includes a hook;

[0068] Specifically, S7 is as follows: The first flat rail car 6 moves along the Y direction to the unloading position, connects a rope through the hook of the hoist 131, the rope passes through the through hole 1241 of the ear plate 124 of the furnace bottom plate 9, and hoist the material frame 10 to the unloading station through the hoist 131.

[0069] In the above embodiments, the gantry hanger 13 itself is movably arranged above the workshop along the Y direction, the hoist 131 is movably connected to the gantry hanger 13 along the X direction, and the hoist 131 itself has the function of lifting and lowering the hook through a winch, thereby realizing the XYZ three-axis movement of the hook.

[0070] As a preferred embodiment, in the lifting and feeding method, before S7, it further includes S61: Move the air isolation cover 11 to the upper part of the furnace bottom plate 9 through the hoist 131, so that the material frame 10 is located in the closed space surrounded by the air isolation cover 11 and the furnace bottom plate 9.

[0071] In the above embodiments, the air isolation cover 11 covers the material frame 10 to enable the materials in the material frame 10 to achieve the first fire extinguishing. After the first fire extinguishing, place the material frame 10 together with the isolation cover at the unloading station. Until the next day, open the air isolation cover 11 and water the materials to cool them down.

[0072] As a preferred embodiment, the overhead carbonization furnace system further includes a material stop platform, and the material stop platform is located on the Y side of the Y-direction guide rail 5.

[0073] In the above embodiments, the unloading station mentioned in S7 is arranged on the material stop platform.

[0074] As a preferred embodiment, the height of the material stop platform is higher than the height of the Y-direction guide rail 5.

[0075] As a preferred embodiment, the material of the aerial floor slab 2 is steel.

[0076] The above are only the embodiments of the present invention, and thus do not limit the patent scope of the present invention. Any equivalent transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in the related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An air carbonization furnace kiln system, characterized in that Comprising: Frame; Aerial floor slab, which is horizontally connected to the frame; Carbonization furnace kiln body, which is arranged in a rectangular array on the upper part of the aerial floor slab. A rectangular opening is provided at the position of the aerial floor slab corresponding to each carbonization furnace kiln body, and a furnace kiln bottom plate is detachably connected at each rectangular opening; First X-direction guide rail, which is arranged below the aerial floor slab. Each rectangular opening is respectively located directly above the X-direction guide rail, and multiple first X-direction guide rails are distributed in a one-word array along the Y direction; Y-direction guide rail, which is arranged at the X-direction end side of the first X-direction guide rail, and the height of the Y-direction guide rail is lower than that of the X-direction guide rail; First flat rail car, which is movably connected to the Y-direction guide rail, and a second X-direction guide rail at the same height as the first X-direction guide rail is provided on the upper part of the first flat rail car; Second flat rail car, which is movably connected to the first X-direction guide rail or the second X-direction guide rail, and a hydraulic lift is connected to the upper part of the second flat rail car.

2. The air carbonization furnace kiln system according to claim 1, wherein, The furnace kiln bottom plate is detachably connected to the rectangular opening of the aerial floor slab through a buckle assembly.

3. The air carbonization furnace kiln system according to claim 2, characterized in that, The buckle assembly includes a screw, a limit plate and a nut connected to the lower part of the aerial floor slab, and two parallel ear plates connected to the side of the furnace kiln bottom plate; The upper end of the screw is pivotally connected to the lower part of the aerial floor slab. The limit plate is provided with a through hole for the screw to pass through. The nut is in threaded cooperation with the screw, and the nut supports on the lower part of the limit plate.

4. The air carbonization furnace kiln system according to claim 3, wherein, The ear plate is provided with a through hole for a rope to pass through; The aerial carbonization furnace kiln system further includes a gantry hanger, and the gantry hanger is connected with a hoist that can move along the XYZ three axes. The hoist includes a hook.

5. The air carbonization furnace kiln system according to claim 1, characterized in that, The aerial carbonization furnace kiln system further includes a material stop platform, which is located on the Y-direction side of the Y-direction guide rail.

6. The air carbonization furnace kiln system according to claim 5, wherein, The height of the material stop platform is higher than that of the Y-direction guide rail.

7. The air carbonization furnace kiln system according to claim 1, characterized in that, The material of the aerial floor slab is steel.

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